This answer my curiosity about what's inside my bike's engine. I really enjoy watching your engine rebuild. Thanks for making this video! You are a superb engine rebuilder.
How much fuel economy are you getting. After rebuild.. have you changed. The cylinder head and upper complete valve setup?... And yea can you please disclose the changes done and total cost.. please i will be so thank full to you bro..
Fuel economy changes according to riding style but yaa getting somewhere close to 30-35 kmpl while doing mix riding.... Obviously i have changed the valves and seals.... Done the valve seat work as well..... Engine is bone stock.... Just did a rebuild.... Costed 15,000 to do it and 8 hours of work.
Jeet Bhaskar I actually am. And for the exact same reasons. Never quite found a mechanic that treat my stuff with respect an care and besides nobody can adjust your brakes just the way you like it .
Exactly brother.... The motive of this channel is to educate people so they can fix their machines the way they like.... Keep supporting.... Cheers buddy!!!
after looking at this video i shld ask my long lasting query, what is ur opinion between dominor engine reliability, mojo, honda cbr 250 engine, pl share ur time to reply bro
Mojo has bad brakes and looks bad as well in my opinion and Bajaj is worse when it comes to word reliability.... It vibrates a lot.... 2017 NS 200 has got a tonne of issues....the dominar is far better than ns but CBR 250 is the king when it comes to refinement.... I know people who have done more than 1 lakh kilometer on their cbr and still running like new and honda is well known for it's engines anyways..... What else you want me to explain ?
Jeet Bhaskar that's it bro, just wandering to get some satisfying answer now you convinced me. was waiting a long time to decide between these 3 bikes, if u say thats honda is good then it cent percent true.
CBR has proved itself when it comes to reliability.... But be careful.... I haven't tested bs4 unit yet.... Not much has changed with the bs4 but try to get in touch with some bs4 owner or just go to the ownership thread of cbr on xbhp... You'll find some bs4 owners there and you can get to know their experiences with the bike.
O yeah, that was what I was asking for!!! Rebuilding engine is the toughest task in assembling bike, are you sure you are not professional? It seems as if you have taken some training, or seem like mechanic. This is a tough task brother, but interesting.
I am just a weekend mechanic at my home.... It wasn't that tough tough.... I am not a professional but whatever i do... I make sure that i do my level best.
Jeet Bhaskar buddy I would get confused over so many nuts, bolts, bearing and gears!!!!! I just made my MTB, and for me that task was too tough. Assembling an entire bike is omg on another level. You have a good skill friend, try to use it for your aim, you have quality to make it big in life. Good luck brother.
@@JeetBhaskar have you tried looking into if duke 250 crank, conrod & cylinder can be fitted into it? Because 1) The crank case seems to have enough space around it 2) for *mass-production,* the other parts between both 200 & 250 engines must be the same
Hisab se to poora engine hi kholna hota hai par mechanic bina khole hi karte hain... Is hisab se change ki hui seal ke kaam krne ke chance 50:50 hote hai
It vibrates a lot.... Has a hell lot of issues... Not with only thus bike but almost every other bajaj bike has small or big problems.... And then the pathetic after sales and service.... After sales and service is bad with almost every brand out there but the refinement and reliability are really bad of bajaj bikes.
It depends on how it was built by the mechanic.... A good mechanic with great knowledge and some clean hands can easily match the same performance but if not done well.... Than it will decrese the power for sure.... How the engine will performe just depends on the skills and quality of the work.
Brother I also have a 2012 pulsar 200ns... I am thinking of getting a engine rebuild soon,can you tell what will be it's cost if I get it done with a local mechanic in my city?
I assumed that you did that, but did not include it in the video. So, my assumption was correct. Nice video. Keep up the brilliant work that you are doing.
Hey I need help! My pulsar ns can't cross 120 kmph for some reason. There is no issue with spark plugs or air intake or exhaust. I have even showed it to several Bajaj mechanics they told me to change clutch plate. I changed clutch plate along with clutch cable. I think the issue might be related to engine! Please help! P.s. Amazing video.
Check both your wheels.... A bad wheel bearing can cause such issue.... Check if they moving freely.... Keep your chain properly adjusted and lubed.... Even then if this problem occures.. than it has to do with the engine.... This problem should be related to air fuel tuning... Now keeping in mind what you said if it's not intake or exhaust issue or clutch issue than it can be a cdi problem or if you think your bike's engine is performing well than it can be a bad speedometer.... Engine related it can be worn out piston rings..... Check if your bike drops engine oil frequently.... If no than get a compression check done... There can as little as a afr screw tuning to as big as worn out piston rings... I can't comment just by reading the issue.... Change the service center.... Get it checked properly... Check the points i have mentioned.... I am sure you will find the problem.... Thanks a lot for supporting brother 😊
Jeet Bhaskar well I have already changed the bearings and chain is well maintained but i think the bike alignment is slightly off and can it be a problem with tappet? A friend of mine told it's making more noise but seemed normal to me. Thanks for your help ❤️
Just some basic spanners.... A set of c - clip removal pliers... The ratchet set i have is a 1/4 inch by a brand named "Harry Karry"... I don't think it is still available but you can buy any set that is made by a reputed brand.... I have linked some good ratchet kit in the description of my latest videos.... Check them out if you want.
