HOW TO FIX broken plastic ULTIMATE Welding Forming Repair techniques
HTML-код
- Опубликовано: 15 окт 2024
- HOW TO FIX broken plastic parts.
$10 soldering iron w/temp control: amzn.to/3A251OV
Stainless Steel MESH SCREEN sheets: amzn.to/3w2mtzx
Soldering GUN I used(worth the little more $): amzn.to/2U3iQfn
Tools I used in the video though not necessary.
Dewalt 20v Large Die Grinder I used: amzn.to/2Uah6kH
Milwaukee M12 die grinder: amzn.to/3jqcj97
Carbide burrs for smoothing: amzn.to/2UHlDes
SUPPORT THE CHANNEL or support the SHOP DOG's treat addiction:
Buy Ginger a new bone: www.paypal.com...
sixtyfiveford
sixtyfiveford/
This is where the internet shines. Thank you so much for sharing your knowledge.
Wow, thank you!
Using a small bag of sand under the part makes working on the odd shapes much easier.
Very true.
Good tip!
Genius!
@@sixtyfiveford *_ At **02:48** he says "Going DEEP into MY Crack" .... Ha Ha _*
Great advice(!), thank you. :-)
This is an excellent video. No nonsense,no wasted time. No BS. Just real world ,useful knowledge. 👌👌 cheers buddy!
@@zebra6k You obviously need to work on your lame trolling skills... XD
Cool, I've often used cut up paperclips as 'rebar' to melt in and embed in the plastic.
That's a good tip. I'll have to remember that
Haha even though it was like 12$ at the time , I got that cheap harbor freight plastic welder and felt robbed when I opened it and had a soldering iron , some screen and some plastic sticks to melt.
I've got that stuff laying around the shop 🤣
@@MrTheHillfolk I love that kit! It saved me over $5k. I messed up my 2002 BMW Z3 M roadster. The stupid parts for just the brake duct cooling was getting over in the $1k range for used parts. I could almost buy a used one take the parts off cheaper. I ended up buy 3 kits. Learned to build up sand and paint. Can't even tell now.
You should check out the hot weld staple gun and assortments of different shape staples for it. They are all stainless steel and there are inside & outside corners, wave shapes and straight shapes. I just got one a couple weeks ago and I'm repairing plastic parts that are so small you would never think you could repair them but with these 0.6 mm and 0.8 mm wire staples and the precision with the hand gun welder it's amazing what you can fix now. No more throwing parts away that are broken because I can't glue them together. Now I weld them with wire staples melted into the plastic and if it's still warm enough you can push the plastic together where the staple went in with a small flat head screwdriver or fill it in with the liquid resin that hardens under ultraviolet light and then sand it down and it's like new.
Pph
I've been using this trick for years, I like to use strips of weedeater string for my filler. Great content!
This guy is like the MacGyver of repairs!
Wow. The stuff YT was actually designed for. Well done. Subbed.
Hey Thanks.
Legit the best self help video I've seen. Thanks
Very interesting and informative video. When you cut your screening for reinforcement do it on the diagonal. That way when you put it across your seam you'll have twice the number of wires strands crossing the repair.
I learned from a video about fabrics and sewing that cuts diagonal to the weave of the material is called cutting 'on the bias'. But with fabrics, the purpose is to provide increased flexibility, as most fabric only stretches in one direction. It's strange how different industries like to make up their own confusing terms for similar things.
DUDE !!!! That was awesome !!!! I'm a tinkerer and a picker and there have been a TON of times I've needed to weld plastic. I can't believe I've never tried this before, GREAT video boss !!!!
I worked in Blytheville AR as a backshop composite mechanic many moons ago. One of the parts that came off of an ATR72 was a console piece roughly 10"x10" a new one ran $10k but I tried to plastic weld with an expensive machine. I was absolutely clueless. Before the days of RUclips. This video has opened my eyes to the ease of welding. Thank you so very much for taking time to perform this act of kindness. 😃😃😃
Thanks Man.
