Beautiful work. You brought together several disciplines, welding, sheet metal work, electrical, control systems, kiln knowledge; and executed them all masterfully. Great job.
Have you noticed all the epic builds on YT comes from normal folks like this and not the ones with thousands of dollars of equipment in a seperate shop with bubinga wood cabinets. This dude is in his slippers at night with hand tools. Awesome work
Finally someone that uses a limit switch and grounds the enclosure. There are way to many build videos where people have no idea how to handle electricity. The connection between the wire and kanthal on the back should also be in an enclosure, since that is a live wire.
Hey I am having problems setting up my electric kiln, can someone help me out please, I am using REXC100 PID, 2500W heating element, SSR 40 0-32DCV and a LED transformer 20-40DCV....it gets going for a few minutes but then the heating elements stop heating can someone help me please
@@leonbarnes1402 because of the high surface resistance the risk is very low, however a switch of that kind is sure to tank the oven performance when it most needs it
@@AlessioSangalli id have thought the only time you would open the door is when your adding knives or removing them. you wouldnt need to keep opening it mid heat treat as you bake them for a set time.
A couple TIPS; 1. Try to use a thermometer that is made out of steel. Ceramic thermometers tend to break faster. And when they are exposed to high heat, they don’t measure as well. 2. Use more insulation. Preferably high heat ceramic wool. Now your oven needs to work longer to get to a certain temp. Best combination is using those white high heat bricks and ceramic wool. Plenty of it. But for the rest, very nice build!
You are a terrific fabricator, the world could use more like you. It's an acquired skill not being picked up by as many younger folk with bright minds like yourself. Keep making the most of your available resources, and I hope you enjoy a long, productive life's journey - Great work!
This is one of the best builds of something I've watched. I liked your precision cutting/fitting/welding... the unit looks so pro. Thanks for the inspiration.
That was a beautiful build! Any time I see "DIY" in a video title, I expect things to look DIY. This looks like a quality product, and the details in the video were perfect. Quality content, right here!
SHOW OFF👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻great job!!!!!!!! I usually can’t sit and watch videos from start to finish, but I watched every second of this one and some spots I rewound and watched some parts multiple times. Seriously, what a fantastic job!!!!
Man are you serious? That's like some world class piece of equipment you just built! I could probably duplicate it, but I get lost in the electrics and electronics department. Incredible job, incredible video!
@@brandysigmon9066 indeed I believe I could if I knew how to wire the electronics, but but without having specific guidance it wouldn't matter how much I took my time, I would not be able to do it properly. I would require a step by step visual video or live guide because I do not understand electronic and wiring schematics that are in printed diagram form, unless they are very specific and explanatory and they rarely are easy to understand unless you are well versed in these things to begin with. But thanks you for the vote of confidence 🙂
Jamal69 Jackson I’m the same way, I can build just about anything in the world, but when it comes to wiring and electronics I am screwed. I don’t understand electrical schematics at all unless they’re written in crayon and explained to me like I’m a 3 year and then I’m still at a loss!!!
@@randomguyfromtexas1185 lol, then we understand each other. But yeah man, I would need a course in understanding wiring schematics for me to ever decipher them.
Thanks AV that was at a totally different level, From the design to the build, execution to the detailing, right down to the vid itself brilliant, thanks so much. Loved it all.
Very nice workmanship! I’ve got one that looks very similar, but is about 50 years old (I upgraded it with a PID controller / solid state relay about 10 years ago). Mine is ready for new fire brick, and a new steel shell. I’m going to put a slab of steel in the bottom of mine so that the steel’s thermal mass maintains even temperature. These ovens tend to fluctuate a bit, especially when opening and closing the door. Again, outstanding workmanship and thank you for sharing this video.
Thank you very much, with the video and list of materials I will be able to build mine, it will be 1/3 the value of a similar industrialized equipment, greetings and thanks from this young Brazilian blacksmith.
