custom turbo merge collector fabrication. welded merge collector. collector cutting jig

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  • Опубликовано: 25 дек 2024

Комментарии • 83

  • @ilyakrylov4081
    @ilyakrylov4081 5 лет назад +3

    If you would like to see what car this merge collector was made for and follow my crazy built, follow this link ruclips.net/p/PLlD0kh0mRmTmFk_MNgnfo5WU7WOUdYIwk

  • @troycongdon
    @troycongdon Год назад +4

    Well done, the straight TIG torch is the answer to the question I could not sort out.

  • @air_cooled_andy
    @air_cooled_andy 10 месяцев назад +2

    That jig is genius, I have the same bandsaw so I’ll be making one. Excellent work 🤩🙌

    • @RuskiWeldFab
      @RuskiWeldFab  10 месяцев назад

      very simple but effective!

  • @ГерманКалашников-п9и
    @ГерманКалашников-п9и 3 года назад +1

    Интересная приспособа для запиливания крестовины, я обычно парами угол запиливаю, поштучно запарно получалось. Но твое видео показало что можно и поштучно симетрично завоять, мой респект !!!

  • @addimetal3723
    @addimetal3723 Год назад

    Best video that I have seen so far, definitely will be using this method.

  • @Paul_Gale
    @Paul_Gale 4 года назад +2

    Awespme jig , you got skills .blown away!

  • @damienmikkelsen6056
    @damienmikkelsen6056 7 месяцев назад

    Nice clamp. Simple and effective

  • @RGL_Motorsports
    @RGL_Motorsports 3 года назад +1

    Awesome jig idea!

  • @faraonich1
    @faraonich1 4 года назад +1

    Достаточно просто и логично! Попробую сделать такое приспособление)) Как раз планирую коллектор варить!

    • @RuskiWeldFab
      @RuskiWeldFab  4 года назад

      все очень просто!

    • @faraonich1
      @faraonich1 4 года назад

      @@RuskiWeldFab жаль что видео без русских слов 😂

  • @SamsProjectBench
    @SamsProjectBench 2 года назад +1

    This is great thank you. I will be trying this tomorrow 👍

  • @gabedebaltz490
    @gabedebaltz490 4 года назад +3

    outstanding jig for that!

  • @michaelokeeffe490
    @michaelokeeffe490 2 года назад +1

    What bandsaw blades do you us? Mine go blunt really quickly when cutting sch10 stainless

  • @mcqcjc8409
    @mcqcjc8409 3 года назад +1

    I made attempt to make merge from stainless. Made a template using a square section to hold pipe inside with shims and nuts welded outside to hold it with two bolts - everything welded to steel sheet and placed on mitre saw
    i made a straight line using angle section and divided the circumference by 4 to mark another line so the cuts would be at 45 deg. Square section has a notch at the end to see through when u spin the pipe to get 45 degree cut. Used stainless steel carbide tipped 255mm blade and the blade still wouldnt go straight over pipe radius as i wanted although it is weldable.
    150mm would do the job way better with enough space to make merge
    Looks like band saw is the way to go and i guess not so noisy

  • @dougleturbo1
    @dougleturbo1 5 лет назад +1

    Awesome skills!

  • @dzljon
    @dzljon 2 года назад

    Very good!

  • @JDMCARSCIVIC
    @JDMCARSCIVIC 3 месяца назад +1

    What angle would you cut to make 2 into 1 collector?

    • @RuskiWeldFab
      @RuskiWeldFab  3 месяца назад +1

      there are online calculators for that.

    • @JDMCARSCIVIC
      @JDMCARSCIVIC 3 месяца назад

      @RuskiWeldFab any idea what they are called? I couldn't find any

  • @johnbroadbent9034
    @johnbroadbent9034 Год назад

    hi I have the same lathe badged up as some other ,are you aware it has a carrage lock screw

  • @alvarosilva5051
    @alvarosilva5051 4 года назад +1

    Hi buddy where you buy the black tool to cut the pipe in the angle

  • @jasperpaaskynen3393
    @jasperpaaskynen3393 3 года назад +1

    2.5mm thiknes? And how long that pipe piece is?

    • @RuskiWeldFab
      @RuskiWeldFab  3 года назад

      3.2mm its shedule 10 pipe. think they were 170-180mm to begin with than trimmed down

  • @junioriii3798
    @junioriii3798 5 лет назад +1

    What the length of the pipe before you cut it in the band saw?

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад +1

      Junior III can’t remember exactly but 14-15cm

    • @junioriii3798
      @junioriii3798 5 лет назад +1

      Thank you for answering my question?

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад

      Junior III hey anytime!

  • @serviciosindustrialesjl862
    @serviciosindustrialesjl862 4 года назад +2

    Good morning I am a faithful follower of your account. I would like to know what is the cutting angle that you give to make a 4 to 1 collector, sorry for the inconvenience and thank you.

