Jaw Crusher Rebuild, New Crane and Screening Gold Ore
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- Опубликовано: 6 сен 2024
- Join the entire team at Mine Operator as we pull a 3 ton sample from a historic gold mine, load the gold ore into bulk bags, repair our jaw crusher, fabricate and install a new crane to lift bulk bags, and then screen the gold ore for processing. Our team has a few more fixes and pieces of equipment to install so that our plant can finally run 1 ton per hour. It is not as easy as you may think it is. It has taken years to get where we are at. We still have day jobs to manage as well. 2024 might be the year we can do this full time. Thank you for all your support as we endeavor on this challenging yet rewarding path of gold prospecting, exploration, development, mining and reclamation!
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#prospecting #goldmines #abandonedmine #exploration #season1 #undergroundmining #mininglife #engineering #bearings #babbitt #goldminingequipment
Shout out to all your wives!
My late husband joined me in my obsession for recreational gold panning, rock hounding and love of exploring the fascination of geology. I'm in my late 60's, now an injured ex-worked who still loads up my car to go backwoods camping with my goldpans. I'm so lucky to have enjoyed this life long passion. You guys really make my day with every video. Thanks for sharing 👍
Pat, you just made my day. I'm gonna pass your comment onto the crew. I tell you what, if you're ever passing through our neck of the woods, or desert in our case, let me know. You can email me at info@mineoperator.com.
@@mineoperator thanks so much for the wonderful invitation! I've been planning to winter in the desert 🏜 but need a couple years to tie things up to travel as I want. When I'm ready to be on my way, I'll contact you for sure as I'd love to wander around in the desert you call home turf. Cerro Gordo is already on my wish list, along with several other places I've yet to visit. If you're ever headed to Vancouver Island, my door, help and stomping grounds are always open for you.
All my best to you guys and your supportive families! 💫💫💫💫💫
At some point you will need to pour new bearings. I would suggest gathering Babbit now and finding someone who knows how to do it. I might still have a small ingot (1 lb or so) of Whites metal/ Babbit buried somewhere in the shop I bought to pour chokers. I will check with a machinist friend to see if he has the knowledge to pour Babbit bearings. If it was me, I would have Oilite bronze ones machined for the shaft.
It's good to see you facing the financial limitations all miners face. It's so easy to get ahead of yourselves financially. I enjoy seeing both ends of this operation on your other videos and the excitement you all have for the overall process. Thanks for posting.
We plan on sharing more financial details along the way. Different ore bodies, haulage, infrastructure in the mine, etc. Basically, the entire communition and beneficiation process and if we can get in the black and out of the red at some point.
Build a large scale roaster! That will make your ore more fragile and easier to crush even through smaller crushers.
Interesting idea 💡 🤔. Thanks for the suggestion 👍.
@@mineoperator of course, that's how the old timers would do it.
It would probably be a good idea to have a lathe on your mill site or else cultivate a lot of good will with a local machinist. A good operator could do most of what you would conceivably need to do including some milling jobs. 16" swing x 30" bed should be good. A small mill would be great to have too. I'm sure if Harry doesn't already know how to operate them, he could learn fast.
Great idea. I'll look into some lathes and talk to a machinist asap.
Looking forward to seeing the material run next week.
Rocking the morning video...Thanks had to say extra Thanks to my Wife this morning...she puts up with my mining every year. your video is AWESOME !
Thank you David! We'll keep them coming.
Im also Marine engineer i really love this program 😊
Harry went to CMA class 2005
Naming. Movable/swing jaw also known as “Pittman”. Plate holding lower lip of Pittman is your toggle plate. The toggle plate is a mechanical fuse in the event an uncrushable enters chamber. Bends the plate rather than cracking the Pittman
Thanks for the help 😉.
I work with more modern crushers but principles the same
Good video this morning. I enjoy watching all of the problem solving that you guys have to do. It is a great skill to have!
Harry and the boys are doing well. Man, I wish I was lucky enough to run year around like you guys are.
Watching real life real time issues and how you deal with them makes for great viewing. Enjoy watching this video.
You should do everything on the shackle or close to the shackle breakage chart. In my opinion. So a shackle has and 2 to 3 times safety breakage. Lifting 500 pound bag with 800 pound hoist is very sketchy. You need a 1500 pound hoist to lift bags I would think for safety . I have done a life time of sketchy lifting and pulling but when I’m on my own claim everything is two to three times stronger than what I pull or lift. I’m an equipment operator and lift massive things and always have only inches from humans,friends. Be safe guys!
Great recommendation 👍. Thank you!
The struggle js real. But it all gets forgotten when the gold is on the table.
Excellent perspective 👏. I'll pass that onto the guys. Everyone processes the breakdowns and repairs differently. This will help.