That was amazing, well done, love your attention to detail not only does the kiln look fantastic , your video was really well constructed and that’s evident in the absolute absents of words….. really well done , you should be very proud of your skills👍
I've been subscribed for awhile and just had to say thank you for the brilliant work, beautiful knives, and other builds. Truly a pleasure to watch and most definitely inspirational. Keep up the great work. Last but not least I love this build. It's professional grade.
Wow, 1000 degrees from a 13a wall plug! The one at my work would just about get up to 500 and that used a 32a circuit. If I try making my own gears I'll definitely build one of these! Thanks for the video! It's going in my favourites!
@@mrsensable it's that thing we do where the brand name become the generic name. A good example is the Jacuzzi; that's a generic name for a hot tub, but also a brand of hot tub. The two words are interchangeable. That is an interesting point though.
What a top notch job! Definitely the best on RUclips! Can you provide a link or more detailed information on the particular Type K Thermocouple you used. What are the specs for it? Thanks for making such a great video!!
Some one who checks the Ohm Resistance of their run of Kanthal~!!! And heat sinks on the relays With heat transfer goo~!! And a power cut off door switch~!! I'm impressed~! It's been what well over a year now. What would you have done differently? larger box? Thicker insulation? different electrical controls? How has the ink bird PID worked out for you? Does it let you Ramp over time up and down? I did like the scratch stock trick you used to make the slots. How long does it take to come up to the critical temp for the steels you use?
Well, first of all congratulations because it is the best video I have seen in you I had in the construction of an oven, totally professional and a work of art, I wanted to ask you what material are the meshes that you put on. Thank you
My hat is off to you. Very professional looking. I just ain't got the wattage between the ears to figure this stuff out. If you ever think of doing a step by step set of instructions for purchase, let us know. And if you need a tester to see if the instructions are dyslexic idiot proof, I'm happy to lend my easily confused assistance. :)
Never seen any of your videos before but that was an instant subscribe. I don’t understand why you got any thumbs down. I’d buy an oven off you any day.👍
My friend what is the material of the red net you use over the brick? Did you painted? And what kind of paint did you use for it and the frame thank you for your time awesome job
I have never seen a 240v PID before.....I don't know why, but I always run mine on 12V. If I had to give a reason, I'd say it's that I want to limit high voltage AC to as few places as possible, where I know that 12VDC won't kill me if I touch the wrong thing. I do really appreciate seeing which wire you used as a heating element.
WOW لقد فاجأتني فعلا لم اظن بأنك ستستعمل الريزيستانس كماده للتدفئه لان شكل القالب الذي صنعتة يشبه الشودير الى حد بعيد شكرا لكم على هذا الفيديو المفيد والرائع
Do you have a part number for the switch and the connector from controller and Kanthal wire? I know everyone has said it already but this is the best one I have seen on here but, it's the first I've seen with a cutoff switch and the Kanthal connector. Nice work on this and your knives!
a very beautiful work. i watched the video many times. congratulations for such a good job. can you kindly illustrate how to add an exhaust hood to the furnace in order to make it usable for other applications other than heat treatment? please accept my best wishes.
The contactor on the door is the "limit switch" ? It's meant to shut down current in heating elements when the door is open to prevent electrocution ? Very amazing result, very professional.
It stops the heating if the door is open. Prevents the element from burning out should the door be left open. Also reduces the visible and thermal radiation making it easier to access.
