Engine casing and gear shaft - How its Made - Episode 4 - Kawasaki Millyard S1 four cylinder

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  • Опубликовано: 11 дек 2024

Комментарии • 523

  • @shawnomack3927
    @shawnomack3927 2 года назад +3

    Allen is the master on these old bikes, a true craftsman. He's teaching a whole new generation the dying art of benchwork through his videos. Allen is a surgeon with a hacksaw.

  • @Livi_333
    @Livi_333 3 года назад +112

    I’m always still amazed how straight he cuts lines with a hacksaw.. doesn’t seem like it would be that difficult.. but it can be. Dude makes cylinder heads with a hacksaw, a file and a welder

    • @CONEHEADDK
      @CONEHEADDK 3 года назад +4

      You need a better saw. Something very rigid. It helps a lot.

    • @K1lostream
      @K1lostream 3 года назад +10

      I still have my hacksaw from when I was an apprentice - its called a Sandvik and it's made out of box sections. A good hacksaw and good technique gets you straight cuts. Practice makes perfect, but I'd recommend keeping your wrist fairly rigid, let your elbow do the flexing, don't put too much pressure on the blade, let the teeth do the cutting and if possible, keep your blade as close to parallel with your cut-line as possible. You usually have to start the cut perpendicular but once the groove is established you can shallow the angle out.
      With all that said, I have never cut a cylinder block in half with a hacksaw!!

    • @Livi_333
      @Livi_333 3 года назад +12

      @@CONEHEADDK true, but it’s not something I do a lot of anyways. I’m a aircraft sheet metal guy by trade so it’s mostly shears and bandsaws for what we work with. Still, Millyard is a skilled dude

    • @CONEHEADDK
      @CONEHEADDK 3 года назад +3

      @@Livi_333 Even the best tools can turn "a tool" into a skilled craftman, as much as the best dress can turn "a pig" into "a fox". NOT that I'm calling you a tool at all. We all know the "it takes 10.000 hours of doing something, to become "a pro"", and sheet metal working is a far more impressive skill that "just" cutting straight. I remember Rick as more or less the only impressive guy in the OCC tv series, and that was the first time I saw sheet metal forming. "Funny" how little "hype" craftmanship educations got, when I went to school, but maybe the teachers believed, that those kinds of jobs were for those, who couldn't make it in higher educations.

    • @firsteerr
      @firsteerr 3 года назад +4

      o was taught at school (back when you did metal work ) that you stand in a certain way to cut metal at the vice

  • @minnesotatomcat
    @minnesotatomcat 3 года назад +58

    You are an absolute wizard with a hacksaw and hand file, and pretty much everything else you touch. True craftsman 👏

  • @justsendit3217
    @justsendit3217 2 года назад +2

    Allen you should make a sleeping app your voice and calmness is therapy

  • @panosgamithis8868
    @panosgamithis8868 3 года назад +4

    I just love the Vintage Hacksaw...
    Heaps better than the stuff we buy these days...

  • @Marty-Mc
    @Marty-Mc 3 года назад +36

    Cheers Allen, nice xmas present for us, 2 video's in the space of a week, have a great time and don't eat too much cake 😉👍 btw, one day that Hacksaw will be a museum piece 😁

  • @deathmetalsl
    @deathmetalsl 2 года назад +1

    Every time I watch Allen work I have pick my jaw up off the floor. This man's expertise and dexterity is not of this world!

  • @drott150
    @drott150 3 года назад +52

    We are cursed to live in a time that must bear witness to the demise of the west. But at least we have this channel to soften the blow and remind us of the better things we once had. Thanks to Allen and his wonderful wife - I have no idea where you found her in this day and age, but you are a lucky man. 👍

  • @bikesmith
    @bikesmith 3 года назад +4

    There's something very Zen about your videos, I can't get enough.

  • @diegoribba
    @diegoribba 3 года назад +22

    You're an inspiration. Not only because of your skills and talent, but also because of your modesty and how you involve your wife on your videos. keep up the good work!

  • @derekcomer4858
    @derekcomer4858 Год назад +2

    Allen is one of the most incredible engineers I’ve ever watched, it seems to happen as if by magic.

  • @47MasoN47
    @47MasoN47 3 года назад +29

    The way you bend that aluminum without any special jigs or tools is really impressive, it lines up so perfectly it looks like it was freshly cast from a new mold!

  • @chrischappell9824
    @chrischappell9824 3 года назад +14

    Honest Allen, my head hurts when you finish fabrication and it looks like it belongs and how it should have been out of the Factory. It's outrageous!!!!
    As always top work Allen.