I have fun watching you guys for the knowledge you share AND Your a bunch of big boys with big boy toys AND as the toys get paid off and INCOME BECOMES BIGGER THE BIGGER AND BETTER TOYS (I MEAN EQUIPMENT) will be more reliable.
For the wood slide I'd suggest HDPE plastic sheets to save the wear on wood and rocks will slide easier and smoother. This plastic is flexible AND comes in different colors. It's the type used on race cars.😊 💖 from Minnesota
Good point, we used this material for industrial chain slide tracks and called it UHMW.
Also found on snowmobile sliders, it wears well.
Great recommendations. Thank you!
Your wife's will be ok with you mineing as long as you bring the money home don't bring it home and they will start screaming at you 😂😂love the Chanel thanks for sharing
So true Robert. We have experienced that before. Trying to keep that to a minimum.
Nice video hope you get things fixed operational then go for the gold thanks
Thanks John. Us too. Very soon.
Y'all frigin make me laugh keep up the awesome fun work brothers
👍man I really appreciate you guys showing us all the inns and outs of hard rock mining especially you all jumping out of you're comfort zones and been on camera (it's tricky to formulate cohesive sentences with no cussing or jokes that could be misconstrued IN ONE TAKE). So thank you gents👏
As for the babbit I have some sergestions of other Channels that may help with better knowledge/more knowledge. You guy's been in the USA Keith Rucker Vintage Machinery & Adam(Abom79) would point you in the right direction of who you need to talk to because babbit is a lost art.
Wow, Matt. We really appreciate the referrals and what you said. We're trying our best. We'll reach out to them. Thank you!
@@mineoperator you guys are doing great just keep doing it... oh I'm from New Zealand 🇳🇿 so you are world famous now👍
Thanks for sharing definetely enjoyed watching👍
Thanks Leroy!
I’ve worked in a Babbitt shop for 9 years. In house and field work. If you guys rebuild the the mains try using a #2 tin Babbitt instead of a #7 lead. As long as you keep it greased it will last a lot longer. Also for the damming of the metal for the pour use Babbitt rite.
Awesome thankyou, copy #2 tin Babbitt
Wholesome cool dudes, love these guys.
you could put a cam shaft on that mini crusher and power it from a drill and boom... automation.
Appreciate y'all cuz I get to see what happens if I ever decide to go bigger past a highbanker or small dredge. Thanks!
How about asking Jason to pour a new bearing for you guys !!! Keep uo the great work !!!
Hey Guys, Great video. I enjoyed it a lot! I'd love to get another 5 kg sample of that material and see what I can shake loose. Best of luck! -- Dave
Hey Dave, you got it my friend. We'll be at the millsite this week. Give me aheads up when you can make it out.
@@mineoperator Excellent. I'll let you know when I can make it. Thanks! -- Dave
Great video, I enjoy your channel.
Thanks WRXS!
Wow those roads you guys travel with those trailers 😮
I know, those roads are brutal even after some of our repairs. We have spares ready for each rig and trailer. Fortunately, we haven't had to use them yet.
look up this guy from MBM Mount Baker Mining, he builds rock crushers.
I love it. That might just happen. We'll see.
A good lathe is worth its weight in silver over a lifetime
Just wondering what furic acid is, never heard of it before. Pouring babbit bearings is an almost lost art. Some help from an old machinist would be helpful. Pure Tin has the best compressive, and almost self lubricating properties out there. A bronze insert can be located in the pour, where the jaws are in the crush cycle. This adds immensely to the bearing life/repour life. There are lots of little tricks to re pouring. American Babbit Metals, Chicago, Ill. is where I used to get my babbit metals from. Don't know if they are still in business. You will also need some Babbitrite, or high temp silicone, to seal the joints. You will need to remove all the old metal, before repairing. Easiest to do with just the shaft, no jaw or flywheels.
I don't know what furic acid is composed of. I'll do some research. I know it treats gout caused by a build up of uric acid in the body. Uric acid being produced from the body breaking down purines. We appreciate your referral to American Babbitt Metals. We'll see if they're still around. We removed the remaining shims and may get more life out if the bronze Babbitt. We find out this coming week. We're gonna need to plan ahead. Thank you so much for taking the time to comment.
Copper plates are treated with a diluted solution of Nitric acid. This cleans the Copper, leaving a surface which will allow the Mercury to stick. This is in accordance with the series on metal reactivity chart.@@mineoperator
Is the bearing Babits? that's a special bearing alloy folks used in the old days. They used to cast those bearings in the part it had to support.
The scraped those bearings to spec using blue die to "measure" the bearing surface
The two side bearings are. The center babbitt is bronze. We're removing the shims out of the bronze babbitt to see if that does the trick. If not, we may need a new bronze babbitt cast or someone mentioned using sealed pillow block bearings. However, I don't know if pillow block bearings will hold up.
ah yes, remove shims to reduce play I assume.@@mineoperator I can imagine you need loads of bearing surface area to withstand the crushing force. Probably the bronze bushing is sacrificial to the tougher steel axle. Maritime refirbishing companies must be able to manufacture you a new bronze bushing. I'd say keep it original then you know it will work. Love the youtube miners colaboration. Quite an impressive setup you guys have there. A dust sampler with a vacuum cleaner might be usefull also when handling ores that can contain Radioactive elements.
