Rolls-Royce | How we assemble the Trent XWB; the world's most efficient aero engine

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  • Опубликовано: 13 июн 2017
  • It takes more than 20,000 components perfectly fitted together to build the world's most efficient aero engine, the Trent XWB. See how it is done at our Trent XWB assembly line in Dahlewitz, Germany.
    Learn more about the world’s most efficient aero engine: po.st/VWst5Y
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Комментарии • 527

  • @billcoltharp
    @billcoltharp 5 лет назад +93

    Beautiful machined alloy parts immaculately assembled in a hospital clean environment. Modern engineering is truly fantastic.

    • @yammmit
      @yammmit 4 года назад +2

      billcoltharp I would expect nothing less from Rolls Royce, or anyone manufacturing anything for an aircraft.

    • @RobertCraft-re5sf
      @RobertCraft-re5sf 7 месяцев назад +2

      Aren't they beautiful? As beautiful as an art sculpture, but purely functional.

  • @edsonicus
    @edsonicus 7 лет назад +438

    Finally, I've been waiting years for a DIY tutorial of a great jet engine

  • @jhkim514
    @jhkim514 2 года назад +10

    Love how bright and shiny all their tools are. Like they've only been used a few times in their life.

  • @fattylumpkin8052
    @fattylumpkin8052 5 лет назад +14

    Incredible video production. Having worked in turbofan engine repair and overhaul as a mechanical engineer in all of the processes shown, I am very impressed. So many tiny but crucial details shown. Retired now, but vertical stack and engine test still excite me. Well done, RR.

  • @alligatorpc
    @alligatorpc 5 лет назад +15

    How much labor !! This thing IS a work of art.

  • @Dogsnark
    @Dogsnark 7 месяцев назад +4

    The complexity of a jet engine is mind boggling. Very good video for reminding us something of what goes into this incredibly important part of what gets us into the sky and to our destination…safely!

  • @AlbanoGeraldoEmilioMagrin
    @AlbanoGeraldoEmilioMagrin 2 года назад +3

    People working in such plant is not mechanics, they are artists! Congratulations! Merry Christmas, guys!

    • @makantahi3731
      @makantahi3731 Год назад

      they just assemble, no improvisation is allowed, (to be artist improvisation is required)

  • @madswinebbq
    @madswinebbq 6 лет назад +3

    I'm machining a Tail Bearing Housing for this engine. It's just awesome to see this! I wish companies would take the machinists who work on these products to this location as a "field trip" to see what their years of hard work actually looks like! Would definitely deliver a turbo boost of pride to a person to see this!

  • @cockus123
    @cockus123 5 лет назад +6

    beautiful
    this is why the world is still here, cause of people making amazing creations like this

  • @jj-tq4hx
    @jj-tq4hx 6 лет назад +4

    It's ALIVE!!!!! MONSTER ENGINE! See you in August Iberia!

  • @MilMike
    @MilMike 6 лет назад +10

    thats a masterpiece of engineering!

  • @robmcqueen6979
    @robmcqueen6979 7 лет назад +15

    What an extremely satisfying video

  • @taleimoce973
    @taleimoce973 6 лет назад +3

    These guys basically putting the pieces together, but how did they engineer such a marvel its so amazing its mindblowing!

  • @AudiophileTubes
    @AudiophileTubes 5 лет назад +4

    Incredible precision engineering and execution of assembly! What we take for granted!

    • @gazza2933
      @gazza2933 10 месяцев назад

      Well said. 👍

  • @Maryonpark
    @Maryonpark 6 лет назад +7

    I can knock you one of these up in my shed for half the price ;-) What a gorgeous piece of machinery.

  • @alinili5569
    @alinili5569 6 лет назад +2

    Beautiful video and the factory looks cleaner and more hygienic than some of the operation theatre in some hospitals. That’s legendary rolls Royce

  • @Zerostar369
    @Zerostar369 6 лет назад +72

    Engineering marvel. It's hard to believe with the state of society that we are living in the most technologically advanced age of our species.

    • @vidyaleggett8678
      @vidyaleggett8678 6 лет назад +6

      Zerostar369 👍Thats like saying its hard to believe today is not yesterday.