Jeet Bhaskar Thanks a lot! Also, do we need any special tools (Clutch puller, etc?). Coz I had seen Bajaj guys use some special tools to open the engine. I'm on my way to do a complete restoration of my Avenger 220.
Yes .... You will need some speci tools unique for every other bike.... You will need a specific magnet puller to remove the magnet.... A feeler guage to measure the valve and some other clearances.... A special nut tool.... A valve spring compressor..... Clutch puller is something that you can work without as well but it's good to have one.... And if it's a avanger 220 than as far as i know it shares the same engine from pulsar 220 tgan you will need a scissor gear installer tool as well and you may need 1 or 2 more special tools as i said it differs from bike to bike.
Jeet Bhaskar So I need to invest on these tools.. :o Will take a lot more time for me.. As of now I have only invested on a good 3/8 ratchet set. Thanks a lot for your reply. :)
Such things never collected overnight.... I have been slowly-slowly increasing my tools and that's the best way to do it.... Buy only when you need it more than twice otherwise just rent it from some workshop.
Oh yes! I checked that too. I am going to try the tail tidy thing soon for my NS. Since you have promptly replied and know the bike inside out. I had this friend who installed a HHO kit into his Pulsar 220. He said his fuel economy has improved and there hasn't been any issue to his bike. I am still not convinced on his claims and the long term effects to the engine. Can you throw some light on this issue? Because there is not proper information available and people who do put information are Noobs, not pro like You.
i dont recommend hammering those large crankshaft bearings to crankcase. those bearings needed to be press for more safer way you may damage the crankshaft, at the same time the bearing... heated gun will do also to expand the mounting diameter so that bearing will just sit on it very easy without effort
Jeet bhaiya ek question hai kya pulsar 220 or ns 200 ke engine me displacement ke alawa quality ka bhi antar hai? I mean what is the difference in engines
Bhai kitni cost me ho jayga meri NS bhi problem krri hai uski crank seaz ho gyi thi but new crank dlwane k bd bhi bike load le rhi hai to eobr coast bta do mujhe
Thoda sa cylinder kit me difference hai inme or jo stator coil hai usme difference hai or LH Cover or RH cover bhi different hain or cylinder head or timing chain to different hai hi.
Hey there, I wanted to know if the ns 200 has a counterbalancer shaft like the new rtr 160 4v and 200,310, ns200has the vibrations but were still manageable,whereas the Apaches are so much smoother now thanks to the counterbalancer . What do you think the new royal Enfield's 650's with the shaft will be like?
Only putting a countershaft can't disappear vibrations.... One needs to do a lot of R&D..... Yes NS have one but looks like it doesn't do the miracle..... Haven't ridden New 160 yet so can't comment.... Let the 650 come... Will let you know my opinions.... If i will get my hands on that.
@@JeetBhaskar ur welcome man,i also try to do my bikes work by myself. Quick question,is there any problem with little rtv silicone sealant getting inside the valve cover?
Bro !! You've got amazing skills 👍👍👍 and am surprised u being an arts student , you still love doing such kind of stuffs , your dedication is clearly reaching your audience 👍, and if any of the top class automobile companies watch this , they r surely gna need experts like you ! 👍 All the best !
Waise to price itna zyada h nai, around 1000$ me import krwa sakte h 1000cc..ab quality aur performance ka pata nai. Baki, thanks, wohi pata krna tha ki aise bikes higher capacity engines jhel payenge ki nai.
1000$ me engine import krva liyaa maan lo... Us pr 40% to custom lagega or fir uska legality ka isaue aa jaayega jiske liye or 300-400$ spend krne pdenge.... Ab akela engine to chalega nahi... Wiring bhi chahiye... Ecu bhi.... Fuel pump bhi... Injector bhi chahiye .... Throttle body bhi chahiye... Speedometer bhi chahiye... And i am sure ki or b kuch bhul hi rha houga main.... Uske baad us chassis me 3 ya 4 cylinder ka engine fit krna jisme 1 cylinder fit hota hai... Is a task.... Fir uski chassis ko stiff krna pdega... Suspension ko... Wheels or tyres bhi wide chahiye.... Front or rear bhi modify krna pdega... Chain sprocket or hub bhi change krne pdenge or fir body kit bhi wide hoga.... Total cost 8 se 18,000 $ jaa sakti hai depend krta hai kaam ki quality pr fir usko rto se paas karao legal krne ke liye or hamaare yha ke rto modification ko kitna samjh sakte hain ye bataane ki jarurat nahi hai bhai... Kr uske brakes bhi improve krne pdenge obviously or fir bhi aap chahe kaisa bhi kaam kr lo 1 manufacturer ki engineering ko challenge nahi kr paaoge.... Is se achha to 1 second hand R6 le k usko hi modify kiya jaaye vo jyaada better rhega na.
