Yamaha YFZ450 Build - Part 13 - Engine (Motor) Install Bottom End, Oil Pump Squirter, Clutch, Stator
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- Опубликовано: 20 июл 2024
- Yamaha YFZ450 Build - Part 13 - Engine (Motor) Install (Installation), Assemble (Assembly) - In this video we will begin by installing the engine (motor) into the frame, securing the motor mounts, then assembling the complete bottom end with the clutch inner cover 2007+ oil squirter mod (2007-2013 oil nozzle modification). Installing the bottom end left crankcase (stator / starter) side and cover including the starter primary drive gear & balance weight gear, needle bearing, one way clutch bearing, starter clutch, woodruff key, and flywheel. Putting together the bottom end right crankcase (clutch, gear shifter) side and cover including the clutch basket & pressure plate & springs, needle bearing, oil pump & filter, primary gear, and timing chain & sprocket, counterbalancer (counter balancer). We will be putting together the transmission shift linkage (including the shifter pawls & shift pawl springs) and our brand new OEM 2007+ oil pump and rotor. We accomplished this by inserting & torqueing all the bolts, and adding electrical components, brackets, clips, torsion springs, compression springs, bearings, rubber caps, snap rings, circlips, o rings, Delrin bushings, collars, cotter pins and by using loctite (thread locker) red 271 and blue & anti-seize copper. This is a full ATV build, quad 4-wheeler rebuild. Yamaha YFZ450 YFZ450r Restoration, Restore, Replacement, Assemble.
---- SEE TOOLS & PARTS LIST BELOW ----
00:00 - Engine Into Frame (Motor Mounts)
05:47 - Parts Layout - Parts Overview
11:13 - Transmission Collar & Plate
13:48 - Counter Balancer (Counterbalancer)
15:04 - Neutral Sensor / Switch
15:32 - Timing Chain & Cam Chain Guide
18:39 - Stator, Flywheel, Woodruff Key, Starter Gears
23:01 - Clutch Side (Right Side)
24:30 - Clutch Pushrod (Push Rod) Ball Bearing
27:45 - Transmission Segments, Shift Drum Segment
29:23 - Shift Stopper Lever & Torsion Spring
31:30 - Shift Pawls, Shift Mechanism Springs Bracket
37:44 - Shift Shaft & Collar
38:36 - 2007+ Oil Pump (2007-2013 High Output Oil Pump)
42:22 - Oil Pump Drive Gear
43:10 - Primary Drive Gear, Counter Balancer Drive/Driven Gear
49:35 - Clutch Basket Plates Fibers (Clutch Boss)
53:09 - Clutch Pushrod Outer (Outer Push Rod)
53:42 - Clutch Pressure Plate & Clutch Springs
55:50 - Inner Clutch Cover (Clutch Cover Inner)
57:20 - Oil Squirter (Oil Nozzle) Oil Mod
1:03:29 - Water Pump Cover (Water Pump Impeller)
1:04:32 - Oil Filter (Oil Filter Cover)
1:06:00 - Clutch Cover Outer (Outer Clutch Cover)
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---- PARTS and or TOOLS USED ----
Permatex Ultra Slick Motor Engine Assembly Lube, 4 oz.
amzn.to/3uJiyal
Clutch Hub Basket Holder & Flywheel Holding Tool by Motion Pro
amzn.to/3bYJM63
Permatex Medium Strength Threadlocker Blue, 6 ml
amzn.to/3regrt0
Motion Pro Spinner 2 T-Handle - 1/4" Drive
amzn.to/3bxRkLL
Maxima Waterproof Grease - 16 oz. Bottle Can
amzn.to/3lm1KD1
LEXIVON 1/2-Inch Drive Click Torque Wrench (10 to 150 ft lbs, foot pounds)
amzn.to/3cH40RA
LEXIVON 1/4-Inch Drive Click Torque Wrench (20 to 200 in lbs, inch pounds)
amzn.to/2IS1JI2
STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
amzn.to/3iy9X4p
Astro Pneumatic Tool 1600 16-Piece Punch and Chisel Set
amzn.to/2R8RX4N
Hitachi 18V Cordless Lithium-Ion Brushless Triple Hammer Impact Driver
amzn.to/3pt57Zx
4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
amzn.to/32mmN0l
Scraper Hook and Pick Set - SINOCMP Precision Scraper for O-Ring, Ignition Systems, Intake Valves, Rifle Bolt Faces, Seal Remover Soft Grip Assorted Shapes
amzn.to/2EQ003X
Lang 40 Piece Fractional and Metric Thread Chaser Restorer Kit
amzn.to/2OyeeeJ
Dremel 4300 High Performance Rotary Tool Kit with LED Light
amzn.to/3rwEXXG
Pit Posse Motorcycle ATV Scissor Floor Jack Lift Table Stand with Caster Wheels - 13-36 Inches
amzn.to/39Hwrh1
Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
amzn.to/33Etc7O
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Авто/Мото
ive been rebuilding my 06 yfz450 to your vids. you made it so easy for me and id like to say thank you.
you are very welcome ...
Even though I’ve built tons of these, your videos are still fun to watch. I miss you posting videos. Keep up the fantastic work.
Thanks! \m/…(>.
O shit my boy just dropped a video come home from riding all day and got some content to watch my type of Saturday
Hells yeah! Git-R-Done!
Can’t wait to see it screaming 🔥 keep it up bro 😎
Thanks! \m/…(>.
Is that two 11 gallery videos in a month Dam near hell yeah!!!
Hells yeah! I'm tryin' to get more content out quicker again ...
Nice Work, Thwe World is waiting on you to push Record 😁👽👍🏻 🚴🏼💥☁☁☁
Thanks! Much appreciated!
"probably gonna ruin shyt" Sounds like all MY projects 🤣🤣🤣🤣
Word
E 1 is the old one for the squirter you need the E2
yes, that's exactly what I said at 39:22 - if I said the other way around, somewhere else in the video, I apologize ...
Boom!
Wait 'til you hear it! New video is out - ruclips.net/video/O_TVucdo0Is/видео.html
At oil passage dowel did u use for 12 tooth pump my oem dowel from 13 tooth pump fit loose on new 12 tooth pump and i see urs fit nice
I don't really understand the question, but I used whatever was there to begin with for dowels ...
I cant find any threads on the oil pump diff. Where did you get your info? Trying to see if that would fit on a 250 engine.
Pretty sure it will NOT fit a 250, check the top link of each for "Related Fitment" list ...
2007+ Oil Pump:
www.partzilla.com/product/yamaha/5D3-13300-00-00
www.partzilla.com/catalog/yamaha/atv/2007/yfz450-yfz450w/oil-pump
2004-2006
www.partzilla.com/product/yamaha/5TA-13300-00-00
www.partzilla.com/catalog/yamaha/atv/2005/yfz450-yfz450t/oil-pump
@@11GalleryATV - Didnt think so, but was hoping, thanks.