The Most Efficient Rocket Engine - The RL10 Expander Cycle Engine
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- Опубликовано: 27 авг 2024
- The new(ish) camera on the Delta IV showed the deployment of the RL-10B Nozzle extension so I thought I'd talk about this workhorse upper stage engine.
Lots more info on the evolution can be found on this page:
www.b14643.de/S...
Those are not icicles, they are part of an ice based nozzle extension 3D printed of the fly.
:D
*on the fly
Bravo
That ice is freaky, being mere centimeters away from thousands of degrees.
But it is the main product of that reaction, which heats it all up to thousands of degrees is water! And it cools down by expansion! Thermodynamics!
Can anyone explain more in depth what causes the exhaust to get so cold there?
@@Lhunath the nozzle is cooled by liquid hydrogen
@@Lhunath Just like Scott explains: that version of the RL-10 has an actively cooled nozzle, and they do that by pumping the fuel an oxidizer, which are at something like -250 degrees Celcius, so the outer wall is really cold, while the inner wall is nice and warm. Space Shuttle used the same system.
If obviously there is no heat being put out from the engine does that mean that standing right next to the nozzle would be possible? Or going even further, would there actually be a chilling effect outside of the nozzle?
No matter how many times I see it, watching the thin blue line fading into the deep black is always fascinating.
Oh hoo
Agreed :)
At about the 1.00 mark, you can see the rocket exhaust trail back down to the lower atmosphere. I love this ; it gives perspective to the ascent!
Smiles
I just wanted to say Scott....I had ZERO interest in space about three years ago. However, I did like RUclips. I stumbled across one of your videos (I do not remember which one) and it started. Between you and Tim Dodd, it has lit a fire underneath me. I read and watch anything I can to learn. I often wonder what would have become of me as a high school student had I known I had such an passion for all things space? At thirty one years old, I feel my only option is to pass it to my son. Who, as of now, has no interest in anything but Fortnite. But that might change as he gets older. I just wanted to say thank you for all you do. You really do affect people in a positive way!
Same thing but the big question do you play KSP
And your son would love playing it to
@@eannamcnamara9338 kerbal space program: *_BATTLE ROYALE_*
@@cheesegrease8247nasa begins default dancing on the constellation program it just killed (I don't play fortnite but I know the memes)
Same here dude 🤟👌
Someone should make a compilation of scott saying "Ohmeeeg-Aaaah".
Icicles on a rocket nozzle? Mind boggled!
nICE
(*_,* )
Loved that "omegA" pronunciation.
"Oh Meg AAAAAAAH."
Yeah, what was that about? I chucked out loud at work at that point in the video :D
Love from Tanzania, I just love how on the outside is freezing cold and on the inside its blazing hot..... Amazing... Thumbs up great video.
It's a good thing Aerojet Rocketdyne started work on bringing down the cost of RL-10, as that's probably the only thing preventing them from being obliterated by Blue Origin.
Well my money would still go behind the 60 some odd years AR/P&W has on the RL-10. Approximately 475+ missions with a success rate in which you can count the failures on one hand.
@@afterburner119 Which is useless if nobody wants to buy them.
There’s no way that ULA is letting go of the RL-10
They like it too much
Also SpaceX is better.
My grandfather Wesley Kuhrt was responsible for the overall design of the RL10 and was gifted the patent for the the RL-10 rocket at P&W. He came up with the original idea for changing the expander cycle and was a genius with regard to liquid hydrogen. My family used to tell a story about when he was 13 he accidenelt exploded a test tube with hydrogen in his basement and had glass imbedded in his chest. I have the original pump expander design patent plaques gifted in his name. He lead the research department for many years and ended as Executive Vice President of United Technologies in the 1980’s.
Impressive guy!
For me the RL-10 is probably the most iconic hydrolox rocket engine :)
Naw...the RL-25. Bigger, dramatically displayed on the Shuttle for decades, reusable, etc etc.
The Shuttle engines were RS-25, not RL-25.
J-2 son
RD-0120 or bust
@@rlstnnl1740 Um, no, that's just the _best_ hydrolox engine. Not really the most iconic. :P
Could an extending nozzle be used for an any altitude engine? As the pressure decreases, the nozzle extends more.
The nozzle has to lock into place, otherwise there will be severe blow-back.
Far better would be to use an Aerospike Engine. The reason for the nozzle extension is to reduce the overall size of the engine, so the interstage structure can be shorter.
Too bad nobody's willing to try aerospikes.
its always a payoff between optimizing for a altitude and performance/weigth. a any altitude engine might not be ideal.
Robert Miller loads of people are willing to try aerospikes, but it turns out they’re just very hard - beyond what normal rockets are.