Mujhe sirf aao logo ki help krni hai... Reality bataani hai... Quality work kaise hota hai vo batana hai bhai.... Jitna knowledge hai vo sab share krna hai... Is community ko contribute krna hai jitna mujhe aata hai.... Aap log bas support krte rho bhai.... Bahut aage chalenge 😊
Hey buddy...I came here after the ns200 rebuild video...I thought you must an engineer who has a done Masters in Automobile or mechanical...I'm quite shocked that you're an arts student...and same time quite , but hell lot of impressive🔥🔥🔥😊 1 -first of all how did you gain such an extreme knowledge , I mean you're on another level 2 -as I'm in 2nd year Automobile engineering , I'm curious to know that , I'm planning to rebuild my dad's 24 year old HERO HONDA CD100...so the Piston's rod is slightly bent 3- my splendor pro which is well ridden 30k km started to making noise ... probably the chain sound or tappet sound ...so my mechanic told me it's the chain..and it needs to be changed...but I don't want to do so ...is there any shortcuts available???
Thanks a lot brother for the appreciation... It means a lot to me. Now coming to your first question....Well that's a really big of a story and i won't be able to type that much so i will make a complete video on that after 100k but for now i can tell that online fourms + youtube + 4 years of hardwork, fun and practice and many many silly mistakes made this possible.... Coming to the second question i think you should rebuild the whole engine... You can still find spares for the CD... it's a bit difficult but not impossible but it's gonna be harder in the coming time so do it now... Repair the crank... Get the connecting rod changed... Put fresh seals, bearings, cylinder kit , valves and stuff and she will be as good as new from the heart.... Coming to the 3rd one... It can be tappet and timing both but if he's a good mechanic and saying it's the timimg then get that replaced cost around 500 rupess and you don't need to remove any critical engine components to do that... Just the magnet side cover and a few nut of head and the timing chain will be replaced.... That's the only right way to do it or if you still don't want to do so then you can watch a video on how to remove timing chain noise by "master mind tech" channel.... Cheers and again thanks for the appreciation.
@@JeetBhaskar bro bro .....as I mentioned...you're literally on another level, whether it's answering such long questions or making a hell of a bike !!!! And thanks bro especially for the 3rd one ..I wasn't thinking of the cost..but it was the engine which was making me feel anxious...I thought it's kind of premature to open the engine and change the chain...but trust... I've never ridden it past 55kmph...even I do own a Duke 250 but the care I've been taking of the bikes are precious...some of my friends who own a splendor , rides 40 on 2nd gear..but still nothing happened to their bike... Again thanks for advice 🙏🙏👌👌👌
I know you were concern about the engine dismantling but i have to answer from every perspective brother... Let them ride their way... You keep loving the machines... That's your speciality so keep doing it. And i am always there to help ❤️
Bhai just one question which company has better and reliable engine tvs or Bajaj... Actually I had 180 Bajaj earlier n then changed my bike and got rtr 160 4v tvs ... coz I have face many probs in my 180 ... so have I made a correct decision by going with TV's rtr .... Plz let me know ...
Can you explain me whats the difference between half engine rebuild and full. The cost difference, when full engine work is required etc. I have a Pulsar 135 LS (2010) clocked 75k KM on odo still running great. But I sense that it may need an engine rebuild considering the high km.
Half rebuild or Top rebuild is something in which a mechanic just work on the upper part of the engine only... In which he replace or repair the cylinder kit and do the valve repair and timing work.... Basically in half rebuild the crankcase of an engine isn't opened. On the other hand a full engine rebuild is something in which the mechanic tear apart each and every part of an engine and rebuild it from scratch.... Replacing or repairing the crankshaft is the main motive of a full rebuild most of the time. It doesn't matter how many kilometers your engine has clocked... What matters is that if the parts inside your crankcase assembly are fine like crankshaft, gearbox, bearings then you only need a top end rebuild but if the inside parts or the crank is bad then it will require complete rebuild.
If talking about only the engine then the cylinder head and all it's components are different and clutch and magnet covers are different.... Rest is same.
Bro mane bohat you tuber dekhe ha you are brilent bro your works is perfect bro you know i am watching your fist video after then subscribe your chanal
@@JeetBhaskar can I use some of yours videos for my channel , I m a spare parts dealer but I don't get time to shoot videos , I will definitely give credit to your channel ...
@@JeetBhaskar so awesome bro ... Thanks a lot ... This is the only spirit I expected from u ... So many people I asked ... They all selfish... But u are helping... Thanks a lot pray for more growth to u... From Chennai.
This answer my curiosity about what's inside my bike's engine. I really enjoy watching your engine rebuild. Thanks for making this video! You are a superb engine rebuilder.
The amount of detailing you put in each of the video is tremendous. Hats off!
Thanks a lot for the appreciation brother.... Keep supporting.
@@JeetBhaskar bhaia is bike ki full Engine Assembly ki video banya, part by part
Bro...no words to say, it’s such treat for my eyes to watch😍😍if I were to assemble, I would have left with half of the parts after assembling😝😝
Very very nice bhai...lajawab....ekdam mast best of lockbhai.......
Thanks a lot brother..... Keep supporting 😊
Jeet Bhaskar welcome brother..😊
u made the concept of engine assembly like nothing man... really great work
Thanks a lot buddy 😊
waaah bhai thodne me waqt nahi lagta suna tha lekin jodne main bhi waqt nahi laga.....god tussi great ho
The enthusiasm you have, remarkable bro. Cheers
How much fuel economy are you getting. After rebuild.. have you changed. The cylinder head and upper complete valve setup?... And yea can you please disclose the changes done and total cost.. please i will be so thank full to you bro..