A very informative video, thanks. So happy I pulled a door's worth of stainless steel mesh out of the dump. Hadn't thought of that
This guy is on the money. Done a ton of plastic welding over the years, especially my time in the body shop. We always used stainless mesh to backup the repair area with a decent overlap on the back of the repair. I use 'like types' of plastic when doing the repair. If you don't have the actual filler rods, cutting or melting strips of some scrap plastic is the best and cheapest method to get your filler. There are specific tips that are flat for the soldering gun that are designed for this. Then there is air plastic welding. Same principal, different tool. Thanks for sharing this. Nice to know I've been making these type of repairs like this in the same way.
Great tips. I like to use 3d printer filament as filler. Lots of people have some and it works good
... makes those busted up spoilers & auto bumpers laying beside the road a resource instead of an eyesore.
@@Le_Comte_de_Monte_Felin
Absolutely. Damn good point and I guess I never really thought about it that way. 👍
Absolute best vid on plastic welding. Thank you!!!
Glad you liked it!
You can put you HDPE in a toaster oven on 275 for about 10 min and make your own contours. Softens it up with out being too hot to handle.
I don't know which I like better... Your craftsmanship.. or your beautiful dog 🐶...
Can't believe how long it has taken for this to come into my life. I've been frustraged so many times by crappy glue jobs on plastic that just failed. Thank you. Thank you. Thank you.
aint it the truth....I feel like a little bit of an idiot at almost 60 years old. And the young crowd will just love that we're just not throwing plastic away....this could be an issue for a closet hoarder like myself.
Very imformative Thank you. Saved me over 500.00 on my repair. Great detail , very professional .😀
I've wondered about a "cheap" way to repair plastic. Thank you for this video. Also to those who submitted additional helpful tips.
What a great video!!!! I throw away so much plastic but I’m gonna start messin around, Thanks for all the great tips
I’ve done a lot of plastic welding in the past, you have introduced me to something new..the Screen and any thin wire that can be heated and melted in. I used to use the rounded plastic that other plastic stuff is attached to, kind of the size of a Straw. I’m 76 and I’m STILL learning.
Many decades ago, my dad told me that if it was a day I learned something, it was a day not wasted! I've tried to live up to that my whole life. 🙂
You are so right every day is a school day,
It shows you are here to learn what ever the subject.
I’m just the same and willing to pass on my skills just as freely to anyone willing to learn.
This is BY-FAR the best plastic welding video on the internet! Thank you!!
Hey thanks
Agreed! 💯
For your consideration, I've had success putting donor like plastic in a jar with a little acetone(finger nail polish remover). When it is melted you can apply it in and around the crack and even lay some wire mesh in it. When it cures it's strong.
Fantastic! Thanks for the info
im going to try this just out of interest
That triggered a childhood memory of trying to clean out a clear plastic butter box with acetone (laziness).
It became opaque. And I had to get rid of the 'evidence', pyro-style.
MEK
@@mankindapparel methyl ethyl ketone ? nasty stuff
This channel is essential to life..seriously making things work with stuff around the house..awesome smart is what the world needs especially now
I did a lot of plastic welding as a ski shop tech back in the 90's. We had a hot air welder that didn't require contact with the plastic, but sometimes using a soldering iron or the torch-heated tip of an old screw driver was necessary.
At my ski shop in the 90s we used PTEX, essentially black ABS, set it on fire and dripped it into the deep scratches of the bases of skis/snowboards.
@@brianwelteroth9248 PTEX was quick and easy, but it is pretty soft and would wear out quickly. We had an extrusion gun that was a similar product, but had better adhesion and lasted longer. But sometimes, with deep gouges and core shots, you had to lay in some epoxy, then a few beads of plastic filler rod with the air welder.
this is the first I see in a long time that has no rubbish to it. Straight to the point. The thing that I love was farmer style, to hell with these PPE gloves, goggles, and extractors. Man, that's me. Don't get me wrong, there is a place for PPE, and I use it. but your demo didn't need it so go and fix the part. Cheers mate!!!!!
MY stepdad used to repair TVs. He used to use pieces of small wire-like paper clips and bend them in zigzag and give a very strong bond & rigidity to the broken cabinets.
