That initial process,is called the digester,as it takes the raw pulp,and reduces it to a liquid![The same type process is used for regular paper production] The draining of water,and strangely the heating process,is also followed in Lithograph printing,and in newspaper production! Parallel operations,and each sort of plays follow the leader! Anyway,an interesting manufacturering technique! For reference,see the book,"The Way Things Work",which goes into sundry manufacturers of all kinds of materials,which are taken for granted! Thank you 😇 😊!
A miracle happens when the slurry turns into a fibrous sheet that you can pull through machinery. At 6:51 you see the separation of the "chip board" sheet as the first indication of viable and separate paper. If you could keep the feeding end of the trash cardboard full, you could feasibly create one very long sheet of paper that could be many miles long.
@@skillspanda2.0 Still, quite in depth. It's amazing how many rollers and how much calendaring there is of the paper I'll never get over that! Fascinating industry. Thanks Skills.
Kevin… I worked 32 years at Great Northern Paper Company in East Millinocket, Maine. We had 6 paper machines and a recycle plant on site. We produced newsprint, catalog and others grades of paper.
Looks very intricate. Someone designed that process an it was fabricated by someone, an installed by someone an its used in the process for the material. Very skillful people around!
@@kevindunlap5525 no that dried pulp is like gasoline, and it only takes a couple hour shut down for it to dry out and be set on fire by a spark. i have seen this happen around 10 times in 15 years it usually demos the entire multi million dollar paper machine
I love that you are recycling paper and cardboard to make fresh cardboard. I’m in Scotland and have a recycling paper plant near me 😊 Thank you for sharing how it’s all done
Работаю в такой индустрии,оператором,мы используем оборотную воду ничего не сливается не в реки не в водоёмы!Правда объёмы очень большие 60тонн за смену!
Ну просто молодцы! Из такого мусора делать конфетки , 💋почему каждой стране хотя бы по одному такому заводу не иметь, сколько деревьев можно было сэкономить. 👍👍👍
Заводы имеются, но мусора на порядки больше, чем они могут переработать. Да ещё и бумага которая выходит очень низкого качества, хорошую бумагу можно получать только из хорошей древесины
GOOD HEAVENS! It looks like something off of Mad Max. That would be a terrible place to work for someone with OCD. It was tough for me to watch. I want to go there with a scraper and a brush and start at one end to clean everything!
My respected friend. It's not as bad as it looks, in fact the plant has been running continuously for 30 years. And it looks that way because of the cardboard and the water.
@skillspanda2.0 no disrespect my friend but it looks that way because no one cleans it. This is years of accumulation, not just from a few days processing. These machines havent been properly cleaned and maintained for decades.
I used to deliver truckloads of baled waste paper to the Smurfit Kappa cardboard plant in Forney, TX, on a regular basis. It looks a lot like the facility in this video, and it does essentially the same thing.
amazed how these workers have to work in such conditions. safety and order and cleanliness in this factory, the humidity, personal protective equipment are not an issue here. bad situation 😫
@@donraptor6156 Noise, dust, water... And in that water all the glues, inks, waterproofing and so on from the original cardboard boxes. Perhaps you skipped the start?
You did not understand anything! He is the "guru" of the entire installation. He prays day and night that none of the 7,634 drum bearings will seize. If a bearing seizes, he is moved to sweep the floor and another guru comes in his place 🤣🤣🤣🤣🤣
I did not know that this plant was built at the same time with the Pyramids. Old technology is gold technology. Please clean the factory once a month. Regards.
As I watched that I was thinking about the initial cost of building the machinery, maintenance needed to keep it going, the numerous electric motors and the cost of running them. It's amazing that cardboard isn't a lot more expensive.. Great video!
To the person reading this comment, it's okay, it's okay to feel lonely sometimes, if you're going through tough times, keep pushing through, but never give up, I wish you success. success in health, love and happiness!
Thank you for an informative video. It would have been even more informative if you had said: -how does the plastic get filtered? -where was this filmed?
Всё грязное производство проводится в не очень богатых странах,и люди ради денег готовы работать на таких производствах, процесс трудоёмкий и очень грязно.Спасибо этим людям!
А в этом весь цинизм западных стран, они там за экологию борются, придумали какой то углеродный след. Только все как вы и сказали, для них, производится в других странах. И типа если они у себя будут соблюдать экологию то у них будет чисто? К сожалению это так не работает. Это не разные планеты, а одна. И если где то грязно то плохо будет всем.