Fuel economy changes according to riding style but yaa getting somewhere close to 30-35 kmpl while doing mix riding.... Obviously i have changed the valves and seals.... Done the valve seat work as well..... Engine is bone stock.... Just did a rebuild.... Costed 15,000 to do it and 8 hours of work.
Awesome stuff.I want to see more...plz continue in 2nd part..
It's already out bro... Named "NS 200 rebuild timelapse"
Jeet Bhaskar okk 😀
Awesome work. I Wish you were my mechanic.
Thanks a lot brother..... I never get one like me so i become my own mechanic.... You should try it as well 😊
Jeet Bhaskar I actually am. And for the exact same reasons. Never quite found a mechanic that treat my stuff with respect an care and besides nobody can adjust your brakes just the way you like it .
Exactly brother.... The motive of this channel is to educate people so they can fix their machines the way they like.... Keep supporting.... Cheers buddy!!!
I wish the same, this is how it should be done.
You're my inspiration ❤️
Glad to know that... Means a lot ❤️
Mine too. Great work Bhai..
Need full video without timelapse
after looking at this video i shld ask my long lasting query, what is ur opinion between dominor engine reliability, mojo, honda cbr 250 engine, pl share ur time to reply bro
CBR 250R.... Hands Down
Jeet Bhaskar bro can u pl specify
Mojo has bad brakes and looks bad as well in my opinion and Bajaj is worse when it comes to word reliability.... It vibrates a lot.... 2017 NS 200 has got a tonne of issues....the dominar is far better than ns but CBR 250 is the king when it comes to refinement.... I know people who have done more than 1 lakh kilometer on their cbr and still running like new and honda is well known for it's engines anyways..... What else you want me to explain ?
Jeet Bhaskar that's it bro, just wandering to get some satisfying answer now you convinced me.
was waiting a long time to decide between these 3 bikes, if u say thats honda is good then it cent percent true.
CBR has proved itself when it comes to reliability.... But be careful.... I haven't tested bs4 unit yet.... Not much has changed with the bs4 but try to get in touch with some bs4 owner or just go to the ownership thread of cbr on xbhp... You'll find some bs4 owners there and you can get to know their experiences with the bike.
Bro don't be sad one day u will be d best youtuber
Super bro you every where success
Thanks a lot brother 😊
Real mechnical engineer ho bhai..... Man gye yr.....
Bro, my 200 ns wont go above 94kmph. Any idea? Svc checked clutch plates and carb. But no issues. 28k km total.
Try changing the TPS (Throttle Position Sensor)
@@JeetBhaskar ok bro, will try...
Bhai it was really awesome like a drug to me.Because of I have job in Bajaj showroom.And you are amazing boss, thanks for sharing.
Bhai 1No 👌😘😘
Thank you brother 😊😊
Just one word "AWESOME"
Thanks a lot brother 😊
Tapping noise kaise thik kar sakte he?
Did performance get down once block piston changed in 70000 km ??
bHai bHai bHai bHai pleaSe reply
kitna Cost aaya
Merko Yamaha fz 16 ka Krna hein Uska Kitna Cost aa skta Any Idea ?
please reply bHai🙏🙏🙏
Very nice bro....you've got amazing skills. Even today's mechanical engg can't assemble bike engine so perfectly like you did
Thanks a lot brother.... Means a lot to me 😊
O yeah, that was what I was asking for!!!
Rebuilding engine is the toughest task in assembling bike, are you sure you are not professional? It seems as if you have taken some training, or seem like mechanic. This is a tough task brother, but interesting.
I am just a weekend mechanic at my home.... It wasn't that tough tough.... I am not a professional but whatever i do... I make sure that i do my level best.
Jeet Bhaskar buddy I would get confused over so many nuts, bolts, bearing and gears!!!!! I just made my MTB, and for me that task was too tough. Assembling an entire bike is omg on another level. You have a good skill friend, try to use it for your aim, you have quality to make it big in life. Good luck brother.
Keep supporting brother.... We will make it one day
Good luck bro!! 🚵
Awesome chote good job 😍😘👌
Thank u bawa 😊😊
Did it feel like riding a brand new motorcycle after rebuild?
Exactly.... That's how it felt.
Good work bro....👍👌👌👌Worth watching.....❤️
Keep going young man. You have a great skill👍
Thanks for the appreciation ❤️
@@JeetBhaskar have you tried looking into if duke 250 crank, conrod & cylinder can be fitted into it?
Because
1) The crank case seems to have enough space around it
2) for *mass-production,* the other parts between both 200 & 250 engines must be the same
Wow just wow.. Awesome bro. How do you know all this stuff? Nice channel. Keep it up bro. 😀
Thanks a lot brother.... Just by working on my own bikes.... Thank you again... Keep supporting 😊
I'd love to know what you were fitting at 4:49 . Thank you in Advance.
Neutral indicator... Your welcome... Thanks for watching.
Who is watching this video in lockdown
Awesome rebuild Jeet bhaiya.
What is that you are applying with the brush to the bearing?
bhai water pump ka oil seal change krna ho toh pura engine kholna padega kya? ki sirf front wala krne se hoga mera engine oil me coolant jaa rha hy
Hisab se to poora engine hi kholna hota hai par mechanic bina khole hi karte hain... Is hisab se change ki hui seal ke kaam krne ke chance 50:50 hote hai
thankx bhai but bahar se toh sir front wala he seal change hoga andar wala toh nhi hoga ?
