I had a GENIUS idea for my Dream Camper Van Build!
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- Опубликовано: 7 сен 2024
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Nigel, have you ever used stick patterns? It will stop y9ou making these measuring mistakes. We used them all the time in boat building as there's nothing square or straight in a boat. Rip up scrap, thin wood (hardboard is great - just buy a sheet) into say 2 inch lengths. Then position a strip (of whatever length is suitable for the space) against your panel, wall, chair-back whatever and get another to attach to it at whatever angle follows your fitting position and HOT GLUE them together. Use smaller bits to brace tricky angles and just continue until you have built your template. The hot glue holds fast but comes apart easily and cleanly for you to re-use the strips again and again.
And built a straight-cut sled for the table saw.... and buy a good hand plane to cut those angles rather than use the table saw that you don't suggest using ....
That giant jellyfish you have in your garden is a bit menacing too.
Souns interesting-Do you have an example to show?
As a security feature on the other side of the sliding door (inside the cab) you could add a print of a photo of what appears to be an empty back of the van.
Try clamping your track saw track to your piece. You are moving the track and thus cuts aren’t straight 😊. Really enjoying the build!
I wouldn’t have wanted a partition wall in the first place, and a curtain would have provided the required privacy, but if I really needed a partition wall, I’d have put in a full size sliding or folding door. Internal easy access is very convenient, I think.
The amount of temperature control you lose by keeping it open is a huge trade off. Partitions can make up to a 30 degree difference between the cab and living area..
This gets better and better, loving the little glitches, they make me feel like there is hope after all.
You are doing really well with your van. I am a professional carpenter with cabinet making experience. I have been using track saws for almost 30 years although I use Festool. Makita has been trying to copy Festool's track saws to a large degree. A curved rather than straight cut typically happens for one of two reasons. Most common is the vibration of the saw motor makes it easy enough for the track to move sideways at one end, moving slightly accross the paneling you are cutting (very easy if there is dust or saw dust between the track and the panel). The saw blade is the pivot point and you end up with a curve by the time you get to the other end. To prevent this you place a special clamp under the track (which slips into the groove in the underside of the track) at each end, clamping the piece you are cutting to the track, which anchors the track so it cannot move at all and you get a straight cut every time. the piece you are cutting needs to either overhang your bench a little or be mounted above the bench on gluts) In practice I hold a short track very still when it is not a critical cut but clamp all long or critical cuts all the time. Second possible reason for a lesser curve is the adjustment of the saw onto the raised ridge on the track which the saw runs on. There is usually a plastic cam on the bottom of the saw to take up any slack between the saw base and the raised rib on the track. Adjust it until the saw runs smoothly (doesn't bind on the ridge but has no slack). Mind you one or two millimeters movement is all you should ever get because of that adjustment cam. But zero movement if it is adjusted correctly. In your case I think it was the first reason. Use your clamps or buy them if you do not already have them. Well done. You are actually doing a great job.
The photo is a great addition in the door. Seems to be coming together nicely - even if there are some moments of "What have I done . . . . .?!".
Love watching you build your dreams! If my husband wasn’t a woodworker/builder I wouldn’t have thought “how hard can it be” a thousand times, but I’ve learned from watching him that building things is a lot more difficult than you think! So much to consider 🤯😵💫 So I 👏🏻👏🏻👏🏻 your work, it’s looking 👌🏻
Track Saws only produce straight and square cuts IF the wood does not move during the cut. In one part of the video, the track was tipping at the end of the cut. I have seen some woodworkers clamp the track to the wood before starting the cut. Thanks for the videos.
I take as much time clamping my track saw down. I saw that flex as well. I also use a MFT table for accurate repeating cuts.
Don’t listen to the naysayers Nigel. Practice makes progress! I’ve enjoyed watching you keep a positive attitude through your learning travails!
Master photographer and a master craftsman. Well done Nigel. So enjoying this series.
You can't believe how glad I am seeing a professional like you struggle with a box as well. I build my own furniture and all - but had the greatest struggle fitting in a birds nesting box. Happens to all I guess.
Love your videos a lot. You are such a nice person to watch.
Fantastic job of the bulkhead Nigel. Love the picture idea as well.
I have to commend your script writer, they are a comedic genius 🤣. I'm actually loving this series
Loving these video's Nigel - a self-converted van is definitely on my to-do list & you are providing so many good ideas. Bookmarking all of them to come back to later. Roll on the next one.
A biscuit jointer would really make the boxes perfect.
It looks like you had some fun this episode, Nigel. Great door photo too!
Great to see the progress of your studio van! So exited. 🎉🎉
Track saws are good for breaking down sheet goods .2,4 x 1,2 m etc .
The Table saw is the best tool for forming repeatable accurate cuts for draws ,boxings ect
if your not comfortable with small cuts get yourself some mini cut jigs that fit into your table saw tracks to allow cuts down to the size of millimetres safely , and bow feather boards that allow you to free a hand and just make all cuts safer.
look up the extender fence also ,,, i have an idea you might like it.
good luck with the Van fit out , I'm watching to get my hopes up i can do it soon also.