Put a copper spoon end on your soldering gun it will do even better
Nice presentation with great, clear camera work. Thank you.
I've also duplicated the texture using a bed liner spray. Repaired a dash using some of these techniques and fiberglass mesh with filler, sanded smooth, shot with the bed liner spray. Amazingly stock result.
This is awesome. Makes me want to go break plastic just to repair it lol
I used to fix Atari joysticks like this when I was a kid. My dad fussed a bit because I screwed up his soldering iron tip, but he let me keep doing it. I also did this to repair the internal part of cassette player buttons when the arms had broken inside. The repairs looked terrible, but they worked. It was nice remembering that. Thanks, sixtyfiveford!
I get pissed at myself for screwing up my soldering iron tip with plastic. Lol. Your dad was just venting.
He was letting you use the tool because it worked, while also letting you know not to fuck up your soldering tip. He was switching tips behind your back.
This is hands down, the best video on plastic welding. Thank you for sharing your knowledge, talent and experience. 💯💯💯💯💯
Great tip with the mesh - I always thought my crude solder iron welding on plastic was a bit ghetto but seeing your results has given me some ideas 👍
Good video. Did a great job making the missing piece.
This was great. I had damaged the grill on my riding lawn mower when the strap holding it in place on my trailer slipped and the grill bounced off the front wall of my trailer. It wasn't destroyed but it was in pretty bad shape. I've been thinking about different ways of repairing it by adding metal backing and that type of thing. After seeing this I pulled my trusty Weller dual Heat solder gun out and very carefully realign the parts and plastic welded them back together. I've done some repair like this on Old tape recorders and other AV cases but never thought of doing something this big. I was even able to replace a couple of missing pieces of plastic in the grill with other plastic that I salvaged from parts I would have thrown away. This save me over $125. Thanks for great video.
Genius, I have seen the plastic welders body shops use and it is great but expensive, I never would of thought of using a soldering iron, I will try this for a few things that need fixing.
This is why i subbed, Ive been on this channel from the start and watched your channel grow. you have always delivered great content.. thank you.
Great advice and tips. Didn't over whelm with unnecessary talk about other subjects or life situation. Thumbs up...
Super helpful. I had a cracked face plate on my chainsaw allowing the tension screw to pop out. It was not safe to use because the chain tension could not be tightened. I used your technique with HDPE and window screen and it’s working great now. Even with the tension screw firmly pressing on the inside of the plastic plate. Thanks for helping me save a chainsaw!
You're a life saver, well maybe a project saver!
Nice. This is the exact method I use. I even have the same soldering iron. If you can find it there is a special tip (weller 6160) that kinda looks like flat spoon that works perfectly for plastic. I can get weld that looks like a tig weld bead with that tip. I got a bunch of them on clearance for about a dollar each. I guess nobody knew what they were for.
One came in the set dad bought years ago...said it was a desoldier tip
@@red2965 ooh, that's the search term I need, huh? Sweet, thanks!
I am about to repair a scooter mudguard. I have done a few small jobs before but this method with reinforcing is going to take the job next level. Well done
Awesome
Every now and then, you stumble onto a subject and just marvel at the simplicity someone is doing to fix or repair something. You've open my eyes to
numerous projects that I have to mend things. Thank you.
Looks like fun I have a fuel tank on a generator I'm gonna try and fix tomorrow THANKS FOR TAKING THE TIME TO POST THIS
Lots of good stuff in there
“Waste not, save a lot”, with 65 Ford 😊👍
Exactly. Thanks!
Had a '62 f-100
Was a welder and a carpenter and woodworker but this is such a valuable video. Cheers
You're really good at that! I'm saving your video to rewatch when I get frustrated.
I've been working on my plastic repair skills for a while now (because we live in a plastic world, and I don't like using all my plastic money to constantly buy new plastic things all the time). I'm getting pretty good - I figured out using metal reinforcement, and I also save nicely-contoured bits of junk plastic and extra window screen. I just need a better soldering gun now - I have at least 5 or 6 electric and gas powered pen-type ones at this point that I just don't like... Maybe then I can work more on crafting new filler pieces.