Bilkul bhai.... Tabhi to uske work krne ke chance kam hain
Hello boss btw why ns200 crank shafts is not successful after reparing
how much it cost me if i want to change my old engine with a new one [bajaj pulser NS 200] please help me??
On 99 RPM it shows around 43,000 for the complete engine assembly.
Nice video ... Would love to watch it even without time-lapse
Maybe of some other project 😊
God hai bhai tu yrr i love ur work bro
Did you put a gaskit in between engine .?
Yes..... Bajaj uses garket in a new engine as well... It depends on manufacturers... Some use gasket... Others use 3 Bond.
Iam working on bajaj
Every model they are using gasket
On all pulsar model
That's what I said
Good work brother.
keep it up
Thanks bhai
Wow!! Never seen this kind of video Your awesome 👍
Bhai ns200 bs3 ka magnet puller kaha se liya ?
Mujhey ak chahiye tha. Help me bro
Awesome bro....keep it up..☺☺☺😍😍
Thank you bhai.... Make sure you subscribe and share the video as well. 😊😊
Thank u for the video. Bro,,, kiya palser 180 ka har part detail me milsaktahai ? Jaise duke 390 ka tha..
Can I know the reason why you are rebuilding the engine, was there any problem with it?
The crank bearing got damaged.... Valve seals were bad and cyclinder was leaking compression.... That's why i rebuilt it.
Jeet Bhaskar are you happy with quality of 200ns?
No buddy.... I am not happy with any manufacturer's quality at some point but bajaj is worse.
Why so what is so bad about bajaj ??
It vibrates a lot.... Has a hell lot of issues... Not with only thus bike but almost every other bajaj bike has small or big problems.... And then the pathetic after sales and service.... After sales and service is bad with almost every brand out there but the refinement and reliability are really bad of bajaj bikes.
i had a question bro after re building of any engin does it performance decrease or remains the same plz rply..thank you
It depends on how it was built by the mechanic.... A good mechanic with great knowledge and some clean hands can easily match the same performance but if not done well.... Than it will decrese the power for sure.... How the engine will performe just depends on the skills and quality of the work.
Jeet Bhaskar okay thank you so much
Jeet Bhaskar Pulsar AS ,NS have engine parts like crank shaft assembly etc or do they differ from one another. I think both engine bs 3 are same .
BS3 pulsar AS and NS has same engine
Hi i just want to ask what is the size of the magneto puller.
Wow great. But why you didn't use a torque wrench?
Thanks a lot buddy..... I didn't use because i don't have one as of now.... They are pretty expensive so will buy once i will save some money.
Jeet Bhaskar I wonder if do they cost more than your engine? 🤔
They cost 6,000 each.... Will buy them for sure but as of now i am good without them 😂
Brother I also have a 2012 pulsar 200ns...
I am thinking of getting a engine rebuild soon,can you tell what will be it's cost if I get it done with a local mechanic in my city?
Bro Yamaha or bajaj in terms of reliability, refinement, handling etc.?
Yamaha over Bajaj any bike... Any day.
what was the cost of rebuilding an Pulsar ns engine
Just wanted to ask whether you checked and adjusted the valve clearances or not.
Obviously i did.
I assumed that you did that, but did not include it in the video. So, my assumption was correct. Nice video. Keep up the brilliant work that you are doing.
Thanks buddy 😊
Bhai engine rebuild krne me kitna kharcha aata hai pulsar 180 to pulsar 220 me.
Hey I need help! My pulsar ns can't cross 120 kmph for some reason. There is no issue with spark plugs or air intake or exhaust. I have even showed it to several Bajaj mechanics they told me to change clutch plate. I changed clutch plate along with clutch cable. I think the issue might be related to engine! Please help! P.s. Amazing video.
Check both your wheels.... A bad wheel bearing can cause such issue.... Check if they moving freely.... Keep your chain properly adjusted and lubed.... Even then if this problem occures.. than it has to do with the engine.... This problem should be related to air fuel tuning... Now keeping in mind what you said if it's not intake or exhaust issue or clutch issue than it can be a cdi problem or if you think your bike's engine is performing well than it can be a bad speedometer.... Engine related it can be worn out piston rings..... Check if your bike drops engine oil frequently.... If no than get a compression check done... There can as little as a afr screw tuning to as big as worn out piston rings... I can't comment just by reading the issue.... Change the service center.... Get it checked properly... Check the points i have mentioned.... I am sure you will find the problem.... Thanks a lot for supporting brother 😊
Jeet Bhaskar well I have already changed the bearings and chain is well maintained but i think the bike alignment is slightly off and can it be a problem with tappet? A friend of mine told it's making more noise but seemed normal to me. Thanks for your help ❤️
Jeet Bhaskar also on 5th gear the bike rpm will not exceed 10k rpm and goes down on 6th gear with constant speed of 120 kmph
Yeah tappets can also be the problem.... Check the camshaft as well.
Jeet Bhaskar okay I will! Tysm for your support! ❤️
Can you list the tools you have used? Specially the ratchet set that you have used..