GL Nigel
With track saws and long rails/ short pieces you need to use a packer the same thickness of the material you are cutting at the other end of the rail from where the materials being cut are. Otherwise as you have done here the rail will lift and move, the rails need full support along their length. Or buy some shorter rails for smaller pieces.
Also for the measurements on the boxes etc behind the seats, run a string line between the battens either end and measure to the string, you won't need to guess how much has to be taken off then.
I love this build !
It’s like watching a very slow train wreck, but the train always end up being fine.
Very relatable ! 😂😂
I love the picture on the window/door !
I hope you considered the movement of the cabin seats with your bulkhead, it doesn't look like you left much room to recline or adjust the seats.
Nigel, you are truly a master craftsman. The photo you selected is absolutely perfect. Well done!👏👍
Hi Nigel, the next time you stick carpet to something, you need to spray both sides (so far everything is correct) and then leave to dry for 10-15 minutes until both sides are dry and then stick them together. I hope that it will still stick to the back wall. It looks really cool! 17:41
Thank you for silencing the saw sounds. LOL. It’s the little things. Like making straight cuts. Incredible photo for the door. Very cool.
Sometimes it's helps if you mark your pieces of wood😂. Love you're videos , it's nice to see real life, where things also can go wrong. But in the end you are getting there.
This is great. Haven't laughed this much in a while. Fellow woodworker relating. Keep it up. Whoever is writing this needs a raise😂😂
Awesome work Nigel, one thing to watch for is the glue showing up further on in the image you stuck to the sliding door. I have had splash back issues with glue spots showing up before, hope you don't get this after all that work.
I'm loving the van build videos! Can't wait to see the finished product. It's never as easy as you think it will be.
You can get a square that clamps on to your track to stop it moving good look 😊
Amazing build, Nigel! You’re proving why I’m a 1-800 guy who can’t draw a straight line let alone a circle! Cheers!
I respect your bravery for doing the build yourself. I opted recently for a pre-built Winnebago Solis camper van because I don't have those skills! Looking forward to seeing it all finished.
Absolutely loving these van build videos. I’m having such a giggle. Can’t wait to see the final results 😂
This is the Z9 of home workshops. But you forgot to stop and have an apple. All your cuts would be perfect after that.
Your campervan is going to be so so amazing. Great idea of Ricks to do the photo for the door 😊
The final result looks great Nigel. I have found that if the circular saw blade is too deep it bows, so I stick to cutting one board at a time with a minimal depth of blade.
Nigel, I make patterns from cardboard for my projects before cutting . Perhaps you could have clamped the two together and used a belt sander or hand plane to straighten your not so straight piece. Greg
Another brilliant video Nigel and Rick, wonderful mix of laughs and learning. Great stuff!
The door with the photo looks fantastic! Well done, it's coming together!
Great patience (on your part!) and great result. The print on the door is stunning idea!
The photo door is exquisite .. great work you did.
Nigel, you are a TOOL! "That's not straight", I cut everything straight!! 😆
I've gotta say that partition image looks fantastic!! So nice! But to be honest I'm in the middle of building out my own camper van at the moment and the anxiety building up watching you navigate the same pitfalls that I'm struggling with myself is immense! Oh and you might want to wear eye protection when you are using the router it is terrible for kicking out shrapnel! 😆
I think maybe your track has moved slight, possibly due to the way you push the saw along the track.
Try and put a vent in between the cab and rear area for the hot days to help the air con circulate into the rear.
Hi Nigel, before it is perfect.......... Great ideo, that wall with the foto on the secret door. Makes it even more mysterous. Must be a pleasure for you to realise your idea's. Though the build seems a bit incremental in being invented. But I like that. It is spatioal problem solving of the highest category. Best regards, Bert.
I have found in the past that I have been able to make slightly curved cuts with my rail saw - all I put it down to was the rail slipping ever so slightly as I cut. Very frustrating
I have been using my prints on the side of caravans for ages ...tip save as tiff file or use lightroom enhanced feature ..great job
Awesome! Worth the work!
Its a good thing you dont have to build a series of campervans Nigel, would take some time😊 but as always really fun to watch and see the progress!
Write on the pieces what they are.
It wasn't just me thinking... "Mate. Just pick up a pencil and mark the panels".
Instead of using spray adhesive on two pieces of painters tape, double sided carpet tape works quite well for your temporary router fences.
Are you lining the tripod cubbyhole with carpet hammocks to stop them rattling around?
Be careful having the van parked behind the table saw.... If you have a kick back it could throw a piece of wood that way.
You'll curse only having limited access front to back, full height door would have been so useful,
Brilliant Nigel.
Looking Brilliant mate.
We used to get a warped blade on our sliding table saw quite often when I used to make oak fire place surrounds for a company in Bristol.🤔We made hundreds I still can’t measure…
How do you retrieve something like keys or sunglasses that you or the passenger will inevitably drop between or behind the seats?