@@joshyingling you will if you allow it to become heavily oxidized and it snaps whilst you're loading the thing. Running any electrical kiln with full flow oxygen will burn the elements out in no time. The high heat creates continuous positive pressure which prevents high levels of oxygen rich air accessing the chamber. With the door open, with no interlock, it'll simply cycle the air from below to above and oxidize. The spring wires become brittle, snap whilst heating up and dislodge during loading. Ceramic kilns have the interlocking system for just the same reason after quite a few ceramicists were found slumped, dead, in the workshops. No BS... I've worked with, built and maintained ceramic, glass and enamelling kilns for 20 years 👍
@@sebastienc8797 thanks buddy 👍 You can cut kiln brick inserts that sit over the wires. Without pictures (I wish YT allowed picture comments!!!) it's difficult to explain. Imagine the channels being drilled through a brick... then you cut the brick so that you cut the hole in half. These are then held in place using, usually, high temp ceramic rods. This means that the elements are contained within their own atmosphere and the chamber can be left open. Great for small kilns for enamel work where you're constantly moving a piece to get the right look. Mostly these are very small chambers (150mm3) and you load them from the underside. The top is very heavily insulated (minimum of 200mm brick topped with fleece) and the kiln sits on legs. You could totally apply this to a forging kiln... just upscale it an be sure to seal around the kiln brick sandwich with high density kiln board. 👍 Asbestos used to solve a lot of these issues... but killed loads of people (painfully) so we use a generic refractory fibre and cement now; compressed in a mould to get the correct forms and thickness. 👌
It was so interesting to watch the process of building the oven. How much time do you spend to plan such a project? Is it your invention or adaptation? All those details are so considered.
Beautiful work. You brought together several disciplines, welding, sheet metal work, electrical, control systems, kiln knowledge; and executed them all masterfully. Great job.
Have you noticed all the epic builds on YT comes from normal folks like this and not the ones with thousands of dollars of equipment in a seperate shop with bubinga wood cabinets. This dude is in his slippers at night with hand tools. Awesome work
Finally someone that uses a limit switch and grounds the enclosure. There are way to many build videos where people have no idea how to handle electricity.
The connection between the wire and kanthal on the back should also be in an enclosure, since that is a live wire.
Hey I am having problems setting up my electric kiln, can someone help me out please, I am using REXC100 PID, 2500W heating element, SSR 40 0-32DCV and a LED transformer 20-40DCV....it gets going for a few minutes but then the heating elements stop heating can someone help me please
Why the limit switch? You mean the one that turns off the system when the door is open? Why is that desirable?
@@AlessioSangalli so you dont electricute yourself if you touch a knife against the heater wire
@@leonbarnes1402 because of the high surface resistance the risk is very low, however a switch of that kind is sure to tank the oven performance when it most needs it
@@AlessioSangalli id have thought the only time you would open the door is when your adding knives or removing them. you wouldnt need to keep opening it mid heat treat as you bake them for a set time.
Hey man, that has to be the nicest homemade heat treating oven I have ever seen !!! Congratulations!
Thank you very much!😊
I agree , nice work !
For real man! I've seen quite a few people make their own heat treating oven, this surpasses all of them by miles!!!
What steel are you using to Secure the heat element inside?
That's what I was going to say
Best hardening furnace I've seen on YT ... greetings from Germany ...
A couple TIPS;
1. Try to use a thermometer that is made out of steel. Ceramic thermometers tend to break faster. And when they are exposed to high heat, they don’t measure as well.
2. Use more insulation. Preferably high heat ceramic wool. Now your oven needs to work longer to get to a certain temp. Best combination is using those white high heat bricks and ceramic wool. Plenty of it.
But for the rest, very nice build!
S type thermocouple is excellent
Electric circuit please
You are a terrific fabricator, the world could use more like you. It's an acquired skill not being picked up by as many younger folk with bright minds like yourself. Keep making the most of your available resources, and I hope you enjoy a long, productive life's journey - Great work!
Probably the best homemade heating oven I’ve ever seen
This is one of the best builds of something I've watched. I liked your precision cutting/fitting/welding... the unit looks so pro.
Thanks for the inspiration.
Excellent work
That was a beautiful build! Any time I see "DIY" in a video title, I expect things to look DIY. This looks like a quality product, and the details in the video were perfect. Quality content, right here!
This has got to be the best looking kiln I have ever laid eyes upon. Kudos sir.
Extremely impressive. You, Sir are a joy to watch in action.
SHOW OFF👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻great job!!!!!!!!
I usually can’t sit and watch videos from start to finish, but I watched every second of this one and some spots I rewound and watched some parts multiple times. Seriously, what a fantastic job!!!!
THIS is the nicest oven I ever seen anyone build 2 thumbs up to you.
Man are you serious? That's like some world class piece of equipment you just built! I could probably duplicate it, but I get lost in the electrics and electronics department. Incredible job, incredible video!