  • @superdave2403
    @superdave2403 2 года назад +1

    Absolute freaking genius ! Allen is the man when it comes to being different!! Dude uses a hacksaw like a laser!!

  • @ukurtlele1494
    @ukurtlele1494 3 года назад +14

    Your videos never fail to impress or entertain.
    I actually checked on the play bar 3/4th of the way through and thought to myself, damn it, this is going to be over soon.
    Thanks for being an island of calm inspiration in a sea of madness.

  • @G58
    @G58 3 года назад +1

    The Honda 50, a gift that keeps giving, long after it stops running. Thank you for sharing this process Allen.

  • @animalian01
    @animalian01 3 года назад +2

    Thanks Alan 2 videos in a short time your spoiling us

  • @johnwelburn9966
    @johnwelburn9966 3 года назад +7

    It's great watching Allen working with his hands and basic tools he is one of the most talented people I have seen,everything he does is explained perfectly

  • @Ralph2
    @Ralph2 3 года назад +11

    The way Allen marks stuff up looks so casual, yet the results are always perfect. Me, I spend hours with vernier calipers and thin scribes double and triple checking everything and once I've carefully bent it all up, it looks nothing like I wanted 😂

    • @areyouundoingthatorwhat9181
      @areyouundoingthatorwhat9181 3 года назад +2

      Yep,sometimes you can overdo it,I spent ages once jigging out a particular bracket for some Brammer belt drives idlers which then got lost at or en route to the platers,the replacements I heated,bent and shaped in the vice in about 2 minutes each with a big copperhead and they were better than the first ones too😁

  • @jacklav1
    @jacklav1 3 года назад +3

    That’s unbelievable. I want a t-shirt that says “Millyard Motors- I tried it and it fits perfect”

    • @AllenMillyard
      @AllenMillyard  3 года назад

      I will try and get up some new designs over Christmas

    • @prostwest
      @prostwest 3 года назад

      @@AllenMillyard Don't forget "I'm well pleased with that." It warms my heart to hear.

  • @mikewalker1885
    @mikewalker1885 3 года назад +1

    Simply wonderful. In 100 years time people will watch these videos and be astounded !

  • @barryrudge1576
    @barryrudge1576 3 года назад +15

    Allen your video's are always fascinating to watch. The knowledge you carry in your head of numerous motorcycle makes and models is way way above average

  • @MM_in_Havasu
    @MM_in_Havasu 3 года назад +15

    More of your excellent work, using a hacksaw, some files & sandpaper, your eyeball and your TIG welder. Allen, there is no limit to your fabrication skills!
    Cheers and a happy holiday season for you & yours.

  • @greghenderson6011
    @greghenderson6011 3 года назад +7

    Favorite channel hands down. I enjoy the smooth and natural delivery from Allen. I admire his skills and look forward to each new video!

  • @jiltedjohn9294
    @jiltedjohn9294 3 года назад +2

    Old school skills are becoming a lost art, superb to watch.

  • @bryandickerson5365
    @bryandickerson5365 3 года назад +2

    Just once, I want you to experience my world where I say things like - “It’s all finished and polished and it fits….OK, I guess”
    I’m convinced that the secret of your success is total mastery of the hacksaw. You should write a book called ‘Zen and the Art of the Hacksaw’.
    PS - I totally agree about being in the shop at night (great visuals)!

  • @danielson9579
    @danielson9579 3 года назад +2

    My young son who has autism loves watching your videos he goes all calm and becomes mesmerised thankyou 🙂👍

    • @AllenMillyard
      @AllenMillyard  3 года назад

      That’s brilliant, say hello to him from me 🙂

    • @CONEHEADDK
      @CONEHEADDK 3 года назад

      Hope he has access to tools. My dad let me use his wood carving knives at 5 yo, and all machines except the stationary table saw from pre puberty, and I have never meat anyone, who's better with tools than me. Your kid could become a genius of some kind. Best wishes

  • @menom7
    @menom7 3 года назад +17

    LOVED watching this video Allen!!! Well done Sir! I always enjoy watching your work,using your "old-school" tools (buffing-machine,vices,hacksaw,metal-files,etc.) That alone gives your watchers,motivation use those same tools and do things by hand!!! Brilliant!!! :-)

  • @wp9409
    @wp9409 3 года назад

    The thumbnail picture of you in your shed with the light on was a great shot. British ingenuity and fortitude at its best.

  • @paulhall170
    @paulhall170 3 года назад +1

    Thanks again, Allen, it's always a pleasure to open up RUclips and find your latest masterclass!