    • @Zerostar369
      @Zerostar369 6 лет назад +1

      I realized my thought above wasn't very clearly explained. I have edited it for context.

    • @cup_and_cone
      @cup_and_cone 6 лет назад +5

      *WE* are living in the most advanced age, but not humans. There are still cultures/societies/countries still living in mudhuts and street shitting.

    • @paulrillo1229
      @paulrillo1229 6 лет назад

      really????

    • @leopold2427
      @leopold2427 5 лет назад

      Hard to believe our amazing technological progress is destroying our environment. Thanks geniuses.

  • @gretsch8654
    @gretsch8654 5 лет назад +2

    Looks like a big step up from the Trent 700-900 production line. They actually seem to have thought out handling aids and jigs and fixtures. Love the transporter that takes the engine straight to hot test as well. I always feel lots of these high tech manufacturing companies could learn a lot from high volume automotive production.

  • @saiteja5372
    @saiteja5372 6 лет назад +2

    I cried seeing this video...the amount of work put into it!

    • @beetee9402
      @beetee9402 5 лет назад +1

      ... yep and that's without seeing all the very high precision manufacture and assembly of the sub parts before this video where it just shows the big sections being mated up together.

  • @ajpt4336
    @ajpt4336 2 года назад +1

    Rolls-Royce turbine engines are of the highest quality without a doubt. This is a fact that can't be denied.

  • @aqdillman71
    @aqdillman71 6 месяцев назад +2

    Simply amazing. An engineering marvel.

  • @danielnetto1013
    @danielnetto1013 3 года назад +1

    Awesome. I've never seen a video as satisfying as this

  • @marceloparracho387
    @marceloparracho387 6 лет назад +2

    Perfeição absoluta !

  • @BatBellyAviation
    @BatBellyAviation 7 лет назад +36

    Trent XWB is an amazing engine. If I see a RR logo on my plane's engines, I know I am on a truly reliable and awesome sounding aircraft.

  • @RizLazey
    @RizLazey 5 лет назад +8

    Assembly could probably takes hours or days
    But designing into perfection takes years and years

    • @Deady4u
      @Deady4u 2 года назад +1

      I'm working on Trent 1000, -TEN, and TXWB. By far TXWB takes the longest to build cuz the build process has more steps, more (and heavier) tooling.

  • @joseosorio4682
    @joseosorio4682 3 года назад +1

    Definitivamente es una maravilla de la ingeniería aeronáutica civil. Me pongo de pie ante esa máquina potente. 😃👍🏻

  • @MissionIslamTV
    @MissionIslamTV 5 лет назад +1

    Their hard work keeps us safe

  • @BroccoliBeefed
    @BroccoliBeefed 4 года назад

    This video's sound is incredible. Where has RUclips been all our lives? This video is incredibly interesting, and educational and entertaining. In order to see this in day's past you would have had to go to the library, and you might find it on microfilm or film. Who knows? TV didn't have custom technology until the 1970's , and even then, it wasn't all that great.

  • @sarcasmo57
    @sarcasmo57 7 лет назад +340

    Throw a coin in for luck.

    • @phatst3r
      @phatst3r 6 лет назад +2

      sup tim

    • @ucefkh
      @ucefkh 6 лет назад +2

      reddit copy pasta?

    • @dandygrow
      @dandygrow 6 лет назад +11

      some old asian woman

    • @ErnestJay88
      @ErnestJay88 6 лет назад +16

      and then get 5 years banned from any air travel :D

    • @rockyBalboa6699
      @rockyBalboa6699 5 лет назад +16

      A Chinese lady threw some coins for Good luck few years ago!

  • @bill3880
    @bill3880 3 года назад +2

    Amazing complex job!!

  • @themayflowercompact
    @themayflowercompact 6 лет назад

    It 's absolutely fantastic to see a technological aviation marvel being produced from the very beginning fragment by fragment...

  • @DG-EditsYT
    @DG-EditsYT Год назад

    Great to see a tutorial on the build feom scratch been trying to get a manual for my one for a while now thanks RR 😊

  • @philchip
    @philchip 6 лет назад +1

    Amazing. Looks like a dream job.

  • @ch.roughhabit5002
    @ch.roughhabit5002 5 лет назад +6

    most beautiful art in the whole universe THE TURBO FAN ENGINE

    • @nikson1520
      @nikson1520 4 года назад

      Wonder Machine all times.