You can build one, just take your time
@@brandysigmon9066 indeed I believe I could if I knew how to wire the electronics, but but without having specific guidance it wouldn't matter how much I took my time, I would not be able to do it properly. I would require a step by step visual video or live guide because I do not understand electronic and wiring schematics that are in printed diagram form, unless they are very specific and explanatory and they rarely are easy to understand unless you are well versed in these things to begin with. But thanks you for the vote of confidence 🙂
Jamal69 Jackson I’m the same way, I can build just about anything in the world, but when it comes to wiring and electronics I am screwed. I don’t understand electrical schematics at all unless they’re written in crayon and explained to me like I’m a 3 year and then I’m still at a loss!!!
@@randomguyfromtexas1185 lol, then we understand each other. But yeah man, I would need a course in understanding wiring schematics for me to ever decipher them.
Anyway I can get a link to the parts used. I would love to make a killer brick pizza oven. One that can handle 12 pizzas at once. All electric
Thanks AV that was at a totally different level, From the design to the build, execution to the detailing, right down to the vid itself brilliant, thanks so much. Loved it all.
Very nice workmanship! I’ve got one that looks very similar, but is about 50 years old (I upgraded it with a PID controller / solid state relay about 10 years ago). Mine is ready for new fire brick, and a new steel shell. I’m going to put a slab of steel in the bottom of mine so that the steel’s thermal mass maintains even temperature. These ovens tend to fluctuate a bit, especially when opening and closing the door.
Again, outstanding workmanship and thank you for sharing this video.
Ur fitment skill is phenomenal
Thank you very much, with the video and list of materials I will be able to build mine, it will be 1/3 the value of a similar industrialized equipment, greetings and thanks from this young Brazilian blacksmith.
Потрясающая работа! Шикарное исполнение!
Beautiful work!! You are an excellent professional! I'm Brazilian, sorry if I have misspellings. Congratulations for the work 👏🏿👏🏿👏🏿👏🏿👏🏿👏🏿👏🏿
Excellent craftmanship. You can be justifiably proud.
This build is ready for sale. Honestly, if I need one, I will buy one from this guy. He made it look so simple (I know it is not).
Very professional looking. Looking forward to some to some Stainless steel knives.
Thanks man!
Me too😀
I wish i could replicate this. They cost soo much. Seriously good job Mate!
Wow, amazing build. Very professional result, well done
This happens when an artist becomes an engineer!
Absolutely incredible build, only problem is your skills are wayyyyyyyy above what the average DIY can achieve!
That was amazing, well done, love your attention to detail not only does the kiln look fantastic , your video was really well constructed and that’s evident in the absolute absents of words….. really well done , you should be very proud of your skills👍
I've been subscribed for awhile and just had to say thank you for the brilliant work, beautiful knives, and other builds. Truly a pleasure to watch and most definitely inspirational. Keep up the great work. Last but not least I love this build. It's professional grade.
Wow, 1000 degrees from a 13a wall plug! The one at my work would just about get up to 500 and that used a 32a circuit. If I try making my own gears I'll definitely build one of these! Thanks for the video! It's going in my favourites!
This is the best video if the kind that I have ever seen. I wonder if you can give us details about wiring and setting up the PID.
There are many tutorials on youtube about how to set the PID loop. Just pick the temp controller, some come with instructions and videos.
Its pleasure to see this kind of precise work, Share this kind as much as possible.
Absolutely beautiful.
First we had the Gough jig, now the hobbyist will have the AV oven.
Actually Aaron coppied the sandpaper jig off another fella.
@@mrsensable it's that thing we do where the brand name become the generic name. A good example is the Jacuzzi; that's a generic name for a hot tub, but also a brand of hot tub. The two words are interchangeable.
That is an interesting point though.
Excellent build! Best looking heat treat oven on RUclips.. great job!
You did a GREAT WORK!!!!! Clean, well built and nice to see! BRAVO! Cheers from 🇮🇹
What a beauty.A work of art.
Nice build like the handle design.
