Uncovering the Fascinating Process Behind How Cardboard is Made! Cardboard Manufacturing Process
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- Опубликовано: 12 мар 2023
- Uncovering the Fascinating Process Behind How Cardboard is Made! Cardboard Manufacturing Process
In this video, we're going to be exploring the fascinating process behind how cardboard is made. From the raw materials to the finished product, we'll learn everything there is to know about this versatile material!
Cardboard is a key material in our everyday lives, and it's important to know how it's made. In this video, we'll explore the process behind cardboard production from start to finish. From raw materials to the finished product, we'll learn everything there is to know about this versatile material!
Uncovering the Fascinating Process Behind How Cardboard is Made!
#cardboard
#cardboardcraft
#cardboardproject
#gadgets
#amazing technology
#manufacturing
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That initial process,is called the digester,as it takes the raw pulp,and reduces it to a liquid![The same type process is used for regular paper production] The draining of water,and strangely the heating process,is also followed in Lithograph printing,and in newspaper production! Parallel operations,and each sort of plays follow the leader! Anyway,an interesting manufacturering technique! For reference,see the book,"The Way Things Work",which goes into sundry manufacturers of all kinds of materials,which are taken for granted! Thank you 😇 😊!
Thanks for watching and commenting ❤️
Вряд ли это производство останавливается хоть на несколько минут,только при аврии, механизмы очень изношены, и не обсужены. Но так держать 👍🤝🤝😁
Deep appreciation for your labors. Kudos.
GOOD HEAVENS! It looks like something off of Mad Max. That would be a terrible place to work for someone with OCD. It was tough for me to watch. I want to go there with a scraper and a brush and start at one end to clean everything!
My respected friend. It's not as bad as it looks, in fact the plant has been running continuously for 30 years. And it looks that way because of the cardboard and the water.
@@skillspanda2.0 faltó agregar los hongos , las baterías y todo el resto de microorganismos que se formaron durante esos 30 años 🥴
Dont cry, rich kids
Не уверен что эти ребята делают очистку. Производство бумаги - один из самых водоемких процессов, который очень сильно загрязняет реки
Работаю в такой индустрии,оператором,мы используем оборотную воду ничего не сливается не в реки не в водоёмы!Правда объёмы очень большие 60тонн за смену!
Я не уверен в эффективности и экологичности такого "производства" (энергия, вода, ...).
На таком производстве замкнутый цикл.Вода не сбрасывается и хлор для отбеливания не применяется!
Um trabalho muito interessante parabéns
To jest prawdziwy recykling , który opłaca się im
The amount of water needed is staggering.
Looks very intricate.
Someone designed that process an it was fabricated by someone, an installed by someone an its used in the process for the material. Very skillful people around!
I love that you are recycling paper and cardboard to make fresh cardboard.
I’m in Scotland and have a recycling paper plant near me 😊
Thank you for sharing how it’s all done
Sounds great!
This process take a lot of water does the water get recycled
@@kogiegovender4935 yes it gets filtered and reused
I want to start same project where I got machinary
Sorry but in this video you omitted the passage from when we have the raw material mixed to water, to when and how the new cardboard begins to form. You passed directly to this.
Thank you so much for your time and comment. I don't think so. You can watch the video in full detail. I have filmed everything
I was thinking the same
amazed how these workers have to work in such conditions. safety and order and cleanliness in this factory, the humidity, personal protective equipment are not an issue here. bad situation 😫
I did not know that this plant was built at the same time with the Pyramids. Old technology is gold technology.
Please clean the factory once a month. Regards.
I will definitely convey your feedback to the factory owners
A miracle happens when the slurry turns into a fibrous sheet that you can pull through machinery. At 6:51 you see the separation of the "chip board" sheet as the first indication of viable and separate paper. If you could keep the feeding end of the trash cardboard full, you could feasibly create one very long sheet of paper that could be many miles long.
Great suggestion!
@@skillspanda2.0 Still, quite in depth. It's amazing how many rollers and how much calendaring there is of the paper I'll never get over that! Fascinating industry. Thanks Skills.
This is not printing but craft manufacturing. A starch is used to bin the slurry which is big business in itself.
Kevin…
I worked 32 years at Great Northern Paper Company in East Millinocket, Maine. We had 6 paper machines and a recycle plant on site. We produced newsprint, catalog and others grades of paper.