Just some basic spanners.... A set of c - clip removal pliers... The ratchet set i have is a 1/4 inch by a brand named "Harry Karry"... I don't think it is still available but you can buy any set that is made by a reputed brand.... I have linked some good ratchet kit in the description of my latest videos.... Check them out if you want.
Jeet Bhaskar Thanks a lot! Also, do we need any special tools (Clutch puller, etc?). Coz I had seen Bajaj guys use some special tools to open the engine. I'm on my way to do a complete restoration of my Avenger 220.
Yes .... You will need some speci tools unique for every other bike.... You will need a specific magnet puller to remove the magnet.... A feeler guage to measure the valve and some other clearances.... A special nut tool.... A valve spring compressor..... Clutch puller is something that you can work without as well but it's good to have one.... And if it's a avanger 220 than as far as i know it shares the same engine from pulsar 220 tgan you will need a scissor gear installer tool as well and you may need 1 or 2 more special tools as i said it differs from bike to bike.
Jeet Bhaskar So I need to invest on these tools.. :o Will take a lot more time for me.. As of now I have only invested on a good 3/8 ratchet set. Thanks a lot for your reply. :)
Such things never collected overnight.... I have been slowly-slowly increasing my tools and that's the best way to do it.... Buy only when you need it more than twice otherwise just rent it from some workshop.
Hi what is the size of the internal circlip you used?
Very hard n great work bro keep it up
Thank you brother
Hello there. I am writing you from Turkey. I bought a Victory brand gasket for my Pulsar 200ns engine. is it good quality? should i buy original?
Upto you... I used original
Very neat Job! I would love to see more stuff like this
There's another video of restoring the whole bike on the channel.... Check that out as well bro
Oh yes! I checked that too. I am going to try the tail tidy thing soon for my NS. Since you have promptly replied and know the bike inside out. I had this friend who installed a HHO kit into his Pulsar 220. He said his fuel economy has improved and there hasn't been any issue to his bike. I am still not convinced on his claims and the long term effects to the engine. Can you throw some light on this issue? Because there is not proper information available and people who do put information are Noobs, not pro like You.
Forget that.... That thing isn't gonna work. That's all i can say buddy.
Sir Pulser 150TD And Sd Ka engine me kya deferens hay
How much cost for rebuilding? How you matched timing Chain?
Depends on condition of the bike.... I matched timing with TDC mark on flywheel and the mark on camshaft gear
I love your passion... Also repair my pulsar 180 myself..
Your hands are without grease!! That's cool..
I like to work in a clean manner bro 😊
i dont recommend hammering those large crankshaft bearings to crankcase. those bearings needed to be press for more safer way you may damage the crankshaft, at the same time the bearing... heated gun will do also to expand the mounting diameter so that bearing will just sit on it very easy without effort
Hi bro, How much quantity of fork oil is needed per side during oil replacement for ns200
Best regards
320ml per leg
@@JeetBhaskar thanks boss
Wat are all the tools u r using??
Ossum video keep it up
Thanks bhai
Bro I've tappet issue .. every time I adjust them it gets loose after 100-150 Kms of riding ... What to do ? Bikes odo 3500 Kms only
Checkout old comment of yours... I have already replied that buddy. 😊
Jeet Bhaskar I'm also facing the same issue. Please direct me to ur old comment.
Check out the previous vdeo
Watching this never gets old. 😅
Jeet bhaiya ek question hai kya pulsar 220 or ns 200 ke engine me displacement ke alawa quality ka bhi antar hai? I mean what is the difference in engines
Bahut kuch different hai bhai... Quality, fit and finish, technology... Basically ns 200 ka engine 220 se bahut better hai
@@JeetBhaskar thanks for the information 😊
Good , enjoyed bro , keep the skills up.
How much is the real time that it took for you to finish this work.
8 -10 hours
Bhai kitni cost me ho jayga meri NS bhi problem krri hai uski crank seaz ho gyi thi but new crank dlwane k bd bhi bike load le rhi hai to eobr coast bta do mujhe
So satisfying 👌🏽
Bhai aapne ns aur ktm k engine parts me kuch difference feel kia means parts ka ?? apart from dohc and sohc
Thoda sa cylinder kit me difference hai inme or jo stator coil hai usme difference hai or LH Cover or RH cover bhi different hain or cylinder head or timing chain to different hai hi.
Jeet Bhaskar and bhai overall quality kaisi h ????kyu ki duke bhot jyada costly ho gai h as compared to ns
Bhai jo parts same hain vo to same hi quality ke hain or jinme difference hai unme price ka difference hai to quality ka bhi hai hi.
@@JeetBhaskar cleverly replied..😀
Hey there, I wanted to know if the ns 200 has a counterbalancer shaft like the new rtr 160 4v and 200,310, ns200has the vibrations but were still manageable,whereas the Apaches are so much smoother now thanks to the counterbalancer . What do you think the new royal Enfield's 650's with the shaft will be like?
Only putting a countershaft can't disappear vibrations.... One needs to do a lot of R&D..... Yes NS have one but looks like it doesn't do the miracle..... Haven't ridden New 160 yet so can't comment.... Let the 650 come... Will let you know my opinions.... If i will get my hands on that.
Great work buddy...
Keep it up....!!!
