Yamaha YFZ450 Build - Part 14 - Engine (Motor) Install Top End, Piston, Cylinder, Head, Cams, Timing
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- Опубликовано: 20 июл 2024
- Yamaha YFZ450 Build - Part 14 - Engine (Motor) Install (Installation), Assemble (Assembly) - In this video we will begin by checking the piston oil rings end gaps in the cylinder (jug) and making sure all the piston ring end gap placements are properly aligned, installing the piston rings in the proper orientation. Installing the top end piston. Rebuilding the cylinder head and torqueing the head bolts in the proper tightening sequence. Installing valves, valve seals, valve retainers, valve seats, valve springs, valve keepers (or cotters). Install and time (set timing) the camshafts (cams) by aligning the camshaft sprocket punch marks. We accomplished this by inserting & torqueing all the bolts, and adding electrical components, brackets, clips, torsion springs, compression springs, bearings, rubber caps, snap rings, circlips, o rings, Delrin bushings, collars, cotter pins and by using loctite (thread locker) red 271 and blue & anti-seize copper. This is a full ATV build, quad 4-wheeler rebuild. Yamaha YFZ450 YFZ450r Restoration, Restore, Replacement, Assemble.
---- SEE TOOLS & PARTS LIST BELOW ----
00:00 - Brand New OEM Yamaha YFZ450 Cylinder, Piston, Ring Set
01:15 - Measure Oil Ring End Gaps
03:39 - Piston Rings Orientation
04:26 - Piston Wrist Pin & Circlips
07:15 - Cylinder Install (Compress Rings)
19:18 - Cylinder Head Rebuild
20:35 - Install New Valve Seals
23:22 - Insert Valves Keepers (Cotters)
32:15 - Valve Lifters (Buckets) & Shims
34:32 - Install Cylinder Head, Gaskets, Chain Guide
38:01 - Head Bolts, Torque Sequence
42:54 - Head Bolts, Tighten Angles 90° & 180°
46:55 - Install Camshafts (Cams)
48:51 - Set Timing (Align Camshaft Sprocket Punch Marks)
49:39 - Exhaust Cam Cap, Clip, Bolts Torque
52:11 - Intake Cam Cap, Clip, Bolts Torque
53:02 - First Start Preview - Part 15 Preview
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---- PARTS and or TOOLS USED ----
Valve Spring Compressor Tool
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Permatex Ultra Slick Motor Engine Assembly Lube, 4 oz.
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Maxima Waterproof Grease - 16 oz. Bottle Can
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Permatex Medium Strength Threadlocker Blue, 6 ml
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Motion Pro Spinner 2 T-Handle - 1/4" Drive
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LEXIVON 1/2-Inch Drive Click Torque Wrench (10 to 150 ft lbs, foot pounds)
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LEXIVON 1/4-Inch Drive Click Torque Wrench (20 to 200 in lbs, inch pounds)
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STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
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Astro Pneumatic Tool 1600 16-Piece Punch and Chisel Set
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Hitachi 18V Cordless Lithium-Ion Brushless Triple Hammer Impact Driver
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4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
amzn.to/32mmN0l
Scraper Hook and Pick Set - SINOCMP Precision Scraper for O-Ring, Ignition Systems, Intake Valves, Rifle Bolt Faces, Seal Remover Soft Grip Assorted Shapes
amzn.to/2EQ003X
Lang 40 Piece Fractional and Metric Thread Chaser Restorer Kit
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Dremel 4300 High Performance Rotary Tool Kit with LED Light
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Pit Posse Motorcycle ATV Scissor Floor Jack Lift Table Stand with Caster Wheels - 13-36 Inches
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Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
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Finally someone very detailed.
That's what I was going for, thank you!
Keep it going bro 💪
Git-R-Done!
We’re hand in hand doing the same exact build but in our own style! Santa is dropping off a goodie bag next week and I should be done! Thanks for the info
\m/…(>.
You were my inspiration to start working on quads have a customers 400ex in the garage currently thank you for showing us how thing and going into such detail on your videos
That's awesome! Thank you!
Can't wait for episode 15.
I'm working on it! Finally have some free time for the holidays and hope to get it edited ...
WELCOME BACK CHAMP !
Glad to be back!
Nice work man! 👍🍻
Thanks! Much appreciated ...
That was awesome from start to almost finish 👏
We're almost there!
What's in the plans for the next project!? You're really killing the content. You're building an incredible garage of toys.
Thanks! I might just enjoy the toys for a little while ...
Man, too bad you didn’t live closer. I have 9 quads to build and I’m wanting to get it on video so I can upload it…. Parts are just expensive
Tru Dat! That's why I am back at work ... RUclips builds almost broke me ...
@@11GalleryATV hell, starting my business has damn near broke me, that’s why I haven’t started yet