Custom Engine Cover Build for the S550 Mustang GTs (Forming the Mold) - Part 2
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- Опубликовано: 17 окт 2024
- This is part of a video series in which we are going over the steps to create a custom engine cover for our 2020 and 2021 Mustang GT. These videos will cover the process from start to finish; starting with the design idea, then creating the prototype part (plug), making a mold, and lastly, creating a finished product from the mold.
Idea Source:
www.mustang6g....
========== Plug Creation - Part 1 ==========
========== Mold Forming - Part 2 =========
1. Recap - 0:01
2. Step 1 (Attach Flange Material) - 0:27
3. Step 2 (Plug Holes) - 2:51
4. Step 3 (Fill In Mold Gaps) - 4:25
5. Step 4 (Apply Mold Release Paste Wax) - 6:08
6. Step 5 (Apply Mold Release Agent) - 7:24
7. Step 6 (Apply Tooling Gel Coat) - 9:47
8. Step 7 (Layup 30gsm Fiberglass) - 13:05
9. Step 8 (Layup .75oz Fiberglass) - 14:16
10. Step 9 (Layup 1.5oz Fiberglass) - 15:55
11. Step 10 (Construct Mold Brace) - 18:09
12. Step 11 (Attach Mold Brace) - 21:15
13. Step 12 (Seal Mold) - 22:05
14. Step 13 (Trim Mold Edges) - 22:53
15. Step 14 (Demold Plug) - 23:59
16. Step 15 (Clean Mold) - 25:26
17. Step 16 (Sand Mold [Mold Repair]) - 25:58
18. Step 17 (IPA Mold [Mold Repair]) - 26:55
19. Step 18 (Apply Waxed Tooling Gel Coat [Mold Repair]) - 28:38
20. Step 19 (Sand Mold 2 [Mold Repair]) - 29:16
21. Step 20 (Wetsand Mold) - 29:34
22. Step 21 (Polish Mold) - 30:14
23. Engine Cover Mold Completed - 30:54
========== Part Making - Part 3 ==========
Products Used:
This video contains affiliate links for which I may receive compensation.
========== Engine Cover Material ==========
2018 MUSTANG GT 5.0 ENGINE COVER (JR3E-6A949-AG) - www.ebay.com/s...
Supercharged Engine Coil Covers Pair - www.ebay.com/s...
========== Mold Material ==========
Aluminum Roll Flashing - www.lowes.com/...
Polyester Resin (AC8040N-2K) - easternburlap....
Tooling Gelcoat (AC379T-2K) - easternburlap....
Fiberglass Mat 3/4 OZ., 50" WIDE (OC-7550) - easternburlap....
Fiberglass Mat 1.5 OZ., 50" WIDE (OC-1550) - easternburlap....
Fiberglass 30gsm, 5mx1m - www.ebay.com/i...
Fill-It Clay (FILL-IT) - easternburlap....
Wax Surfacing Agent (AC2290-1) - easternburlap....
Partall Paste #2 - amzn.to/42euVO0
Partall Film #10 - amzn.to/3Sa4jJa
Polyester Hi-Temp Tape - amzn.to/48Iq8Xp
Shelving MDF Board - www.homedepot....
West System 406 - amzn.to/42dLYzn
========== Disposable Material ==========
50-piece Sanding Discs Set - amzn.to/3It0POi
Chip Brushes - amzn.to/3UbybaC
Eye Dropper - amzn.to/48PZjAz
Foam Board - www.walmart.co...
Foam Brushes - amzn.to/3OhpCr0
Hot Glue Sticks - amzn.to/427ziub
Meguiar's Ultimate Compound - amzn.to/3Sn29qW
Mixing Cups - amzn.to/3OfHFOk
Nitrile Gloves - amzn.to/3lABI38
Plastic Spreaders - amzn.to/3K5JOuS
Popsicle Sticks - amzn.to/42bnoPI
Sanding Drum Set - amzn.to/3EcSYSp
Sandpaper 60 to 5000 Grit - amzn.to/3u3M8g7
Scotch Contractor Grade Masking Tape - amzn.to/3YQr6eM
========== Misc Products ==========
Applicator Pad - amzn.to/47PewAG
Aviation Snips - amzn.to/47NtqHt
Contour Gauge - amzn.to/3vO5aYJ
Fiberglass Roller Tools Kit - amzn.to/3UcvO7q
Glue Gun - amzn.to/3XOqXrm
Trim Removal Tool Set - amzn.to/3hRQA8j
Tools:
Aviation Snips
Applicator Pad
Circular Saw
Contour Gauge
Fiberglass Rollers
Glue Gun
Isopropyl Alcohol 91% (IPA)
Jig Saw
Microfiber Cloth
Oscillating Tool
Painter's Tape
Popsicle Sticks
Safety Glasses
Sander
Sandpaper (400-3000 Grit)
Scissors
Scourer Sponge
Shop Towels
Trim Removal Tool Set
Utility Knife
#S550 #EngineCover
Disclaimer: Content produced from Mcgurr Entertainment is for entertainment purposes only. This information is not endorsed by any agency/company (such as Ford) and is intended as an entertainment. Mcgurr Entertainment assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. All content on RUclips is provided in good faith, however we make no representation or warranty of any kind, express or implied, regarding the accuracy, adequacy, validity, reliability, availability or completeness of any information on RUclips. Use this information at your own risk.
Looking forward to Part 3!
😁 should be out next week
Cool… But all the heat will now be retained inside the engine compartment… good luck keeping it cool.
Thank you. You're a video too early. Video 3, we conducted temp tests. Besides, the new cover has bigger vent holes, and it's completely open in the center.