  • @matthewwhite4008
    @matthewwhite4008 3 года назад +7

    I'm fascinated with your workmanship Allen,really enjoy all your videos and especially ones on two strokes,Greetings from New Zealand.

  • @oscartravis5740
    @oscartravis5740 Год назад

    That was a work of art. It just shows what's possible and how you don't always have to trawl the world for the exact part when with a few simple processes, you can fashion your own in the comfort of your own shed, just perfect

  • @hunterross9615
    @hunterross9615 2 года назад

    I’m currently restoring and modifying a Kawasaki F11, and love watching your videos while doing wiring on a cold and snowy Missouri day

  • @garymarklein4550
    @garymarklein4550 3 года назад +5

    Totally amazing you are a true genius Love your work your attitude and your wife's cooking. But what I see most is you could be making millions of dollars working for somebody with your intelligence but you choose to live humble life at home doing what you like to do keep on going Alan you're awesome hope to meet you someday across the pond in Detroit

  • @Shinysideup
    @Shinysideup 3 года назад +1

    What a fabulous job on the sprocket cover you would never know it had been altered.

  • @barkebaat
    @barkebaat 3 года назад +3

    3:34 - steaming cuppa !
    Very British.
    from a Norwegian woodworker (amazed)

  • @korobuildschannel597
    @korobuildschannel597 3 года назад

    This cannot be a man. His hands. It is as if some angel is doing this work. Mesmerizing. What skill and prouesse.

  • @iivaridark6850
    @iivaridark6850 3 года назад +1

    Sort of calming effect to watch you working with simple tools and having good results. Thanks for the video!

  • @Speedytrip
    @Speedytrip 3 года назад +8

    Amazing work as always...the finished cover is just stunning.

  • @ramishrambarran3998
    @ramishrambarran3998 3 года назад

    Mr Millyard, you don't miss, do you ? ............jaws on the vise made to hold cylindrical objects !!! Respect. Trinidad & Tobago.

  • @johndeere1951a
    @johndeere1951a 2 года назад

    Motorcycle metal ART.
    Very therapeutic
    All the best to you Allen and your wife and son from New HampShire 🇺🇲👍🔧🏆

  • @fabiopligher
    @fabiopligher 3 года назад

    We have a lot of bad things on internet these days.
    But thanks we have people like Allen "Zen" Millyard sharing amazing contents like this.
    Even the name sounds so poetic for a super talented craftsman...
    I´m a DIY guy with some talent and some tools...but sometimes even a straight cut is a challenge for me!!!
    But I´m learning. Video after video...and hours of practice.
    I´ll also adopt a poetic name to try do something amazing in my garage...as long I´m from a metric place...therefore my name will be Phillips Lathemetre.

  • @kevsting809
    @kevsting809 3 года назад +1

    Simply Wonderful compulsive viewing that Allen.
    Turning a hacksaw blade thro 90 degrees absolutely incredible, I never learnt that in my apprenticeship!! TopMan 😎

  • @StephenForster-gl5fc
    @StephenForster-gl5fc 2 месяца назад

    It's a pleasure to watch such a nice guy like Alan share his work with us all,,thanks Alan

  • @Marcke-tb1hb
    @Marcke-tb1hb 3 года назад

    There’s simply no justice. Allen’s amazing talent, and fabulous vehicles get 178k subscribers, yet some muppet showing off yet another supercar they’ve rented get 1m!!! Make sure you tell your friends about Allen.

  • @orionwarren4244
    @orionwarren4244 3 года назад +1

    That's just amazing the kind of accuracy only you can get in your little backyard shop, Allen. That's real talent!

  • @drn6073
    @drn6073 3 года назад +1

    I'm still amazed how good you are Allen with the hacksaw looking forward to seeing the next episode 👏👍

  • @Paul_Henshall
    @Paul_Henshall 3 года назад +1

    An absolute master at work.
    Always so enjoyable to watch.

  • @steveclark..
    @steveclark.. 2 года назад

    I also fabricate and make parts from scratch from time to time, this guy is on another level, makes it look so easy. Allen, here's an idea for you, how about a series of 'how to videos' to help us to try to get to your level? Knowing where exactly to clamp sheet plate before bending for example,.....how you got that shape to match exactly is beyond us mere mortals I feel.

  • @sefton1972
    @sefton1972 Год назад

    I’ve revisited this video & I’m still amazed by your calm talent. Seriously good.

  • @supers54
    @supers54 3 года назад +1

    I think you're just taking the *iss out of us now! Most of us couldn't cut straight with a hacksaw to save our lives. Alan? Well Alan rotates it 90 degrees and still cuts it straight....True master, love the vids!