Just an absolute joy to watch your videos. So clean and simple yet elegant. This heat treating oven build will truly inspire others. Well done :)
Thanks man!
Glad you like it 😀
This is incredibly satisfying and soothing to watch. Thank you.
What a top notch job! Definitely the best on RUclips! Can you provide a link or more detailed information on the particular Type K Thermocouple you used. What are the specs for it? Thanks for making such a great video!!
Beautiful piece of work!!!
BEST I have seen!!!
Fantastic build. Nicest I’ve seen so far! Bravo!!!!
Absolutely beautiful! Well done, hope it serves you well into the future.
You should be proud. That’s one class job. Thanks for sharing.
I really neet to build one of these myself. Beautiful craftsmanship
Some one who checks the Ohm Resistance of their run of Kanthal~!!! And heat sinks on the relays With heat transfer goo~!! And a power cut off door switch~!! I'm impressed~! It's been what well over a year now. What would you have done differently? larger box? Thicker insulation? different electrical controls? How has the ink bird PID worked out for you? Does it let you Ramp over time up and down? I did like the scratch stock trick you used to make the slots. How long does it take to come up to the critical temp for the steels you use?
Beautiful craftsmanship
Awesome build! Thanks from the USA!
Preciso al millimetro, efficace e geniale ... mani che sanno cosa fare. Grande ! !
Very very nice Job!..Please take care whith the electrical saw and jacket laces.
Very, very nice oven. Thank you for all the information you posted on the description. Great job!
Now that was a nice, really nice build !
Well, first of all congratulations because it is the best video I have seen in you I had in the construction of an oven, totally professional and a work of art, I wanted to ask you what material are the meshes that you put on. Thank you
Excelente Trabajo!!! Y mano de obra!!! Saludos desde Argentina.🇦🇷🇦🇷🇦🇷
My hat is off to you. Very professional looking. I just ain't got the wattage between the ears to figure this stuff out. If you ever think of doing a step by step set of instructions for purchase, let us know. And if you need a tester to see if the instructions are dyslexic idiot proof, I'm happy to lend my easily confused assistance. :)
You, sir, do amazing work.
Very nice work! That is first rate DIY! Thanks for the video.
Awesome JOB Love the design. I might use some of your techniques to build a forge
Браво!
Молодец!
Высший клас,очень умело.
Вы заслужили похвалу!Ваше мастерство достойно науки.
Добра Дорогие Друзья
Great design and construction.
Great job, i love it.
Awesome oven!
Soon we’ll see some beautiful knives heat treating in there!
Beautifully done.
cool stuff! you have inspired me. Thanks! Great video....so much better than TV!
Nevermind the oven, them two screws are the real gods.
Never seen any of your videos before but that was an instant subscribe. I don’t understand why you got any thumbs down. I’d buy an oven off you any day.👍
My friend what is the material of the red net you use over the brick? Did you painted? And what kind of paint did you use for it and the frame thank you for your time awesome job
I have never seen a 240v PID before.....I don't know why, but I always run mine on 12V. If I had to give a reason, I'd say it's that I want to limit high voltage AC to as few places as possible, where I know that 12VDC won't kill me if I touch the wrong thing. I do really appreciate seeing which wire you used as a heating element.
Awesome workmanship well done!
I don't often leave comments but this looks siiick!!! Wow!
So clean and simple great job!
Very nice work! Really a simple build and you make it look very professional. Great work
WOW لقد فاجأتني فعلا لم اظن بأنك ستستعمل الريزيستانس كماده للتدفئه لان شكل القالب الذي صنعتة يشبه الشودير الى حد بعيد
شكرا لكم على هذا الفيديو المفيد والرائع
It's a beautiful job, it was a pleasure to watch !!! Congratulations!!!
Awesome build - is there a Model Number for the PID and Thermal couple
Very precision work man, i like this 👍
Great build 👌 After my belt grinder this is my next Projekt for easy heat threatment.
Thank you!
Definitely must have tool for knifemaker.
Sensational build , very well done and I'm sure would be a inspiration to people thinking about building their own ! Excellent !