  • @edygonzalez7809
    @edygonzalez7809 4 года назад +1

    What tool are you using to cut it

  • @ilikemyboost
    @ilikemyboost 5 лет назад

    Hi, really nice..I am trying to make my merge collector but for 5 cylinder...I have 15degree jig but that tube stays up. I am thinking about angle...72 or 108, but i dont know how much stick the jig out to saw ...can you hel me? Thanks

    • @ilikemyboost
      @ilikemyboost 5 лет назад

      @@RuskiWeldFab i am trying with plastic a few days, but still not good :/

    • @joelfrancisco3798
      @joelfrancisco3798 5 лет назад

      @@ilikemyboost I was practicing angles on PVC for my AAN last night at work and 72 is perfect. I need to create a jig as seen in this glorious video and then I'll start with mild steel, then stainless steel when I'm ready!

    • @ilikemyboost
      @ilikemyboost 5 лет назад

      @@joelfrancisco3798I am using PVC too...i already make some from PVC. My friend printed me 3D plastic model of that cutted pipe so it works but now with mild steel i have problem, that i cant get the right shape as a printed 3D model. Do you have Facebook? We can share some informations as both have Audi CQ :D

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад

      it really is all about trial and error. try around 4cm

  • @glaubermonteiro5150
    @glaubermonteiro5150 5 лет назад

    What angle of cut is the plate? have some feedback to help me.

  • @VKobzev
    @VKobzev Год назад

    перчатки от Илюхи супертига?

  • @eduardomarchezinfernandes6170
    @eduardomarchezinfernandes6170 5 лет назад

    Por favor... com quantos graus você corta o tubo?

  • @eduardomarchezinfernandes6170
    @eduardomarchezinfernandes6170 5 лет назад

    please, can anyone tell me what is the angle of the pipe cut, because I couldn't understand the translation ...

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад +1

      The jig has been set for 11.5deg. But it can vary depending on diameter of the pipe.

    • @TalmidMichael
      @TalmidMichael 4 года назад +1

      How did you find that angle? Can you show how to find the angles needed, whether it’s a formula or a mach-up

  • @giuffridaelettronica
    @giuffridaelettronica 2 года назад +1

    Hi, degree ths??

  • @kacejot
    @kacejot 2 года назад +1

    А почему именно 11.5?

    • @RuskiWeldFab
      @RuskiWeldFab  2 года назад

      Оптимально

    • @kacejot
      @kacejot 2 года назад

      @@RuskiWeldFab, просто такое число с точностью до десятых. Как-то считали? Если да, то как.

  • @АлексейМ-в2ф
    @АлексейМ-в2ф 3 года назад +1

    Я резал отрезной пилой, может диск уводит.... зазоры остаются в центре

    • @RuskiWeldFab
      @RuskiWeldFab  3 года назад

      на 90 градусов вращал?

    • @ГерманКалашников-п9и
      @ГерманКалашников-п9и 3 года назад

      Точнее ленточной ни чем не получается, чего я только не перерробывал, да и обязательно живое полотно

    • @АлексейМ-в2ф
      @АлексейМ-в2ф 3 года назад +1

      @@RuskiWeldFab я разобрался в чем проблема была. Устройство прижимное было не достаточно сильное, и деталь немного проворачивало.

  • @elsamurai7449
    @elsamurai7449 6 месяцев назад

    Hey man i meed that piece..

  • @yakswelding86
    @yakswelding86 5 лет назад +2

    back purge though......

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад +2

      hey thanks for your comment. this was only a test piece. the real thing was fully back purged as well as the manifold. ruclips.net/video/PPk_XnpWRVs/видео.html

    • @yakswelding86
      @yakswelding86 5 лет назад +4

      Nice man. I like the jig you made for cutting the collector. Cheap and effective.

  • @kf8575
    @kf8575 5 лет назад

    Why weld it with pulse? Nowhere near thick enough to need it!

    • @kcdakrt
      @kcdakrt 5 лет назад +2

      probably for filler timing practice

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад +1

      thats exactly what it was. just a bit of practice.

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад

      simply practice. new machine as well. the rest was done in normal

    • @chrisjewson2456
      @chrisjewson2456 4 года назад

      do you find you don't cook your stainless as much on the pulse setting? also what was your machine settings at during the vid?

  • @ismailboudchich3037
    @ismailboudchich3037 5 лет назад +1

    Je m'appelle Ismail Boudechiche du Maroc, je travaille dans le domaine du soudage et j'aimerais travailler dans un pays de l'Union Européenne. Merci

  • @junioriii3798
    @junioriii3798 5 лет назад +1

    What size is the angle iron you use?

    • @RuskiWeldFab
      @RuskiWeldFab  5 лет назад

      Junior III no idea, need to measure it. Was just something I had laying around. Think it’s about 50-60mm by 20mm