Love the video AND the comments (even the overly critical ones). Quite an impressive collection of (mainly Makita) tools. Did you purchase just for this project? Cheers.
Hey bud. You may want to secure your pieces before making the cut. I suspect your bits are sliding around
I wish you could put out daily van build videos. They are awesome 🛣
Another entertaining video Nigel.
I think that you need to slow down and take more time to get it right first time lol.
What you have done in the bulkhead area is brilliant.
I love the image in the door frame.
Look forward to the next one.
Have to say, it looks good. Worth all the slip ups…. It’s how we learn I think 😅😅
Looks like you’re having fun in this build, despite the measuring challenges :-)
Have you considered what the final laden weight is going to be?
Yep - I have a spreadsheet
You’re never “stuck” in Iceland! … you were blessed with two extra days lol
Looks fab, I cant even cut a piece of cheese straight. Is everything going to be made of wood? I'm no expert but by the time you put everything in how much weight is going to be in the back of your van?
I'm glad your a good photographer. As a joiner........
you're doing a real good job!
have you decided a name for the van yet?
It gets easier if you do it my way: Measure once. Cut twice. Throw it away.
Looking amazing. How does all this impact on the van weight out of interest?
Nigel I love your photograph and think you are a fine teacher. Not so into the van stuff. Cheers!
You may want contact Simon and Gemma from Ship Happens you tube. They are restoring an old boat on the River Dee which is close to you. In their prior life they did van conversions for a living and I am sure they are full of good advice. Good luck.
I saw a camper where the bed was strapped up against the inside of the roof ... just using 4 straps to lower it and there's the bed`!
Nice board, it's going to be solid, but the final weight?
@ 23" Router - no safety glasses...... Doh !
Your problem is your not applying even pressure as pushing the piece through the table saw. There are to block handles you can get that are better than the push sticks
Looks great 👍🙂
Brilliant!
When making a temporary template for the router stick it down with double sided tape.
Nigel, will you line the cubby with foam or something to prevent the tripods from rattling around and driving you crazy? Also, Mr Photographer, safety glasses must be worn when using power tools. Please.
Mark up your pieces, left, right back etc and an arrow facing the front. Save you forgetting what piece is what.
the combination square you are using could be a source of your errors (mine are!), also is the factory edge on the plywood square?
If the scrap piles grow bigger with each episode, progress is being made.
Nigel, why don’t you mark the panels with a pencil, as to how they fit, then you won’t make mistakes! And you won’t pick up the wrong piece! I thought my hubby was bad, but at 90, he’s quicker than you!
😂
they board, want to say ply but im not sure it is ? can you tell us what sheet material your using please
How much did it cost for the acrylic print?
Nice job.
This was painful to watch 😂
Hurts my brain every video 🤦♂️
I know it will be ….. and I haven’t watched yet. Gotta say that I enjoy every vid though🤷♂️🤣👍
Has me flinching every time. That’s said well done Nigel for trying and sharing the mistakes but please emphasise that people shouldn’t copy you, especially when it comes to power tools.
Wow I definitely think you need to stick to taking photographs and get a pro in to fix up the van , this is sooooo painful….😂
@@davidwalker2402 - In Nigel’s defence, my photography is a bit like the van build. I often cut too much off one side 🤣
Not wanting to insult, but with all the nice Makita tools, I was beginning to mutter, ‘all the gear, no idea’. Luckily he knows his was around a Z8 😉
He’s ballsy to publish these videos with warts n’ all 👍🏻
I cringe inside as you use the saw and router on that foam core - and don't were a dust mask. Yikes! I think you wear ear plugs, I'm very keen on 3M ear muffs but some of my quieter tools I use silicon ear plugs that I use when riding the bike.
As stated below - hot glue is your friend. :^) Using sticks to mark up cut lengths as they are dimensionless.
Down the road; consider cutting out the foam core on the edges where you need to bond/attach other sheets and replace with a wood strip. That way you have a very robust wood to wood joint. Gluing to foam is going to have a poor strength.
I hear you on the dang "square" cuts. Happens mainly when I try to use a track saw and MFT table. I usually throw my hands up and use the tablesaw. I have better skills with it. Tracksaws need their own skill set and the learning curve ain't obvious.
Nigel's cuts are as straight as I am.
The best comedy show on YT
Appropriate t-shirt tbf
Hope you’re using high temp carpet adhesive , otherwise carpet may become unstuck over time !
Can you still move the front seats back? In case a taller driver has to drive?
Yep
Make some templates from cardboard first before you cut the wood, save time an materials
Hilarious build videos but I can’t understand why you’re not wearing safety goggles?!? (Edit - until 25 mins in…)
RICK had this idea. You could have mentioned this in the title 🙄
You are being way too precise... use a chain saw and lots of glue and all will be fine!! After all we build houses in Ontario that way!!! Lol. Love watching this build. But please don't give up photography!
Plan ahea
Why you didn't get carpenters protractor is beyond me...