Hope you are able to get the old crusher going. If not time to call Jason and order a MBMM crusher.
We just got it up and running this week. It's running as we speak. Video coming this weekend.
YOU SHOULD BURY THE ROCK CRUSHER, SO YOU CAN FEED IT FROM GROUND LEVEL. THEN THE CONVEYOR BELT WILL PULL IT BACK UP TO GROUND LEVEL.
Suggestion: there's this guy up in Washington, named Jason, who has a company that makes jaw-crushers....
😆 🤣...I know right. Thanks for the tip 😉.
Spoke to my friend an automotive machinist and he said your best repair is to replace the Babbeted bearings with pillow block bearings. Practically no one knows how to pour Babbet any more. Apparently doing it properly is quite complex. He suggested sealed ball bearing pillow block bearings. HTH.
This does help F.K. Burnham. Whether or not the gap is closed by removing the shims, we need to plan ahead. We'll start looking into sealed pillow block bearings. Thank you!
No problem, my friend. Glad to help.
Frank@@mineoperator
Unsure of what that site was. No tailings, but surface deposits?
That is the dump immediately located in front of the main haulage shaft. They used this area to stockpile or load trucks. There doesn't seem to be more than 10-15 tons but we still need to sample deeper in this dump. After we get the crusher and some other fixes done, we'll head back out to the mine dump and find out.
Oh no babbitt bearings down. Its pour time i think. Working on one now but its way bigger. A machine shop in town says they can make them for me.
Can they make bronze babbit bearings?
@@mineoperator i think they can. Ill ask
He says that you would have to have specs for clearance. Wow he passed on it. But he did say if you got the bearing soecs he would help to see if he could find someone to help.
If you need to repour that babbitt, I have some. Just let me know...
We really appreciate that. Thank you!
All those TV shows are piece of garbage to compare with you guys . I started 3 y watching Dan ,then Jason and your videos end of last year . Love all of it !
That means a lot to hear you say that. Thank you!
if that expedition would have been in my area, you would have gotten at least one flat tire.
Those mine roads can be brutal. We've done some work on this road but I tell ya, it needs a whole lot of love.
@@mineoperatori have to pick up rocks sometimes 4 times per week. deer and elk knock them off the hill side and road cut. argillite shale breaks in sharp points which destroy
tires. it doesn't help that my claim has almost no gold.
jason may have bearing for you
I must of missed it but are you guys processing the area around an old processing plant or ore dump. If so I agree a lot of these places left a good amount of ore on the ground with gold in it..
This dump is directly outside the main haulage shaft. It appears this is where they stored, stockpiled, and/or loaded trucks to haul to one of the local mills. There's several tons that either spilled or were abandoned. We're down a 12-16" and need to test if the values continue.
Magnets hovering over the conveyer belt somehow ?
Absolutely, great idea.
WAIT!!!
WHAT???
NO HEAP LEACHING???
Yeh...
I know...
That stuff's really pricey and really only works well on super fine crush anyhow.
I'd love to! Before I started this channel, I performed some bench scale heap leach studies with Eco-goldex O-series. I eventually used an open IBC totes with a very coarse bedding on this inside of the tank. About 4" of 2" rock. I don't remember exactly. Then I placed 2 tons of -3/4" ore in the tank. Using 1/4 gph drip emitters, I heap leached for 24 hours and recovered 8 grams of gold, a little copper, and very little silver. I used a column of AC to adsorb the metals, and then incinerated the AC to ash. Smelted the ash and performed Aqua Regia on the gold. Dropped out tiny red crystals of Rh, using C.W.Ammens 17 step process. 3% Rh, 97% Au was the xrf assay after the final smelt. If we can set up the right reagent and leach pad, that would be the most cost effective way to go.
why not rent a jaw crusher from a nearby mine until you get your crusher fixed?
We haven't thought about that before. We find out this next week if our jaw crusher fixes will do the trick.
If you get a bronze blank and the precise dimensions and pay the shipping, I can bore it for you for free, since I can't donate any money.
I may take you up on that offer when this one goes for good
1st
Nice!
Guess you guys need sum new equipment 😂😂😂😂
Yes we do.
@mineoperator you know I was referring to thanking everyone's wives! That's how I get new tools lol just incase you didn't catch that comment or take it the wrong way my friend
@jamisontaylor878 Now, that's a great idea Jamison.
👍
Think Dump Truck
I really like that idea 💡.
check with Jason at mbmm
Thanks Paul. Great idea 💡.