  • @newdayyesterday
    @newdayyesterday 3 года назад +1

    My weekly engineering inspiration. Always a pleasure to watch, making it look so simple when many of us know it is not. Keep up the good work Allen.

  • @is300glenn
    @is300glenn 3 года назад

    He, and his work, are my favorite on RUclips. As he might say - brilliant!"

  • @humanumsapiensadn777
    @humanumsapiensadn777 3 года назад +1

    Es usted un verdadero artista,un artesano que hace que las cosas difíciles parezcan fáciles.
    Gracias por enseñar su maestría.
    Saludos.
    You are a true artist, a craftsman who makes difficult things seem easy.
    Thank you for teaching your mastery.
    Greetings.

  • @martinholt2844
    @martinholt2844 3 года назад

    I love how simple you make extending the casing look, great job!👍

  • @halbusby2107
    @halbusby2107 3 года назад

    It’s always a lovely surprise to see a new video of yours pop up, thank you once again.🏍

  • @FlyingScot
    @FlyingScot 3 года назад

    Just amazed at the creativity from basic tools...and the end results would put a robot to shame. Kudos!

  • @billmoss7320
    @billmoss7320 3 года назад +1

    As always Allen it is an honour and a privilege to watch a true master of engineering at work!

  • @taxalterror
    @taxalterror 3 года назад +1

    Wow what amazing job again, You are so spot on, you make me look like a crap engineer, I made one of those scribing blocks too in the training school, good times. I wish somebody like you was our teacher!!! thanks for the video. :)

  • @stevemcguinness40
    @stevemcguinness40 3 года назад +2

    Have to say Alan, love your videos you make it look easy sign of a true gifted craftsman . Yr the man.. Keep it up👍

  • @RiazMomin
    @RiazMomin 3 года назад

    I used hack saw many times , but the 90 degree hack saw I never knew. Thanks Allen.

  • @prostwest
    @prostwest 3 года назад

    Imagine living in the 1920's. Surely we'd be enjoying stereopticon shows of Allen Millyard transmogrifying a Castle class into a 4-8-0 using only Modell 1890 and a blowtorch.

  • @johnrichards5440
    @johnrichards5440 Год назад

    You are one multi talented engineer, I love the way you just get on and do it ,truly brilliant 👏

  • @thebones
    @thebones 3 года назад +1

    wow skillful bending there Allen, look forward to seeing the bottom end rebuilt.

  • @sly2392
    @sly2392 3 года назад +2

    master craftsman, a joy to watch. MERRY CHRISTMAS ALLEN.

  • @Johnny-nb7eg
    @Johnny-nb7eg 3 года назад

    I love this way of working...simple tools and patience...

  • @user-br3ou2cs9o
    @user-br3ou2cs9o 3 года назад +1

    Intellect and experience on display in the placing, measuring and marking method used for the gearshift shaft.
    Excellent polishing job on the modified cover. 👍
    The woman in the home hand-crafting,
    the man in the shop hand-crafting,
    the nocturnal hedgehog being crafty.
    👍😊

  • @FJ80Coop
    @FJ80Coop 3 года назад +1

    With a little practice you can cut straight lines with a hacksaw he says... Welp after practicing the past 45 of my 57 years I still can't cut nothing straight with a hacksaw... This man is a hacksaw guru...

  • @wildracoon666
    @wildracoon666 3 года назад

    Your patience is impeccable! I've learned a lot from you 😎

  • @ian-c.01
    @ian-c.01 3 года назад

    I love your simple solutions to tricky problems, it shows how your mind works and you are passing on some gems of information !
    Extending the gear selector shaft in a pillar drill vise is one very clever little trick and so obvious once you see it but looking at that vise you'd never imagine it would produce accurate results !

  • @yoochoobb
    @yoochoobb 3 года назад +4

    Beautiful work. I'm always impressed.

  • @dustymiller7758
    @dustymiller7758 3 года назад +2

    Great entertainment, fantastic finish on the side cover. So much patience and skill, thanks for sharing.

  • @SuperDiddzz
    @SuperDiddzz 3 года назад

    Only you Allen, i like to do it wet because it keeps the dust down and keeps my hands clean........ Practical and makes sense! Home made mince pies are so much better than shop. Thank you for upload . Always quality and informative.

  • @lindsaymerritt975
    @lindsaymerritt975 3 года назад +1

    Brilliant stuff Alan. The buffed side cover looks more like enhancements to a show bike engine than the results of cobbled up parts to make one item. Very clever. 😊

  • @mrsmith4662
    @mrsmith4662 3 года назад +3

    Superb job - made to look really easy (which I'm sureit's not). It's all coming together bit at a time just great.