I worked on this rocket engine in 1962-1963 at Pratt & Whitney Aircraft Company in West Palm Beach, Florida. Yes, an excellent engine that is still in use today.
@Scott I just wanted to say thanks for keeping your intro short. I love that you get to the meat of the video in ~6 seconds.
I interned with Rocketdyne and my grandpa retired from there so it’s always great to see you talking about them and their engines :)
I got to see this from 7 miles away. I loved the sound of this massive rocket.
The RL-10 was designed by Pratt & Whitney, the same engine company responsible for the R-1830 engine used on the DC-3/C47 and many other iconic airplanes, the R-2800 that in effect became the war-winning radial engine equivalent of the British Merlin V-12, and the reliable R-4360 workhorse of post-war heavy hauling. Quite a legacy for a machine shop.
The "Screws" are worm gears that are used on the extensions. Worm gear rods are stationary and worm gear drives are the square blocks you see in the video.
Historically I think a lot of rocketry was hidden from cameras for the general public. Everyone had their secrets. A lot of them still do. Blue Origins comes to mind as one.
I have to credit SpaceX for raising the public's interest in space again. Their broadcast coverage
of their success and failures. Has been enlightening for all of us space junkies. Every launch and recovery has been a sales pitch for the company giving them worldwide recognition. Using that business model has been pretty successful.
I do wish they would get better at their drone ship landing videos. A couple of drones with transmitters chaining the transmission signal might help for better video.
By the way do you have any idea what those fairing half's weigh? Was wondering if a helicopter might be useful. Put the copter on whatever drone ship is waiting for the Falcon 9. When the fairing's eject copter takes off catch the fairing drop it on net on the west coast.
That was longer than expected.
The droneships lose the uplink to the satellite (and I doubt they'll spend the money to try and correct that) but spacex still gets the footage. It's only the stream that doesn't.
@@TheEvilmooseofdoom lose*
@@Anvilshock Got it. Thanks.
I was there!!! Saw the NROL launch, my first launch ever. It was incredible and just left me in awe at the power of our machines
As always, great video. Just a tiny correction: the C-C composite nozzle extension of the RL-10 is not ablatively cooled, it's radiatively (and sometimes film) cooled. You are probably mistaking it with the carbon composite extension of the other delta engine, the RS-68
The RL-10 was also used in the DC-X SSTO demonstrator project, in part due to its ability to throttle/restart.
Wonder of that's when they developed the extendable nozzle. SSTO engines operating from sea level to space would really need that benefit, in spades.
I also live in Norcal and took the wife and son to SoCal to watch the launch outside of Vandenburg! It was a beautiful launch!
RL-10 was originally built and tested with the H-1, Redstone, F-1 turbopumps etc. at the now closed North American Aviation Propulsion Division/ Rocketdyne/ Air Force Plant 65 in my home town of Neosho, MO.
I remember exploring around the bases of the test stands as a Boy Scout when I was about 10-12 (1992-94). That is some fairly obscure space history!
this was probably the coolest(no pun) videos I have seen of close up H-O engines firing. Thanks.
Thanks for this video last week. You answered my exact question I had for Tim Dodd just before the launch. I could not recall ever seeing the deployment of the nozzle before but knew it existed...awesome video. Thanks.
ALMOST 500 LIKES AND NO DISLIKES! No one produces content of this depth can quality! Thanks for all you do Scott!
That last bit about the icicles was mind bending!! Thanks for posting
Amazing, ice on a rocket engine exhaust bell. Thanks Scott!
It really is remarkable how we can have fire and ice co-existing.
hey Scott, thanks for keeping it up.
I just went through 3 booksotres and look for Ignition by John D Clark, no chance as it seems to be not that common, but I ordered it and will pick it up soon.
For the next few months I made two of my school project about rockets. You and your videos have been a great motivation to do so. The first one is a chemistry talk and experiment I want to present on rocket fuels. I chose to do a liquid hypergolic reaction on the basis of the book and the video by NileRed - if I somehow can get my teacher to allow it. The other is a really scaled up version of the history of rockets for history class. It is supposed to talk about the cold war and how nuclear bombs(thanks for your video series on this as well), missles(not rockets sadly) and information technologies(spy satellites) have dictated this period. My version tells this story by showing 3D models in 1:82 scale I print of soviet and american rockets and telling all the funny tales and twists to show my class a picture of how interesting space exploration can be. I use your videos and those of others like Curios Droid as references alongside wikipedia lists and some official archive material for the Kennedy speech etc.
thank you!