Thanks a lot buddy!!! 😊
Wow man great build bro! Hatsoff to u
Thanks for the appreciation bro
@@JeetBhaskar ur welcome man,i also try to do my bikes work by myself.
Quick question,is there any problem with little rtv silicone sealant getting inside the valve cover?
Not much but if somehow the rtv manages to get inside the oil lines then it can cause low fuel pressure
Okay man thanks 👍
Hii jeet
Can I fit centre stand of Pulsar NS 200 into Pulsar AS 200 ???
yes.... you can.
There is need some additional things to do ??? Means changes in frame or not.
No need to change anything.... Just see if there's a little mount thingy near the brake pedal... If that's there then you can install it directly.
How much time does it took to assemble again?
8 hours
Bro !! You've got amazing skills 👍👍👍 and am surprised u being an arts student , you still love doing such kind of stuffs , your dedication is clearly reaching your audience 👍, and if any of the top class automobile companies watch this , they r surely gna need experts like you ! 👍 All the best !
Thanks a lot brother.... It means a lot to me.... Keep supporting 😊
Bhai ye magnet ke piche ka lock nut kaise khola jaata hai... clutch ka lock nut ke liye to spanner mil jaa raha hai...
Uske liye bhi tool aata h bhai
@@JeetBhaskar tool ka link wagraih kuch mil sakta hai... Maine har jagah try kar liya..kahin kuch nahi mil raha utne size ka
Bhai, ns200 pe ek alag 800cc kharid k lagaya jaega kya?
800 cc engine ki price me 4 ns aa jaayengi... Or dusri baat ns ki chasis... Suspension itni capable nahi hai ki 800 cc ki power jhel sake.
Waise to price itna zyada h nai, around 1000$ me import krwa sakte h 1000cc..ab quality aur performance ka pata nai.
Baki, thanks, wohi pata krna tha ki aise bikes higher capacity engines jhel payenge ki nai.
1000$ me engine import krva liyaa maan lo... Us pr 40% to custom lagega or fir uska legality ka isaue aa jaayega jiske liye or 300-400$ spend krne pdenge.... Ab akela engine to chalega nahi... Wiring bhi chahiye... Ecu bhi.... Fuel pump bhi... Injector bhi chahiye .... Throttle body bhi chahiye... Speedometer bhi chahiye... And i am sure ki or b kuch bhul hi rha houga main.... Uske baad us chassis me 3 ya 4 cylinder ka engine fit krna jisme 1 cylinder fit hota hai... Is a task.... Fir uski chassis ko stiff krna pdega... Suspension ko... Wheels or tyres bhi wide chahiye.... Front or rear bhi modify krna pdega... Chain sprocket or hub bhi change krne pdenge or fir body kit bhi wide hoga.... Total cost 8 se 18,000 $ jaa sakti hai depend krta hai kaam ki quality pr fir usko rto se paas karao legal krne ke liye or hamaare yha ke rto modification ko kitna samjh sakte hain ye bataane ki jarurat nahi hai bhai... Kr uske brakes bhi improve krne pdenge obviously or fir bhi aap chahe kaisa bhi kaam kr lo 1 manufacturer ki engineering ko challenge nahi kr paaoge.... Is se achha to 1 second hand R6 le k usko hi modify kiya jaaye vo jyaada better rhega na.
Haha sahi baat h. Thanks for making it clear.
Aur btw, bht accha kaam krte ho aap. Keep doing what you're doing.
Mujhe sirf aao logo ki help krni hai... Reality bataani hai... Quality work kaise hota hai vo batana hai bhai.... Jitna knowledge hai vo sab share krna hai... Is community ko contribute krna hai jitna mujhe aata hai.... Aap log bas support krte rho bhai.... Bahut aage chalenge 😊
Bhai kya bta sskte hai ki 160 cc me best bike Apache Gixxer hornet or milege bhi 50kmpl ho kaun si lu samaz me nhi a rahA
Mujhe agar leni hoti to m to RTR 1604V leta.
how much does it cost in total to build a new engine for 200 ns or 150 as??
the rebuild which i did costed 12,000
Hey buddy...I came here after the ns200 rebuild video...I thought you must an engineer who has a done Masters in Automobile or mechanical...I'm quite shocked that you're an arts student...and same time quite , but hell lot of impressive🔥🔥🔥😊
1 -first of all how did you gain such an extreme knowledge , I mean you're on another level
2 -as I'm in 2nd year Automobile engineering , I'm curious to know that , I'm planning to rebuild my dad's 24 year old HERO HONDA CD100...so the Piston's rod is slightly bent
3- my splendor pro which is well ridden 30k km started to making noise ... probably the chain sound or tappet sound ...so my mechanic told me it's the chain..and it needs to be changed...but I don't want to do so ...is there any shortcuts available???
Thanks a lot brother for the appreciation... It means a lot to me.