Нет ни какого цинизма западных стран. Китай - страна ширпотреба , страна где не было пенсий , страна где было запрещено иметь "лишнего" ребенка. Сейчас превращается в "жирную" капстрану. И вы россияне которые 30 лет назад ржали над китайскими босоножками и очками. Сейчас им зад лижете. Их такими сделал Запад. Не вы со своими "скрепами".
Sou eletricista em instalações elétricas comandos elétricos e técnico em eletrodomésticos. Vendo o trabalho de vocês posso garantir q a qualidade destes ventiladores está aprovado 👍 🇧🇷🇧🇷
Sorry but in this video you omitted the passage from when we have the raw material mixed to water, to when and how the new cardboard begins to form. You passed directly to this.
Obviously this mill isn’t in the U.S, but in the states there are a lot more safety measures like at 9:40 when he feeds the sheet into the press we don’t do that with our bare hands that’s a good way to loose the hand and arm. And the state of those dryer cans looks like they haven’t ever been cleaned ever which should get done one a week or at least whenever you shut down,and inspected by an outside company at least once a year for cracks and the like. Those cans have a bunch of steam in them and will explode of not taken care of. But yeah this video is a good example of how it’s made. It’s dirty, wet and hot as hell in there, but pays a good wage at least in the states.
even in the USA...corroboard is hardly ever made at the "cardboard" plant...the craft paper rolls are usually sent to another manufacturer and corroboard is made from that...a rather boring process involving a machine line that can fit in a school gymnasium.
Are the final bundles sent to another factory to make actual cardboard for boxes? Those bundles appear to be just heavy paper that is not strong enough to hold heavy items.
@@Denis_Ka в ссср так и делали. Даже анекдот был: Встречаются директора двух мясокомбинатов, один спрашивает у коллеги: - Послушай, почему твою колбасу покупают, а мою нет? Как ты ее делаешь? - Да очень просто. Берем кишки, набиваем костной мукой, крахмалом, измельченными газетами, говном, добавляем немного мяса… - А, так вы туда и мясо добавляете?
@@Denis_Ka сейчас пишут состав. Я как-то решил почитать, лучше бы этого не делал. Шкуры, мясо птицы механической обвалки и прочие неаппетитные вещи )) Но иногда хочется ;)
Deep appreciation for your labors. Kudos.
Вряд ли это производство останавливается хоть на несколько минут,только при аврии, механизмы очень изношены, и не обсужены. Но так держать 👍🤝🤝😁
That initial process,is called the digester,as it takes the raw pulp,and reduces it to a liquid![The same type process is used for regular paper production] The draining of water,and strangely the heating process,is also followed in Lithograph printing,and in newspaper production! Parallel operations,and each sort of plays follow the leader! Anyway,an interesting manufacturering technique! For reference,see the book,"The Way Things Work",which goes into sundry manufacturers of all kinds of materials,which are taken for granted! Thank you 😇 😊!
Thanks for watching and commenting ❤️
A miracle happens when the slurry turns into a fibrous sheet that you can pull through machinery. At 6:51 you see the separation of the "chip board" sheet as the first indication of viable and separate paper. If you could keep the feeding end of the trash cardboard full, you could feasibly create one very long sheet of paper that could be many miles long.
Great suggestion!
@@skillspanda2.0 Still, quite in depth. It's amazing how many rollers and how much calendaring there is of the paper I'll never get over that! Fascinating industry. Thanks Skills.
This is not printing but craft manufacturing. A starch is used to bin the slurry which is big business in itself.
Kevin…
I worked 32 years at Great Northern Paper Company in East Millinocket, Maine. We had 6 paper machines and a recycle plant on site. We produced newsprint, catalog and others grades of paper.
Paper making is fascinating. The most useful product of all, books, are made from it.
Looks very intricate.
Someone designed that process an it was fabricated by someone, an installed by someone an its used in the process for the material. Very skillful people around!
It's amazing how that paper pulp gets everywhere, even in the most remote corners of the factory.
And they never really have to clean it up. If any of the pulp happens to get wet again, it will just fall into the mix. Cool factory.