  • @11131618570
    @11131618570 6 лет назад +2

    As someone who does NDT on some non-critical parts in RR engines, i find this beautiful

  • @bganesamurthy6398
    @bganesamurthy6398 Год назад

    Engine test still excites me. Well done, RR.

  • @WEAREDERBY1884
    @WEAREDERBY1884 11 месяцев назад

    I live across the road from this facility and it's amazing what I see.

  • @shivamgagad5674
    @shivamgagad5674 5 лет назад +4

    Thanks! This video is extremely helpful as I am trying to build my own!

  • @yigithan3713
    @yigithan3713 3 года назад +1

    engineering at its best......i cannot imagine how it will be in 50 years..

  • @ruitrindade5201
    @ruitrindade5201 5 лет назад +2

    Just amazing, I've always wanted a project like that.

  • @atelectro1
    @atelectro1 6 лет назад +2

    Engineering at its perfection.

  • @nova290r
    @nova290r 6 лет назад

    Guys u'r awesome. Gr8 piece of technology!

  • @janithjanith6501
    @janithjanith6501 2 года назад +1

    Nice factory. nice attempt.nice production. Those machines are in high technology

  • @jimenex13
    @jimenex13 5 лет назад +1

    I would love to work for Rolls Royce. Is there any prior military options? I love the aviation industry.

  • @eddyeel928
    @eddyeel928 5 лет назад +4

    As a Boeing and GE lover, I will also admit that RR engines have taken me great places safely too. Thank you guys.

    • @chris2323771
      @chris2323771 4 года назад +1

      Nice to hear, same applies to GE AND P/W.

  • @kuriyamatidusflossy
    @kuriyamatidusflossy 4 года назад +2

    Humans and it's civilization you are amazing....I take a bow!

  • @Janet_Airlines802
    @Janet_Airlines802 2 месяца назад

    So many parts it’s amazing they are so dependable.

  • @micbouillon9963
    @micbouillon9963 3 года назад

    Très belle vidéo sur ce montage impressionnant .

  • @eliashfyd
    @eliashfyd 5 лет назад +1

    Vídeo muito bom 👏👏

  • @omkarparab5793
    @omkarparab5793 4 года назад +1

    Was wondering..for assembly you recruit Mechanical engineers or just train any people for the job? 🤔

  • @khalidrashid2092
    @khalidrashid2092 5 лет назад +1

    Hats off to the British Engineering. Absolutely breathtaking. Khalid Rashid Islamabad

  • @grahamariss2111
    @grahamariss2111 6 лет назад +1

    It's a work of Art

  • @jurandp23
    @jurandp23 6 лет назад

    @Rolls-Royce how does your quality assurance look like?

  • @raykrislianggi
    @raykrislianggi 7 лет назад +19

    By far my most favorite sound from a modern turbofan.

  • @andrewk1965
    @andrewk1965 5 лет назад +1

    A work of art

  • @MrAnadad
    @MrAnadad 3 года назад +1

    That’s how you define British Standard. Keep the good work

  • @yoclickz353
    @yoclickz353 2 года назад

    Such a beautiful engine!

  • @manuelcastaneda9222
    @manuelcastaneda9222 7 лет назад +32

    0:50 that safety wire is so perfect 😍

    • @beetee9402
      @beetee9402 5 лет назад

      yep RR still using good-old physical safety wire - it's visible and it works, although a pain for fingers in maintenance / overhaul.... watch this space for trained robot hands to do it 100% correct repeatedly one day???
      ...Some alternative self-locking nut solutions can end up being "not so self locking" after all, after hundreds or thousands of flights.
      .. A relative worked on maintenance of civil and including corporate business/private jets - some of those private planes only fly once per week or less meaning they can be 10, 15 or even 20 years before going to big overhaul - then its nice to see the physical lock visually in place at interim inspections for sure.

    • @elzahmet
      @elzahmet 5 лет назад +1

      you mean lock wire for bolts?

    • @brk932
      @brk932 5 лет назад

      @@beetee9402 Lockwire is still preferred in military applications. And they do more inspections than civil aviation. It really helps!

  • @chris2323771
    @chris2323771 4 года назад +2

    This country of ours needs much more of this and not media following.