Now coming to your first question....Well that's a really big of a story and i won't be able to type that much so i will make a complete video on that after 100k but for now i can tell that online fourms + youtube + 4 years of hardwork, fun and practice and many many silly mistakes made this possible.... Coming to the second question i think you should rebuild the whole engine... You can still find spares for the CD... it's a bit difficult but not impossible but it's gonna be harder in the coming time so do it now... Repair the crank... Get the connecting rod changed... Put fresh seals, bearings, cylinder kit , valves and stuff and she will be as good as new from the heart.... Coming to the 3rd one... It can be tappet and timing both but if he's a good mechanic and saying it's the timimg then get that replaced cost around 500 rupess and you don't need to remove any critical engine components to do that... Just the magnet side cover and a few nut of head and the timing chain will be replaced.... That's the only right way to do it or if you still don't want to do so then you can watch a video on how to remove timing chain noise by "master mind tech" channel.... Cheers and again thanks for the appreciation.
@@JeetBhaskar bro bro .....as I mentioned...you're literally on another level, whether it's answering such long questions or making a hell of a bike !!!!
And thanks bro especially for the 3rd one ..I wasn't thinking of the cost..but it was the engine which was making me feel anxious...I thought it's kind of premature to open the engine and change the chain...but trust... I've never ridden it past 55kmph...even I do own a Duke 250 but the care I've been taking of the bikes are precious...some of my friends who own a splendor , rides 40 on 2nd gear..but still nothing happened to their bike...
Again thanks for advice 🙏🙏👌👌👌
I know you were concern about the engine dismantling but i have to answer from every perspective brother... Let them ride their way... You keep loving the machines... That's your speciality so keep doing it. And i am always there to help ❤️
@@JeetBhaskar thanks Jeet bro...have a great week ahead..😊🙏
You too brother ❤️
After i rebuilt my ns 200 engine cant able to star my bike i think valves sitting but still not sure so give me some suggestions please
Can be 100 reasons... Can't tell them without seeing the it.... Better take it to the nearest mechanic and get it checked.
Hii wr r u from ??
Can u do ths for my bike for more power ??
Reply..
Bhai just one question which company has better and reliable engine tvs or Bajaj... Actually I had 180 Bajaj earlier n then changed my bike and got rtr 160 4v tvs ... coz I have face many probs in my 180 ... so have I made a correct decision by going with TV's rtr .... Plz let me know ...
160 4v is more refined than that of the 180... rest is your choice
loved ur work bro of engine rebuilding of ns 200 .....
kitne kilo meter chla iska engine bhai
Bhai agr engine block hogya ho to usmai kon kon se parts change krna pdyga
Bhai vo to engine ko check krne ke baad hai pata chal saktaa hai.
NYC work at home I inspired with you and i do this with my bike engine than his damage into inner side....
Can you explain me whats the difference between half engine rebuild and full. The cost difference, when full engine work is required etc.
I have a Pulsar 135 LS (2010) clocked 75k KM on odo still running great. But I sense that it may need an engine rebuild considering the high km.
Half rebuild or Top rebuild is something in which a mechanic just work on the upper part of the engine only... In which he replace or repair the cylinder kit and do the valve repair and timing work.... Basically in half rebuild the crankcase of an engine isn't opened. On the other hand a full engine rebuild is something in which the mechanic tear apart each and every part of an engine and rebuild it from scratch.... Replacing or repairing the crankshaft is the main motive of a full rebuild most of the time.
It doesn't matter how many kilometers your engine has clocked... What matters is that if the parts inside your crankcase assembly are fine like crankshaft, gearbox, bearings then you only need a top end rebuild but if the inside parts or the crank is bad then it will require complete rebuild.
@@JeetBhaskar Thanks a lot for such detail. Can you give me an approximate estimation of both for Pulsar 135.
Bhai whts the diff b/w ns200 and duke200 engine??
If talking about only the engine then the cylinder head and all it's components are different and clutch and magnet covers are different.... Rest is same.
Great work buddy
Your motivation working buddy 😊😊😘😘
Jeet Bhaskar 😍🤘👌
Bro mane bohat you tuber dekhe ha you are brilent bro your works is perfect bro you know i am watching your fist video after then subscribe your chanal
Thanks brother... Make sure to watch more videos 😊
Bhai what is cost of engine rebuild including machenic charge of ns 200 or rs 200
15k almost
@@JeetBhaskar can I use some of yours videos for my channel , I m a spare parts dealer but I don't get time to shoot videos , I will definitely give credit to your channel ...
Sure buddy... No problem if my content can help you or your viewers somehow then you can use it.
@@JeetBhaskar so awesome bro ... Thanks a lot ... This is the only spirit I expected from u ... So many people I asked ... They all selfish... But u are helping... Thanks a lot pray for more growth to u... From Chennai.
Kya Pulsar ns rs 200 ka connecting repair kiya huwa success nahi hota, new crank hi dalna padta hai
Leth machine shop ke kaam ki quality pr depend krta hai
@@JeetBhaskar pls make a video on malfunction light error code of r 15
Bhai ns 200 ka radiator fan kaam nhi kr rha h woh repair ho skta h ya replace krna pdega ?
Replace hi hoga... Par radiator fan kaam nhi kr rha to jaroori nhi radiator fan hi khraab ho uski relay me bhi issue ho sakta h
Jeet Bhaskar radiator relay kha hoti h nd kese replace kre uspe ek video bnao bhai plz
Abhi to possible nhi hai... NS agar kabhi aayegi to jaroor bna doonga.... pr Ek bar aap service center ya kisi achhe mechanic se check krva lo
Epic your a genius bro!!