This discribes almost every paper factory 😁
@@kevindunlap5525 no that dried pulp is like gasoline, and it only takes a couple hour shut down for it to dry out and be set on fire by a spark. i have seen this happen around 10 times in 15 years it usually demos the entire multi million dollar paper machine
I wonder if they ever clean the place and machinery.
@@themusicman-ij7op Place is a shithole.
Апллодирую стоя переработке таких материалов!!!!Уважуха вам мусульмане.
Спасибо за вашу поддержку.
I love that you are recycling paper and cardboard to make fresh cardboard.
I’m in Scotland and have a recycling paper plant near me 😊
Thank you for sharing how it’s all done
Sounds great!
This process take a lot of water does the water get recycled
@@kogiegovender4935 yes it gets filtered and reused
I want to start same project where I got machinary
Не уверен что эти ребята делают очистку. Производство бумаги - один из самых водоемких процессов, который очень сильно загрязняет реки
Работаю в такой индустрии,оператором,мы используем оборотную воду ничего не сливается не в реки не в водоёмы!Правда объёмы очень большие 60тонн за смену!
Я не уверен в эффективности и экологичности такого "производства" (энергия, вода, ...).
На таком производстве замкнутый цикл.Вода не сбрасывается и хлор для отбеливания не применяется!
Ну просто молодцы! Из такого мусора делать конфетки , 💋почему каждой стране хотя бы по одному такому заводу не иметь, сколько деревьев можно было сэкономить. 👍👍👍
Заводы имеются, но мусора на порядки больше, чем они могут переработать. Да ещё и бумага которая выходит очень низкого качества, хорошую бумагу можно получать только из хорошей древесины
Я не уверен в эффективности и экологичности такого "производства" (энергия, вода, ...).
можно и без деревьев ранее бумагу делали из конопли, качество высокое было . но америка была против и потому коноплю запретили.
@@МаркаСталииИванычъ Вы правы. Это очень универсально полезное растение ;-) Жаль, что находится в таких невзгодах ;-(
@@МаркаСталииИванычъ у нас опять разрешили выращивание промышленной конопли. Включили наконец то голову, что в ней наркоты нет.
GOOD HEAVENS! It looks like something off of Mad Max. That would be a terrible place to work for someone with OCD. It was tough for me to watch. I want to go there with a scraper and a brush and start at one end to clean everything!
My respected friend. It's not as bad as it looks, in fact the plant has been running continuously for 30 years. And it looks that way because of the cardboard and the water.
@@skillspanda2.0 faltó agregar los hongos , las baterías y todo el resto de microorganismos que se formaron durante esos 30 años 🥴
Dont cry, rich kids
@skillspanda2.0 no disrespect my friend but it looks that way because no one cleans it. This is years of accumulation, not just from a few days processing. These machines havent been properly cleaned and maintained for decades.
I used to deliver truckloads of baled waste paper to the Smurfit Kappa cardboard plant in Forney, TX, on a regular basis. It looks a lot like the facility in this video, and it does essentially the same thing.
Thanks for your comment
amazed how these workers have to work in such conditions. safety and order and cleanliness in this factory, the humidity, personal protective equipment are not an issue here. bad situation 😫
А я ,20 лет проработал размольщиком макулатуры,и этот процесс знаком мне.смотрел с удовольствием,и вспоминал.
Di negara mana anda?
To jest prawdziwy recykling , który opłaca się im
Safety, clean and unpolluted Place...
It is nothing but Cellulose AKA wood! What pollution?
@@donraptor6156 Noise, dust, water...
And in that water all the glues, inks, waterproofing and so on from the original cardboard boxes. Perhaps you skipped the start?
Barefoot? Looks like a wonderful place to work.
That guy squatting on the platform @ 6:36 must be in a permanent Zen state of eternal bliss.
It's called ingeneer
You did not understand anything!
He is the "guru" of the entire installation.
He prays day and night that none of the 7,634 drum bearings will seize.
If a bearing seizes, he is moved to sweep the floor and another guru comes in his place
🤣🤣🤣🤣🤣
I did not know that this plant was built at the same time with the Pyramids. Old technology is gold technology.
Please clean the factory once a month. Regards.
I will definitely convey your feedback to the factory owners
The amount of water needed is staggering.
These plants are usually built on rivers, and much of the water is recycled through the plant
prehistoria, buenisimo.
Great company, very useful especially recycling the paper.