  • @cuatropolis2881
    @cuatropolis2881 4 года назад

    Im amazed for how fast those people work

  • @ramprasadsharda556
    @ramprasadsharda556 5 лет назад +1

    Wow you guys are awesome 😎 I am getting aspired by you guys.

  • @gusm5128
    @gusm5128 5 лет назад

    One word guys , Awesome !!

  • @mike-jo6lb
    @mike-jo6lb 5 лет назад

    Good job bro,well done.👍

  • @marmel8394
    @marmel8394 7 лет назад

    Amazing work, and some people blame me for my love to Trent.

  • @ubertown100
    @ubertown100 6 лет назад

    Why haven’t I seen this before. Thank you

  • @diego90XD
    @diego90XD 2 года назад

    The sound of the XWB🤘🏻🤘🏻

  • @davidherrera2465
    @davidherrera2465 8 месяцев назад +1

    Toda Una Imponente y Extraordinaria Ingenieria de Rolls Royce 👍👉💪

  • @carlolencionicarlo5091
    @carlolencionicarlo5091 5 лет назад +2

    Ottimo ambiente, pulito,ordinato,lindo,evidenziato l'ambiente con colori,tutto chiaro,ben organizzato ,addetti ai lavori disciplinati,ordinati,seri tutto efficente OK.

  • @M4Production
    @M4Production 6 лет назад +5

    Ah, I remember my first Royce and its 20,000 component aero thrust engine. Simpler times.

    • @Ppadira
      @Ppadira 3 года назад

      Hey r u Dutch🇳🇱🇳🇱🇳🇱🇳🇱

    • @M4Production
      @M4Production 3 года назад

      @@Ppadira nope

  • @tomasgarcia330
    @tomasgarcia330 6 лет назад

    How much time do they spend on crafting the motor ?

  • @samgoleman7089
    @samgoleman7089 5 лет назад

    really amazing

  • @adelquiverdinelli5008
    @adelquiverdinelli5008 4 года назад

    Hermoso. Pagaría cualquier cosa para ir a ver esa fábrica.

  • @sepanta8762
    @sepanta8762 Год назад

    It is just amazing!

  • @beetee9402
    @beetee9402 5 лет назад +6

    At 03:13 - RR XWB engine final assembled and tested in Germany, put on a Dutch (Holland/Netherlands) NL registered truck - to transport it to Airbus.
    The truck with an EU text in French language (Convoi Exceptionnel)...

  • @jagadeeshkumar2091
    @jagadeeshkumar2091 4 года назад

    How long does it take to assemble a typical RR engine?

  • @mitchbarredo3990
    @mitchbarredo3990 6 лет назад +8

    Imagine being the truck driver for that load! Probably that engine is worth 15 million CDN, watch those bumps!!

    • @Rastapopoulos...
      @Rastapopoulos... 6 лет назад +1

      Mitch Barredo Which is why perhaps the truck is labelled 'Convoy Exceptional'.

    • @markofexcellence5209
      @markofexcellence5209 5 лет назад +2

      This is why I love insurance.

  • @sjmunoz
    @sjmunoz 3 года назад

    I always wanted to work in these kinds of engine assembly places, but destiny didnt make it as i wished..
    only the fact that i see such a shiny floor makes me let go some tears.

  • @LiamHager
    @LiamHager 5 лет назад +1

    I'd love to see the Ikea directions for this...

  • @ironmaiden5658
    @ironmaiden5658 4 года назад +1

    This reminds me of that time down in the back shed.. I called mine Jet Engine.. Never took off.

  • @etrusco13
    @etrusco13 3 года назад

    isso e locura, show de bola

  • @Andrew279144
    @Andrew279144 Год назад

    You guys and gals are great at what you do - make me proud to be British. Rolls Royce rules!

    • @mitzy123
      @mitzy123 Год назад

      This factory is in Germany. Not much British about it nowadays sadly

    • @jamesdavies3237
      @jamesdavies3237 4 месяца назад

      Rolls royce the defence company that makes these engines is completely british, this engine was designed first amd made at the facility in Derby. Rolls royce holdings (the defence company) has multiple production lines in other countries including the US and Germany. Dont be mistaken by this, this incredible engine was designed and made by British engineering

  • @benjamin.95
    @benjamin.95 5 лет назад

    Excellent simplement

  • @joshmyers30
    @joshmyers30 5 лет назад +1

    Amazing

  • @ernstblofeld8820
    @ernstblofeld8820 6 лет назад +1

    Dear Rolls Royce,
    PLEASE, wheres the SOUNDTRACK from?
    Awsome video, i have tears in my eyes.