What really turned my game around though was being able to finally adhesive-bond those low surface energy plastics (i.e. PP, HDPE, LDPE, high-modulus-PE, PTFE, POM/acetal, TPO). I found polyolefin/LSE primer and a cyanoacrylate brand that I like, and I'm on a roll! Fixed my headlight housing yesterday, a travel mug the day before, it never ends, it all breaks. With the right primer I'm getting a killer bond on all those tricky plastics now, I'm even able to bond Delrin, Teflon, Dyneema, and EPDM stronger than the material itself. Not always a substitute for plastic welding though, which is why I really appreciate the video!!
Keep fixin!
Wow! You know your chemistry!
Great comments. Do you make videos on this subject?
Thanks. Awesome! Perfect instructions, unlike many other lesson videos. I have a big plastic hdpe box I want to hold sand to serve as molds for sculpture concrete casting. But it has a big crack in the bottom. I was hoping it would be possible to salvage, as it is the perfect box for my needs, with strong reinforced sides, & I don't think I could even find one to replace it. I had hauled out wood to build... & now I can save all the wood/ construction/ staining/ sealing.
Dude, you offer some of the best, no-bullshit practical advice available. Thank you
Sir, people like you are one reason why I like youtube. Best wishes from Germany.
Wow, thanks!
Just figured the first part out myself trying to get some fluorescent lights at work fixed with bad tombstones and no parts available. I use the same 200 watt gun, it works great.
Thanks so much for the advanced lessons, your videos are mind blowing.
Definitely the best channel for me to learn tricks in industrial maintenance, by far!
Wow I am impressed when you molded a missing piece to the ignition cover from scrap plastic.
Thank you for passing on the knowledge!
With few exceptions, most automotive plastics are some formulation of ABS. I've done the hot air welding and have a wood-burning iron (from the hobby store) and can make most repairs between those two tools. The wood burner is great, as the temp is variable and it comes with a bunch of different tips depending on what you're working on. I have learned that whenever possible, you want to make your filler rod from the same plastic that you're trying to repair.
your right ! you can't use hspd for abs plastic !
Oh, hey, I didn't think about a woodburner! I've got both the soldering iron and the woodburner, so I could use both for different places or applications. Thanks for the idea! 🙂👍🏼
Definitely. You need to use a filler rod that is the same type of plastic as the part you are welding.
you can weld abs with acetone
@@Spookydude3 explain
Good informative video on fixing plastic with cracks in it. Thank you.
Good information. For cracks I stopped plastic welding & started using epoxy with sheetrock fiberglass drywall tape. This combination bonds the pieces & makes for a very strong repair. Your technique for making missing pieces is great. I'm sure I will use it one day.
Thanks man.
man I've been making and fixing things for a lifetime and I've never tried this. What a hell of an idea. The possibilities are endless. Thanks
if you're going to try it save yourself some frustration and pick up the harbor freight plastic welder, it's like $20 and it's got a tip that is more conducive to repairing plastic.......
You are a true Eco Guard, in other words, a person that fixes broken items and teaching others. Thus, preventing the broken and now fixed item from going to the landfill. This also saves the repairer much money. Well done.
Certain items simply cannot be bought or replaced...this is the way to make them still serviceable and useful
So cool how Ginger plays with "you" at the end. Great tips as always, much appreciated.
Great stuff. Have repaired a few motorcycle side covers and plastic pieces using zip ties and never had much success. Your techniques and materials work way better. Thanks for the info.
Motorcycle fairings are usually abs but the more expensive ones use carbon fibre and these parts cannot be welded
Thanks for sharing this informative video.
I watched it one day when browsing through RUclips and saved it and today I need it as I’ve broken the tailgate handle on my freelander 1 TD4 2005 model. They are bolt retaining and spacer lugs x3.
Replacement part £550 Uk price.
Cost after watching this video £0.00
Thank you so very much one again for sharing your knowledge and saving all who watch this video a lot of money.
Stay well and keep up the money saving tips.