Do you have a part number for the switch and the connector from controller and Kanthal wire? I know everyone has said it already but this is the best one I have seen on here but, it's the first I've seen with a cutoff switch and the Kanthal connector. Nice work on this and your knives!
Odličan video. Prepoznal sem po Tekadom masi:) Pozdrav iz Slovenije.
Pozdrav!
Hvala ti!!!
CONGRATS MY FRIEND!
Bonjour ! Super travail
Ce four peu être utilisés pour le décirage a du plâtre pour la confection de bijoux à la cire perdu ?
Merci
hello nice video
I wonder if fiberglass can also be used to make molds?
Super nice build.
A professional job.
a very beautiful work. i watched the video many times. congratulations for such a good job. can you kindly illustrate how to add an exhaust hood to the furnace in order to make it usable for other applications other than heat treatment? please accept my best wishes.
Excellent work. Bravo. What is that red mesh you put on?
This is astonishing! Well done.
The contactor on the door is the "limit switch" ? It's meant to shut down current in heating elements when the door is open to prevent electrocution ?
Very amazing result, very professional.
You won't get electrified from heating elements to begin with.
It stops the heating if the door is open. Prevents the element from burning out should the door be left open. Also reduces the visible and thermal radiation making it easier to access.
@@joshyingling you will if you allow it to become heavily oxidized and it snaps whilst you're loading the thing. Running any electrical kiln with full flow oxygen will burn the elements out in no time. The high heat creates continuous positive pressure which prevents high levels of oxygen rich air accessing the chamber. With the door open, with no interlock, it'll simply cycle the air from below to above and oxidize. The spring wires become brittle, snap whilst heating up and dislodge during loading.
Ceramic kilns have the interlocking system for just the same reason after quite a few ceramicists were found slumped, dead, in the workshops.
No BS... I've worked with, built and maintained ceramic, glass and enamelling kilns for 20 years 👍
@@hesperhurt very complete answer. Thank you !
There is no solution to prevent the resistance to be oxydised ? Coat it with a cement ?
@@sebastienc8797 thanks buddy 👍
You can cut kiln brick inserts that sit over the wires. Without pictures (I wish YT allowed picture comments!!!) it's difficult to explain. Imagine the channels being drilled through a brick... then you cut the brick so that you cut the hole in half.
These are then held in place using, usually, high temp ceramic rods.
This means that the elements are contained within their own atmosphere and the chamber can be left open. Great for small kilns for enamel work where you're constantly moving a piece to get the right look. Mostly these are very small chambers (150mm3) and you load them from the underside. The top is very heavily insulated (minimum of 200mm brick topped with fleece) and the kiln sits on legs.
You could totally apply this to a forging kiln... just upscale it an be sure to seal around the kiln brick sandwich with high density kiln board. 👍 Asbestos used to solve a lot of these issues... but killed loads of people (painfully) so we use a generic refractory fibre and cement now; compressed in a mould to get the correct forms and thickness. 👌
in youtube of all ovens, yours was the best. The unique advice that i can give you, its use gloves and mask, because those bricks are really toxic
Amazing job! Thanks for sharing, it’s perfect oven I have seen.
Perfecto para asar castañas, encender un pitillo, calentar la manta,.....! Muy buen trabajo!
id buy that from you ina heartbeat. thanks for the video. some really nice attention to detail here folks!
Just an awesome VERY professional job! 👏👏👏👏👍👍👍👍👍👍
I work on commercial ovens for a living and this is pretty legit! Just don't let that element zap you since it's exposed! Well done though
Thanks man!
It has limit switch on the doors,so it wont...
@@AVmake that's right, good call. great job!
Хорошая печь получилась.лайк.+1
That is the best diy build yet. I just subscribed. Where is the content list?
It was so interesting to watch the process of building the oven. How much time do you spend to plan such a project? Is it your invention or adaptation? All those details are so considered.
Thank you for one of the best RUclips clips on DIY kilns. One question, I do not get your door closing mechanism, please help.
so good. so good. you should draw up some plans!