Great Video ! Best Regards from Sofia Bulgaria
Thank you very much!
As I watched that I was thinking about the initial cost of building the machinery, maintenance needed to keep it going, the numerous electric motors and the cost of running them. It's amazing that cardboard isn't a lot more expensive.. Great video!
Good call!
Cheap energy is the key. Electricity is cheaper there.
Cheap labour and lack of health and safety more like.
Someone did a very good job in sorting the materials!
It sounds like a carnival haunted house in that plant. Those giant rollers wailing and eerie voices in the distance.
Wonder how many workers have slipped between the rollers feeding the paper in!
Exactly
Flawless maintanence...😮
To the person reading this comment, it's okay, it's okay to feel lonely sometimes, if you're going through tough times, keep pushing through, but never give up, I wish you success. success in health, love and happiness!
I'm crazy about the invention of those machine
Hi Good Afternoon Super job Super idea. Super Machine work Super sheat paper ❤
Thank you so much 😊
Thank you for reusing and making another great product!
Our pleasure!
First, only and newest purification plant in Pakistan.
This entire factory looks like it was founded in the nineteenth century and not cleaned from the beginning. Fascinating.
A safe place to work,
Well done!☘️👍
Respect. No heater & safety . However. More recycling is what is needed in this world
And your colorful truck. Wish Americans would decorate their trucks. Fun
If you want to decorate we will send our painters and mechanics 😂😂😂
Wow. How spik and span those machinery are kept😃
Фига там процесс.. Длинною в жизнь 😯
Wow, some really old kit !
Смотришь на Пакистан, с их первобытными технологиями и восхищаешься!
Почему же в России не так?
Um trabalho muito interessante parabéns
Thank you for all your hard work, Be safe ,keep recycling and thanks for saving our planet
Thanks for watching
What an interesting mechanized line in the cardboard manufacturing process!
Thank you for an informative video.
It would have been even more informative if you had said:
-how does the plastic get filtered?
-where was this filmed?
O processo é interessante, todavia, o lugar e as máquinas estão numa imundície absurda!
iş güvenligi harika 😵💫
Wow omg
And that’s how they made your pizza box. 😝
It's all about taste, after all.
😢😢😢😊
🤣🤣🤣🤣
@@Velktron ❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤
@@Velktron 🤭 pagpag
Very informative. Thanks
Glad it was helpful!
Congrats on recycling.
😊🇧🇷
👍 👍 💪 😍
Pakistan Zindabad 🥀🥰🇵🇰🥀🥀
Привет 👍👍👍👍👍👍👍 удачи вам
I like seeing all the different brands on the boxes. Boxes big and many boxes small
أستمر قناتك جميلة جدا ومفيدة أيضا
This is pretty cool
Thank.you.very.much.hope.u.win.lotto.have.a.nice.day.😊
VERY cool, thanks for the videos!
Glad you like them!
Вот и хорошо что хоть кто-то перерабатывает мусор.
Картон можно сжечь. Я так делаю ))
Смотрите и учитесь, как надо работать .
Very interesting and very enjoyable thank you for sharing it.
Glad you enjoyed it
👏👏👏👏 long time to finishing and step by step and too mutch machines to preparing papers etc. God help your's best working in your's fabric .
Thank you so much 😊
Tetap semangat bekerja di industri pengolahan
it is only a matter of days when this hole machinery breaks apart!
Wow
keep working bro you will defenently be success❤
Thank you, I will
I wish that the process for removing contaminants (plastic, tape, nylon, etc.) from the recycled material had been shown.
Very nice opinion will share with factory owners
Me too, that's important... frustrated !
Western health and safety would have a field day
nope, diarhea day
Excellent videos ! 👍
Glad you like them!
How are the pieces of label that where on the boxes and packaging separated?
Tons of money saved by not having any cleanup.
Thank to occidental civilisation to gave you their technology and their ingenering.
Всё грязное производство проводится в не очень богатых странах,и люди ради денег готовы работать на таких производствах, процесс трудоёмкий и очень грязно.Спасибо этим людям!
А в этом весь цинизм западных стран, они там за экологию борются, придумали какой то углеродный след. Только все как вы и сказали, для них, производится в других странах. И типа если они у себя будут соблюдать экологию то у них будет чисто? К сожалению это так не работает. Это не разные планеты, а одна. И если где то грязно то плохо будет всем.
