Aseptic IV bags filling line under isolator technology

Custom automation solution for filling and assembly of combination products in pharmaceutical manufacturing facilities.
Comecer’s automatic aseptic filling line for IV bags is a high-speed turnkey solution that can process a variety of IV bag formats in both small and large batches. It uses isolation technology from start to finish to guarantee asepsis and containment. It provides complete separation between the process and the operator while reducing human intervention to a minimum. The filling line comes complete with in-line integrity testing.
The filling line can process bags from 50 ml to 1 liter bags without format part changes, at a rate of up to 2300 pieces per hour, with peristaltic or volumetric integration. It includes LAF isolation technology with a built-in VPHP decontamination system.
Highlights
🔬 Automated Sterile Bag Filling for Medical Applications
Discover an advanced process configuration for precise and sterile bag filling in medical applications. This streamlined procedure involves several key steps:
🧼 Decontamination: Pre-sterilized bags undergo hydrogen peroxide vapor (VHP) decontamination in a chamber. Automated transfer to the feeding chamber follows.
🏗️ Feeding: Unwrapping bags, operators place them on a conveyor. Robots, guided by cameras, secure bags onto a carousel.
⚙️ Filling: Clean-cut tech and ventilation prepare IV bag tubes. Leak integrity is tested with overpressure. Volumetric pumps ensure accurate filling, with weight verification. A meticulous two-step clean welding process enhances reliability.
🚪 Exit: Variable batch data is printed and inspected before process completion, ensuring quality and data accuracy.
⚖️ Isolator Preference: Comecer favors isolators for their containment technology, offering a specific level of containment and reducing bio-contamination risk. Isolators provide continuous Grade A isolation from the external environment.
This innovative process guarantees precise and contamination-free bag filling for medical purposes, employing cutting-edge technology and stringent containment measures for optimal outcomes.
Abstract
Explore an advanced process for precise and sterile bag filling in medical contexts. The streamlined procedure includes decontamination using hydrogen peroxide vapor, followed by unwrapping bags and placing them on a conveyor. Robots, guided by cameras, secure bags onto a carousel. Clean-cut technology and leak integrity tests prepare IV bag tubes for accurate filling by volumetric pumps. Variable batch data is printed and inspected before exit. Comecer's preference for isolators is due to their containment technology, offering reduced bio-contamination risk and Grade A isolation. This innovative approach ensures contamination-free bag filling for medical purposes through advanced technology and stringent containment methods.
More info: www.comecer.com/pharma-custom...
#ComecerForPharma #Pharma #Asepsis
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Comecer SpA - an ATS Company
Aseptic Processing and Containment Technologies: Comecer develops and manufactures high-tech systems in the field of Aseptic Processing and Containment for the Pharmaceutical and Nuclear Medicine Industries, specialising in isolation technology solutions for regenerative medicine and tissue engineering.
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