Failure Mode and Effect Analysis (FMEA) | Quality Control Tools | Lean Six Sigma Tools
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- Опубликовано: 22 май 2024
- Failure Mode and Effect Analysis (FMEA) | Quality Control Tools | Lean Six Sigma Tools | Risk Analysis Tools | Total Quality Management
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CHAPTERS:
0:00 Introduction
0:37 What is an FMEA?
1:42 "Failure mode", "Cause" and "Effect"
2:46 Types of FMEA
3:44 Stages of FMEA documentation
5:22 FMEA Document
9:28 Ranking the severity of the failure
10:34 Ranking the occurrence of the failure
11:43 Ranking the detection ability of the failure
12:39 FMEA Example
#fmea #riskmanagement #qualitymanagement #quality #leansixsigma #projectmanagement
#riskanalysis #failure #failuremode #effect #analysis
FAILURE MODE AND EFFECT ANALYSIS (FMEA)
Failure Mode and Effect Analysis (FMEA) is an analytical technique (a paper test) that combines the technology and experience of people in identifying foreseeable failure modes of a product or process and planning for its elimination. FMEA is a "before-the-event" action requiring a team effort to easily and inexpensively alleviate changes in design and production.
FMEA is used for risk management under lean six sigma, project management, total quality management, production planning and control, service quality, and financial planning in the automobile industry, aviation industry, banking, hotel, and many more areas where the risk is very high.
OBJECTIVES OF FMEA
• Recognize and evaluate the potential failure of a product or process and its effects.
• Identify actions that could eliminate or reduce the chance of potential failures.
• Document the process.
TYPES OF FMEA
There are several types of FMEA: design FMEA, process FMEA, equipment FMEA, maintenance FMEA, concept FMEA, service FMEA, system FMEA, environmental FMEA, and others.
However, for all intents and purposes, all can be broadly categorized under either design FMEA or process FMEA. For instance, equipment, service, and environmental FMEA are just slightly modified versions of the process FMEA, and system FMEA is a combination of design and process FMEA.
DESIGN FMEA
Design FMEA aids in the design process by identifying known and foreseeable failure modes and then ranking failures according to their relative impact on the product.
PROCESS FMEA
Process FMEA is used to identify potential process failure modes by ranking failures and helping to establish priorities according to the relative impact on the internal or external customer.
STAGES OF FMEA
There are four stages of FMEA
1) Specifying Possibilities
a. Functions
b. Possible Failure Modes
c. Root Causes
d. Effects
e. Detection/Prevention
2) Quantifying Risk
a. Probability of Cause
b. Severity of Effect
c. Effectiveness of Control to Prevent Cause
d. Risk Priority Number
3) Correcting High-Risk Causes
a. Prioritizing Work
b. Detailing Action
c. Assigning Action Responsibility
d. Check Points on Completion
4) Re-evaluation of Risk
a. Recalculation of Risk Priority Number
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Good information abt fmea, useful video thanks.
Thanks and welcome
Nice video & your technic for teaching is great sir. Thank you so much
Your welcome, and thanks for the appreciation.
super sir, very informative with examples
Thanks and welcome
Very nice information brother
Thanks a lot for such information
Welcome
Simple nice explained
Welcome
thank you for the video.. sir, u explained very well
Pleasure, ur welcome
nice explanations
Welcome 🌹
Very nice.. FMEA was not clear for me but you have explained very nicely .. thanks a lot.
Welcome🎉🎉
I enjoyed a lot ur video.its very helpfull........thanks......
Welcome
Good video, was easy to understand, even though I am new to PM. Thanks for sharing this.
Welcome🎉
Very good techniques
Thanks and welcome🎉
Thank you very much (From Afghanistan)
Welcome🎉
Nice sir
Welcome🎉
I am from automotive industry, however I was still able to easily connect with the example you chose.
Loved the way contents were organised and delivery of the same.
Please keep posting such generic videos.
Question : Do you have any videos on FTA (Fault Tree Analysis) ?
Thanks , will make a video on FTA soon
See my videos. Your opinion will be very helpful for me.
Ok
Thanks bro
welcome keep watching
Thank you sir for uploading the video. In the video at last RPN value was reduced value, in that how can we select manually S O D factors? Just prior to selection of S O D factors in second time you have mentioned the remedial action to improve. Action not at implemented, if suppose implemented again we need to conduct the re-examination. I didn't get clarity.
Once you have calculated the RPN value, you need to prepare a corrective or preventive action plan, after implementation of the corrective and preventive action you need to again check whether the RPN is reduced or not. What remains for the clarification?
It is very easy to understand when compare with reading docs. Thanks you so much. Could you please make video to present about FMEDA for VLSI ?
Will try
Thank you for this video. Do you have any presentation for Asset Risk Ranking?
No, sorry
Really good. 4th edition when u make a vedio sir?
Very soon
Very nice explanation. But if you could zoom into sections you are referring to at different times, it would help.
Thanks for sharing ur suggestions
can AIAG sev,occ,det rating guidlines can be used for HR,PURCHASE AND STORE IF not then what to do
Take the example of Absenteeism in HR function, prepare the severity, occurrence, and detection table for the HR functions related to the absenteeism, find the severity of absence of the person, occurrence ( how often it is happening or what is the cause of absenteeism) and detection ( what are the current control for the absenteeism). Calculate the RPN value for absenteeism, take necessary corrective action and find the new value of RPN. Check whether it reduced substantially? Severity may vary according to the department.
DOES WE HAVE TO MAKE SEPARATE TABLE FOR EACH FUNCTION , IS THERE ANY TABLE WHICH CAN BE USED FOR ALL FUNCTION
For severity, occurrence, and detection, there is the requirement of a separate table for each, but according to function it depends upon the severity of the functional loss in the process due to any kind of failure
Please make a video on control plan
Content is under preparation
Sir, What is the acceptance value ( In-between failure mode and Action taken ) of RPN OR Through hold RPM -? Can you pls confirm.
Watch this video on fmea in hindi ruclips.net/video/OUKIZng1U2g/видео.html
what are mandatory input documents for process FMEA??
Design or process diagram, severity ranking table, occurrence ranking table, detection ranking table, cause and effect diagram, test methods, CAPA
Is there any method to identify failure except fmea???
You may use corrective action, fault tree analysis, but fmra is good one.
Where is the example of equipment FMEA?
Sir please provide full lecture of FMEA and ppap
Under production, keep watching
As per standard RPN values in between or acceptance value of RPN
👍
Hii
Sir can u pls explain the potential failure for lathe machine? CNC and drilling machine
You need to discuss the operation of that machine
@@ShakehandwithLife means can u pls explain
Process of drilling of die
Sir can u share a ppt
Am I not wrong 3 types of FMEA
01) system FMEA
02) Design FMEA
03) Process FMEA
Of course u r right, system FMEA study the failure of a process under the multiple process in a system
how to decide S,O,D values after recommending actions
Same way you can calculate the S, O, D values based on the table you prepared for the severity, occurrence, and detection of a failure,
See my videos u will get correct answer
do u have any institute where u teach quality documentation ???
Providing in-house at company sites and open house training when scheduled u may check www.shakehandwithlife.in
sir everything is good but why didn't your fill class column
Classification depends upon the product.
sir is it necessary that recalculation of RPN should be under 100?
Not necessary but try to reduce as much as possible
Update six sigma green, block,yellow,blue belt video
Sure, will do. Thanks for your valuable suggestion
Vell explained
Welcome
more than add ..... more than 10 add *****of
🤔
Hết hồn với bọn Ấn độ nói tiếng anh
Please write in English
bad pronouncing
Ok