  • @adonistopofmen2571
    @adonistopofmen2571 5 лет назад +1

    interesting documentation .......

  • @aaronvandoorn6422
    @aaronvandoorn6422 6 лет назад +1

    That was pretty awesome how long does it take to build 1 engine?

    • @susannewriege5956
      @susannewriege5956 6 лет назад +1

      About a month.But we are working in parallel to ensure we can deliver one XWB engine each day to Airbus to cope with the high demand for the aircraft.

  • @onupirat
    @onupirat 7 лет назад

    so cool!

  • @witlersantos7575
    @witlersantos7575 4 года назад +1

    Name the music?

  • @hossenkatebi2614
    @hossenkatebi2614 4 года назад +2

    احسن nice 👌👌👌

  • @epbski
    @epbski 2 года назад +1

    At the risk of sounding like a total avgeek weirdo, the Trent XWB is a sexy engine! It's just so powerful yet refined, quiet, smooth, efficient, reliable, and beautiful. To me, it's both the physical embodiment and the definition of precision engineering and the proverbial "well-oiled machine".

  • @jomjamnjoobjib8024
    @jomjamnjoobjib8024 2 месяца назад

    It’s such an interesting industry.

  • @Teizzer
    @Teizzer 4 года назад +1

    How long does it take to build/assemble such an engine?

    • @vabene92
      @vabene92 Год назад +1

      Currently studying to become an aeronautic mech. My teacher told me it takes around a couple weeks !

  • @verytiredname76
    @verytiredname76 5 лет назад

    Fantastic.. Although thought there would be lab coats and hair nets too..

  • @ElteacherMurcia
    @ElteacherMurcia 4 года назад

    Anything can't be missed.

  • @mrbobobailey
    @mrbobobailey 7 лет назад +11

    We do a very good job in Derby too,

    • @hallyhansen1
      @hallyhansen1 6 лет назад +1

      Without any doubt, you do.

    • @rameshrame3704
      @rameshrame3704 5 лет назад

      Is there any vacancy for aircraft maintenance engineer....
      rameshrame004@gmail.com

    • @alanginger7636
      @alanginger7636 4 года назад +2

      @soaringtractor Doh, that was not the reason, you yanks couldn't make a decent engine by yourself, just google it. You needed the merlin (built under licence) for your mustangs, then you fitted to everything else you could, none came to the UK.

  • @robertovergari5589
    @robertovergari5589 4 года назад

    Eccellente 👍

  • @AhmedKhan-cj4jd
    @AhmedKhan-cj4jd 2 года назад

    Satisfying!!

  • @filipcorba1872
    @filipcorba1872 7 лет назад

    I would like to ask you Rolls-Royce. Why are, inlet guide vanes for intermediate pressure compressor, wider at root ? Is this because of boundary layer thickness over surface of inner wall ? Thanks a lot for your answer.

    • @ericarose3631
      @ericarose3631 5 лет назад

      Filip,
      are you working for Chinese jet engine company, and trying to get design secrets from Rolls Royce? Go away!
      .

  • @WEIJJENS-BLINGJAARD
    @WEIJJENS-BLINGJAARD 2 года назад

    As a former Engineer at RollsRoyce Plc, I have to admit that the technology used in manufacture is protected by the Official Secrets Act. The reason for this is that RollsRoyce is the only company in the world that assures the safety of passengers: Period. A fact that the British Company is proud of and, most other manufacturers will evade this guarantee or assurance.
    If so then why the Concord disaster?, that is a very good point ; The fault was not in the engines but debris on the runway.
    So if passengers wish to travel peacefully and enjoyment then only RollsRoyce Aircraft engines can provide and guarantee this. So happy flying!

  • @carlolencionicarlo5091
    @carlolencionicarlo5091 5 лет назад

    Così mi piace ....straordinario, stupefacente ok.