Нет ни какого цинизма западных стран. Китай - страна ширпотреба , страна где не было пенсий , страна где было запрещено иметь "лишнего" ребенка. Сейчас превращается в "жирную" капстрану. И вы россияне которые 30 лет назад ржали над китайскими босоножками и очками. Сейчас им зад лижете. Их такими сделал Запад. Не вы со своими "скрепами".
I've always never wanted to see how cardboard was made...
Sou eletricista em instalações elétricas comandos elétricos e técnico em eletrodomésticos.
Vendo o trabalho de vocês posso garantir q a qualidade destes ventiladores está aprovado 👍 🇧🇷🇧🇷
A voice over telling what's happening would have been nice.
turn on the CC and it will tell you what is happening.
Sorry but in this video you omitted the passage from when we have the raw material mixed to water, to when and how the new cardboard begins to form. You passed directly to this.
Thank you so much for your time and comment. I don't think so. You can watch the video in full detail. I have filmed everything
I was thinking the same
Поверьте, у нас такое же производство, но все чисто и речка самая чистая, а это клоака.
i'm from bangladesh. I want to know about details of this production process. like space, machinaries, cost.
Obviously this mill isn’t in the U.S, but in the states there are a lot more safety measures like at 9:40 when he feeds the sheet into the press we don’t do that with our bare hands that’s a good way to loose the hand and arm. And the state of those dryer cans looks like they haven’t ever been cleaned ever which should get done one a week or at least whenever you shut down,and inspected by an outside company at least once a year for cracks and the like. Those cans have a bunch of steam in them and will explode of not taken care of. But yeah this video is a good example of how it’s made. It’s dirty, wet and hot as hell in there, but pays a good wage at least in the states.
Супер
Nice.Thank you-
Thank you too
I assumed by cardboard they meant corrugated cardboard. What they're producing is paperboard by re-cycling waste cardboard.
Yes, I was wondering why they were calling it cardboard when it looks a lot thinner than the cardboard I know
even in the USA...corroboard is hardly ever made at the "cardboard" plant...the craft paper rolls are usually sent to another manufacturer and corroboard is made from that...a rather boring process involving a machine line that can fit in a school gymnasium.
What day do they do the cleaning?
At Domtar it was on Sundays...DOUBLE TIME @ 24.00 $ an hour
Не показали реки отравленной воды - отходы в огромном количестве сливают)
Тут замкнутый процес сброс не требуется,вода по кругу.хлор не применяется,он нужен для отбеливания.
Look at the safety
Como gasta água no processo heim?
Interesting video but the captions vanish too quickly. Many of them appear for less than a second, making it impossible to read.
Thanks for your comment. Next time I will take care of it. Your opinion is very important to me
how big machine system is used to make cardboard😯😯
Are the final bundles sent to another factory to make actual cardboard for boxes? Those bundles appear to be just heavy paper that is not strong enough to hold heavy items.
Absolutely yes 👍
Если поменять процентное соотношение бумаги, мух и крыс, то не плохая калбоса получится
Dont eat the cardboad just the twinkies
@@richardstansbery1450 У нас из такого сырья вполне возможно делать колбасу...
@@Denis_Ka в ссср так и делали. Даже анекдот был:
Встречаются директора двух мясокомбинатов, один спрашивает у коллеги:
- Послушай, почему твою колбасу покупают, а мою нет? Как ты ее делаешь?
- Да очень просто. Берем кишки, набиваем костной мукой, крахмалом, измельченными газетами, говном, добавляем немного мяса…
- А, так вы туда и мясо добавляете?
@@GrrrRu Ну, так и я не просто так написал про кАлбосу. Делали бы её всю из мяса, и мысли бы о таком сравнении не пришло бы
@@Denis_Ka сейчас пишут состав. Я как-то решил почитать, лучше бы этого не делал.
Шкуры, мясо птицы механической обвалки и прочие неаппетитные вещи ))
Но иногда хочется ;)
We might be able to clutch this...
That machine is so big, part of it is in my backyard
Where do they getting this recycle papers, vardbords etc? Within from india OR USA etc?
9:05 this is neat
Как в 1890 году в Англии!
Really?
👍
Прикольно, а потом пицу пакуют в коробки из такой бумаги .... 😀