  • @chrisbort6083
    @chrisbort6083 2 года назад

    Your hand work is so impressive, and you do things I have only imagined and make it look easy. Nice 😀

  • @ChristianRB89
    @ChristianRB89 3 года назад

    I love watching your videos Allen. I might see them because I like motorcycles and machining, But mostly I love seeing how you love working on things. :)

  • @gazzafloss
    @gazzafloss 3 года назад

    Allen, you do such fantastic work with simple hand tools, and that is a lost art, thanks for sharing.

  • @mattrooke3210
    @mattrooke3210 3 года назад

    Again another video showing endless engineering talent/genius and very cool calm manner it was ‘ just perfect’👍

  • @dongraham1559
    @dongraham1559 3 года назад

    The same buffer we had at school, around 1969! Good memories!!

  • @Colin_Ames
    @Colin_Ames 2 года назад

    I loved the technique you used for forming the curves in the aluminium sheet.

  • @howder1951
    @howder1951 3 года назад

    Great bit of work you have condensed down to 8 minutes or so and you breeze throug the fact that the file and saw are so tedious, as is the polishing, but so rewarding when done. Cheers and have a merry Christmas Allen and Tracy!

  • @johnmccarthy5132
    @johnmccarthy5132 3 года назад

    Just amazing how I look forward to each new addition!

  • @Volksplane1
    @Volksplane1 Год назад

    Love the pace and tea pies hat hedgehog balancing the intense work. Such a joy the whole video

  • @GarryMcGovern
    @GarryMcGovern 3 года назад

    My Saturday morning mug of tea is now finally complete, now that I have another wonderful Millyard video to watch it with!! 😉

  • @daverdaceng
    @daverdaceng 3 года назад

    Amazing Allen - What you can do with a few basic hand tools and a lot of patience

  • @antoniolabbate2652
    @antoniolabbate2652 3 года назад

    What a pleasure to see you working, you're really a good guy Allen

  • @tonycamplin8607
    @tonycamplin8607 3 года назад

    Fantastic as usual, your hacksawing and other metal working skills are unbelievable. I hope that Tracery's food mixing bowl is never empty and Santa brings you some new hacksaw blades! Wishing you both a "just perfect" Christmas.

  • @leslieaustin151
    @leslieaustin151 3 года назад

    Never a dull moment on an AM video! And what a classy job. Thank you. Les

  • @jimmccoskey8253
    @jimmccoskey8253 3 года назад

    Thank you for your delightful videos. I know it isn't magic, but it certainly appears that way. Skills, knowledge and abilities, all in one splendid package. Thanks again!

  • @rdaystrom4540
    @rdaystrom4540 3 года назад

    Allen thanks for the great hacksaw tips and skills. You did a great job on the sprocket cover and gear change shaft.

  • @blondegirlsezthis8798
    @blondegirlsezthis8798 3 года назад +1

    You are indeed the Lord of the Piston Rings!

  • @huwjones5879
    @huwjones5879 3 года назад +1

    Lovely job Allen. Keep these videos coming, it's inspiring to watch you work.

  • @jeffreylim5210
    @jeffreylim5210 3 года назад

    That's is amazing custom hand made aluminum cover work. Brilliant!

  • @markhensley9378
    @markhensley9378 3 года назад

    Great job on the gear shaft and cover. You're a true craftsman! Everything you build looks like it came straight out of the factory. I'll be sure to watch the next video on your project. Thanks again and enjoy your weekend!

  • @TheDazzaroo
    @TheDazzaroo 3 года назад +1

    WOW Allen skills of great craftsmans basic tools you can achive great results well done Allen just prove that you dont have to have expensive tools at hand just natual skill and paitance great work thanks for shareing your knowledge with us fantastic on the work you do ❤😎👍👏‼

  • @kevanhollidge164
    @kevanhollidge164 3 года назад

    A great little video Alan, l enjoy your laid back professionalism, beginning to take shape now.
    I would like to take this opportunity to wish you and your dear wife a blessed and merry Christmas 🎄☃️.

  • @titanCrafter
    @titanCrafter 3 года назад +1

    Great work, as always Allen, a true inspiration.

  • @officialmysteriousrider6327
    @officialmysteriousrider6327 3 года назад

    Its starting to Look good coming together slowly but shorly nice one Allen

  • @mrwolsy3696
    @mrwolsy3696 3 года назад

    You spoil us Allen, we should be paying to watch.