Ash from Scotland 🏴
This is very interesting. I like how you used the window screen to make the parts stronger. That’s a very good tip. I also like the fact that did extensive research to find out that plastic labeled with HDPE will weld better. I learned a lot today.
I know this isn't new for most here, but for me, it was a completely new concept. Especially using the window screen. This is genuinely good information. Thanks!
I had already figured out welding plastic with a soldering pen, but I had not thought of using metal screen as a fortifier. Thanks for the tip! That's a great idea. I can tell without even testing that it will work.
If you have thicker plastic or need stronger binding metal, carton sealing staples work too., They are nice and flat and exceptionally strong
Excellent instructional video, Thank You for doing/posting it !
Glad it was helpful!
Another great how to video. I’ve got that same welding/soldering gun. It was my dad’s. I’ve had it probably 40 years.
The old Weller soldering guns seam to never die.
I've got the same one, also from _my_ dad! He was a radio & TV repairman for a long, long time and then after retirement, he still did DIY tinkering with different electronics, so it was used hard for many years, and still works good!
You are a genius! Who would have known. I watched this a few weeks ago and have already made 2 repairs, thereby saving me from buying new. Thanks
Thanks! I have done plastic welding as you’ve shown it for years, but source of material, type and your other tips were amazing, great, etc. Thanks, again….Jim
PS…….I started doing this on car tailights, still do many car repair plastic parts.
Can you share the secret how do you keep tail light or head light plastic transparent?
Awesome plastic repair tips. I'll need to try this out. Thanks!
I took my dad's 250 watt solder Iron and silver soldered a flat stainless steel plate to the copper tip, works great for welding and melting in the screen. Recently bought a hot weld staple gun for thick plastic
I just used this to fix my ice machine! Saved me $200. Great video!
Love your Ginger endings!
I used to use paper clips with a soldering gun when I was a teenager. Fixed sunglasses. Plastic Toys. Headphones. Everything. Never thought to use window screen but that’s a great idea. Thanks!
Paper clips, I like it.
I've used safety wire in my solder gun to use as a hot staple. Works pretty good too. But I twist it just under theto layer of plastic but I really like the window screen mesh. Super strong, fixable to for contours and thin to work with thin plastic.
Brilliant! nothing short of amazing. Thanks
if youre concerned about other cracks popping up, you can melt a single big piece of screen over the entire are of the back of the plastic panel.
That dog is hilarious!!! It looks like he is trying to show us how to fix those annoying water leaks in our yards
Another material that can be used for reinforcement is steel wool. Nice video, as usual.
No clickbait? No long backstory? Just full of actual useful information. Unbelievable!
Good tips. I've done this for years. Once in a while you'll get a combo that oxidizes(burns) and either won't stick or becomes brittle. To help that, use some nitrogen or probably whatever welding gas you have to flood the area with shielding gas while they melt. Keeping the tempt down below 400F will also help keep it from scorching. I just bought a hot staple gun to fix a John Deere plastic hood. They are essentially the sam as your wire swiggles that load into the end of the soldering gun type contraption. Once it heats it melts into the plastic. Then you let it cool for a minute and release the staple. Pretty cool product for a larger project. Btw. I found an old Rabbit dash shelf laying in the field at my Dads old place. Not sure if any of it is usable. Lmk if you want to see some pics of it.
great tip, I'll just go to the trunk and get that bottle of nitrogen I just knew would come in handy some day 🙄
Great video. I needed to repair a tab on the side cover for my motor cycle. I super glued it and it held for a while. I'm sure this method will help me make a permanent repair.👍👍👍
Thanks Man.
Great tip with the screen. I keep stepping on my plastic dust pan I leave on the ground and make new breaks to weld. It is worth people buying a roll at Home Depot for $8.48. The aluminum screen is so useful. Can filter fluids like oil when pouring into a container, or making a box screen to catch bait in a stream for for fossil hunting, can use it on the end of a pipe to catch lint, use it in sink drains, etc.
Agreed, I use it for a ton of stuff.