I got it a few days ago from Amazon. It took almost 2 weeks to get here. Edit: Do get the physical version. The pages aren't as intoxicatingly odoriferous as other books but nothing beats a copy you can hold.
Hey, don’t mind me. Just dropping by to let you know that the thumbnail looks just like an album cover for an indie rock band and I totally dig it.
Scott - your outro music always gave a sense of satisfaction that the new music lacks.
Really neat engineering, thanks.
Scott, I've been reading the book "Ignition!" that you recommended. It's a VERY good read for those that have a modest 'chem-thumb'. Those propulsion chemists have a neat job.
I once read that during a ground test of an RL-10 engine the nozzle extension was inadvertently lowered after the engine had already begun firing. Apparently it chugged on through the transition as if nothing was wrong. There was some talk of in-flight nozzle extension deployment as a way to boost first stage performance on future rockets but I don't think it was developed far enough to be tested.
That nozzle extension is pure genius!
It is amazing to see those icicles on the nozzle!
I wondered why they were going for a new, heavier, slightly lower performance version of the old workhorse, I figured the new engine must be significantly cheaper to build.
Then Scott pointed out the RL 10 is already the most efficient chemical rocket engine, so I suppose it can afford to lose a couple of ISP here or therel
I'd love to hear you talk about the venerable AJ-10 that seems to be on every rocket mankind has ever built (vanguard, thor, delta, apollo, space shuttle, titan, and atlas.)
The expander cycle is the right choice for lunar landers -- well within the square-cube limit, low stress on the turbine, very high ISP -- and with 3D printing simplifying the construction and likely improving the reliability it just makes more sense than any other engine cycle for reusable landers on the Moon.
Always good to see another video. Outro music?
Computer music All Stars
^^^
"May the chords be with you"
A terrible outro music that needs to be removed
@@_Andrew2002 fuck off
I miss the old music after "fly safe".
There's an RL-10B-2 as part of a Delta III upper stage and fairing that's on display next to the 5 in Santa Ana that I drive past every day.
That's a pretty COOL rocket motor design...
I never knew a nozzle extension existed, I thought the vaccuum nozzle on the engine itself would be the final solution!!
Thank you for this vid, Scott...it expands on what you mentioned on Twitter.
Scott, rocket-cam on NASA EFT-1, December 5, 2014
Those ball screws seem a slightly excessive solution for a single use actuator. Also, those icicles are mind blowing.
I had never seen that ice formation before. That is nuts. My brain understands why it happens, but that sure isn't something I would ever have thought of.
5:00 I was wondering how specific impulse could be measured in seconds. I mean, it's the time for what exactly? So I looked it up and decided to share. As far as I can tell, if you were to let the propellant free fall in a vacuum under earth gravity for that amount of time, then it reaches some speed, and that's the exhaust speed we're talking about. Of course, this is useful because the momentum of the propellant gets transferred (negatively) to the rocket.
The other way to think about it is if you multiply the acceleration of earth’s gravity by the specific impulse in seconds you get velocity. And this works regardless of whether you use meters per second of feet per second.
specific impulse = (impulse per unit weight-on-Earth of propellant) Calculated via -> Thrust (mass*distance/seconds^2)= gravity(distance/second^2) * ISP(seconds) * Fuel consumption rate (mass/second). Thus Isp in seconds = the number of seconds a rocket engine can generate thrust from a weight of fuel equal to the thrust of the engine.
the con trail reminds me of an umbilical cord.
thanks rocketcam...i will never look at one of these in quite the same way again! :-)
Awesome info Scott!
Subbing to you is like literally signing up for a channel that reports rocket/space news. And the best part? It's free!!
Someone did once say the best things in life are free :)
Love the videos on rocket engines, keep em coming!
Excellent video
I like ULAs self immolation method of getting to space.
Maybe a detailed video on rocket engineering cameras perhaps? I would love to see those explained in great detail by you.
I must say that without the RL-10 variants, KSP with Realism Overhaul would be much more complicated in terms of 2nd stage design.
That is wild to see ice on a rocket engine like that.
Love the ice... looks unreal
Rocket engine icicles are awesome!
Thanks Scott, Great content!
Did the delta IV from Orion EFT-1 not carry a rocket cam?
Wow ! Sooo crazy to see it ! Ice forming on a rocket booster bell !
This video is outstanding interesting !
Thank you very much ! and the mün is bloody exciting love
I want to know how an extendable nozzle could work for the Raptor on the BFR. In particular, it could be used in a retracted state for an atmospheric (much smaller) nozzle. Plus, the LCH4 fuel means that the regenerative cooling wouldn’t be as necessary due to the lower temperatures.
Wow, just wow.