Fossil hunting, with bait? I hope that one of those "fors" was supposed to be an 'or,' instead, LOL!
very good information on plastic repair at home
Thanks so much for a great informative video. You covered so many aspects of plastic repair. Well done!
I do melting through the groove and then covering it up from both sides by pushing in the plastic, exactly the same way that you do. And I melt stapler pins into the plastic for reinforcement. The mesh idea is a great one. Thanks!!
Very informative, well explained video. One suggestion: use your camera's zoom function or zoom in post-production to get some closeups of your weld technique.
This is the best way to fix and stick plastic together period hands down best
Dude get yourself a wood burning kit. The good ones generally come with a good variety of interchangeable tips, some like a soldering iron and some are big flat ones which work great for smoothing everything out in the end and blending. The one I have has a dial so you can very precisely control your heat which is super handy. It’s definitely worth it if you’re fixing plastic parts.
Tom, what’s the name of the kit you have? A photo would help as well, thanks
Pretty good video. Lots of good tip
I have used the screen also, it works good. I used to use a rig like yours & sometimes still do, but mostly now use a pencil style iron with a screw in tip. I have several tips that I made just for plastic welding of brass & stainless. I shaped one triangular shaped so that I can easily melt into the crack, and then turn it sideways to mix& smooth the plastic. I have another one of stainless that was a wide flat piece with a threaded portion that screws right into my iron. I shaped it spoon like on one side down to a thin edge. That one I turn sideways to melt in the crack and then use the flat spoon side to mix the plastic and smooth at the same time. This one works great to push screen into the plastic very quickly. They make the work go very quickly and I get a lot of plastic mixing and I am able to smooth out the plastic so it looks really smooth.
Love your channel! Keep up the great work! Thanks for taking the time.
Thanks Doug. -Moe
Bravo !!!!! came here for ideas to repair a plastic broom.Thanks for posting, you do nice work.
Awesome
Great tutorial on plastic welding. This can be a real handy thing to know… thanks for the post, awesome content as always.
Thanks Man.
Thank you for this awesome DIY plastic welding video. I learned a great deal. Carry On Sir!
Awesome info bud! Wish I had this knowledge before. Thanks for all the great vids.
This just might be my single favorite video on RUclips… and for sure it’s my favorite, happy-random YT algorithm recommendation yet. Just PURE GOLD !!! There are so many of us that are just like you that do this exact kind of DIY messing around and problem solving… and it’s so nice to see someone sharing their craziness and genius in a RUclips tutorial. Thanks So Much !!! RAWK ON !!!
Glad you enjoyed it!
Thanks for another great video! After using both top end "plastic welders" and HF equipment, your methods make complete sense, especially your tips on reinforcement. It's a real pain getting just the right heat with forced air welders. For larger jobs the equipment works, but smaller work pieces often suffer.
Hey Thanks. That's been my experience with hot air welders. Fine for thick car bumpers but destroy thinner plastics.
You use a narrower sheet of screen than I have seen on other videos. Not a bad thing, I don't think, just different. I'm just doing research to learn better how to do this, so I just thought I'd mention it.
Thanks for adding the shaping of HDPE with the soldering iron and small torch! That could be used to make artwork, LOL! Not that I'm that patient for artwork, but it could work. But the shaping plastic into the needed replacement part is much like I learned to fabricate steel or aluminum parts at the semi trailer shop I was a mechanic at for 2½.decades! Knowing how to heat it and shape it was all I needed! Perfect!
This is amazing knowledge to have....
Ok I just subscribed, this is my kind of channel.
Outstanding video! I have a bunch of projects that need fixing now. Much appreciated!
I like this! The solution to plastic repair is so simple and practical. I'm on my way to Harbor Freight to get a soldering gun. Oh, by the way, did I mention that I like this? :-)
I dropped a chunk of metal on my DeWalt reciprocating saw and busted both halves of the clamshell handle. The replacement parts were obsolete and I figured the saw was a gonner. Then I found this video. I got an outstanding repair using this technique including screen reinforcement and scraps from an old bucket to form some missing shards that I had lost. Having never welded plastic before I found this to be a very satisfying experience.