Hey Scott! I would really love to see a video about how rocket engines are vacuum tested on the ground. Can they test upper stage solid boosters in a vacuum at sea level? What type of equipment is used to sustain a vacuum for testing? Anyway! Great vid!
Been waiting for this.
The thumbnail looks like an unmasked dalek.
It's a very small motor too, the power head will fit on a desk.
There is a lot of information into the video, though no mention of the fact that the RL10 was designed to be man rated, but only used on Saturn 1 for Apollo boiler-plate test launches. The initial Saturn-IV proposal would have used 6 RL10 engines, but the revised S-IVB design used a single J-2 engine. The RL10 engine never made it into the final Apollo moon landing designs, though it did inspire the development of the J-2 and F-1 engines.
There isn't much in common between the RL-10, J-2 and F-1 other than when they were developed.
I have a question that is bothering me that I know you can answer. As an A&P mechanic I understand the theory of the fuel control, throttling, and the Brayton cycle of a jet engine. My question is this: 1.what is the stoichiometric of a rocket engine, 2. how do you throttle a liquid rocket engine, it has no carb or fuel injectors, 3. how do you start engines with no ignitor/spark device, 3. Is it a self sustaining cycle? (i.e. jet engine)? TX! I will be waiting for your answer!
valves upstream from the turbo-pumps. throttled turbo pumps = variable fuel/oxidizer flow to the thrust chamber = throttled thrust...
Im Scott Manley, expand safe!
I want to stick something into that exhaust stream.
Thanks for sharing this😀👍
Looks like something between a dalek and a steampunk petticoat.
Thank you for the video. Scott, quick question for you, if you have a second. Do you still play Eve Online? I know you were active at one point just curious if you still are.
That's a beast of a rocket
Another winner video
Hey Scott, idea for a show: the old Russian NK-33 (?) engine; revolutionary closed system, much better performance, had a bad run with the N-1, put in storage, rediscovered by the West as "sliced bread 2.0", cleaned up, renamed AJ-26, had a bad run with Antares, and now what? Was it finally tossed as a concept, or are there versions still kicking around? What's your take on that evolutionary line of engine design?
That thumbnail looks like some kind of haute couture ball gown
Now ask girls to coseplay as RL10 exhausts !
4:55 the stats seem to be in favor of the A-4-2 and B-2, unless the C-1 is cheaper or more reliable, but that's not in the stats..
I grew up in California, and I can tell, that is no California accent you sport there, Scott.
It's not.
Great video!
So, the second stage engine don't fire before the nozzle is fully extended, that has to cost a bit of performance (like not firing it right away after stage sep.). I'm sure the overall benefit must make it worth it but just thinking.
Great vid
Ice forming on the edge of an engine bell.. ya I remember that video, pretty crazy, and cool, (sorry). Also, wasn't it you that talked about the very severe thermal gradients in engine bell structures, and the engineering challenges involved? Having ice form on the edge of the bell , maybe not such a big deal. What are the chances of ice forming up inside under certain conditions? If it does, might pose a bit of a concern with smooth flow? I know the engineers included a way to control the cooling on the RS-25 bells for the shuttle, based on the throttle setting. Maybe something similar? Regards!
Dear Scott, i have one question regarding the Atlas HLV and Delta 4 Heavy. Wouldn't it be more useful to combine one delta central stage with two Atlas booster stage. This would combine the higher thrust of the Atlas at the start with the higher specific impulse of the Delta later in flight.
Anyone know what RL might stand for?
this is cool
3:10 The RL10 looks like a dalek in this picture.
What would be the specific impulse for an RL10 and its tidy expander cycle switched over to the unholy mixture of liquid fluorine and liquid hydrogen?
From the thumbnail it looked like you were talking about Daleks!
Question:
On the animation shown by ULA, you can see the engine of the main booster stage is without it's white fairing when it shows stage seperation. Does this jettison somewhere in flight?
evening from uk Scott
I thought they had added more pre-launch hydrogen burn off capability to reduce the size of the flame that turns the orange covering black on launch. But this one looked like the old style. Or was that planned for later? Just wondering if they had tried to add the flame reduction system and that had affected the previous launch attempt and so they removed it.
Lovely fireball
Why does there appear to be a bunch of frames missing from the footage at the point of booster separation? It doesn't appear to be a signal issue as the cut is very clean when you look at it frame by frame
There are dropped frames in several spots not just there.
Fun facts:
RL-10C-1 -> Atlas
RL-10C-2 -> Delta IV
RL-10C-3 -> SLS
RL-10C-5 -> Omega
RL-10C-X -> 3d printed
Can it gimbal with that extension?