Paper making is fascinating. The most useful product of all, books, are made from it.
Апллодирую стоя переработке таких материалов!!!!Уважуха вам мусульмане.
Спасибо за вашу поддержку.
Barefoot? Looks like a wonderful place to work.
Someone did a very good job in sorting the materials!
А я ,20 лет проработал размольщиком макулатуры,и этот процесс знаком мне.смотрел с удовольствием,и вспоминал.
Di negara mana anda?
Interesting video but the captions vanish too quickly. Many of them appear for less than a second, making it impossible to read.
Thanks for your comment. Next time I will take care of it. Your opinion is very important to me
It's amazing how that paper pulp gets everywhere, even in the most remote corners of the factory.
And they never really have to clean it up. If any of the pulp happens to get wet again, it will just fall into the mix. Cool factory.
This discribes almost every paper factory 😁
@@kevindunlap5525 no that dried pulp is like gasoline, and it only takes a couple hour shut down for it to dry out and be set on fire by a spark. i have seen this happen around 10 times in 15 years it usually demos the entire multi million dollar paper machine
I wonder if they ever clean the place and machinery.
@@themusicman-ij7op Place is a shithole.
Wonder how many workers have slipped between the rollers feeding the paper in!
Exactly
Ну просто молодцы! Из такого мусора делать конфетки , 💋почему каждой стране хотя бы по одному такому заводу не иметь, сколько деревьев можно было сэкономить. 👍👍👍
Заводы имеются, но мусора на порядки больше, чем они могут переработать. Да ещё и бумага которая выходит очень низкого качества, хорошую бумагу можно получать только из хорошей древесины
Я не уверен в эффективности и экологичности такого "производства" (энергия, вода, ...).
можно и без деревьев ранее бумагу делали из конопли, качество высокое было . но америка была против и потому коноплю запретили.
@@user-ij8sz9ze5y Вы правы. Это очень универсально полезное растение ;-) Жаль, что находится в таких невзгодах ;-(
@@user-ij8sz9ze5y у нас опять разрешили выращивание промышленной конопли. Включили наконец то голову, что в ней наркоты нет.
I used to deliver truckloads of baled waste paper to the Smurfit Kappa cardboard plant in Forney, TX, on a regular basis. It looks a lot like the facility in this video, and it does essentially the same thing.
Thanks for your comment
Не показали реки отравленной воды - отходы в огромном количестве сливают)
Тут замкнутый процес сброс не требуется,вода по кругу.хлор не применяется,он нужен для отбеливания.
Вторичное производство 😄👍 делают нашу планету чище ...
If you can use a waste paper baler to compress and bundle it in advance, it will be much easier to operate.
prehistoria, buenisimo.
Safety, clean and unpolluted Place...
It is nothing but Cellulose AKA wood! What pollution?
@@donraptor6156 Noise, dust, water...
And in that water all the glues, inks, waterproofing and so on from the original cardboard boxes. Perhaps you skipped the start?
iş güvenligi harika 😵💫
It sounds like a carnival haunted house in that plant. Those giant rollers wailing and eerie voices in the distance.
I assumed by cardboard they meant corrugated cardboard. What they're producing is paperboard by re-cycling waste cardboard.
Yes, I was wondering why they were calling it cardboard when it looks a lot thinner than the cardboard I know
even in the USA...corroboard is hardly ever made at the "cardboard" plant...the craft paper rolls are usually sent to another manufacturer and corroboard is made from that...a rather boring process involving a machine line that can fit in a school gymnasium.
i'm from bangladesh. I want to know about details of this production process. like space, machinaries, cost.
That guy squatting on the platform @ 6:36 must be in a permanent Zen state of eternal bliss.
It's called ingeneer
You did not understand anything!
He is the "guru" of the entire installation.
He prays day and night that none of the 7,634 drum bearings will seize.
If a bearing seizes, he is moved to sweep the floor and another guru comes in his place
🤣🤣🤣🤣🤣
Sou eletricista em instalações elétricas comandos elétricos e técnico em eletrodomésticos.
Vendo o trabalho de vocês posso garantir q a qualidade destes ventiladores está aprovado 👍 🇧🇷🇧🇷
And that’s how they made your pizza box. 😝
It's all about taste, after all.
😢😢😢😊
🤣🤣🤣🤣
@@Velktron ❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤
@@Velktron 🤭 pagpag
Flawless maintanence...😮
This entire factory looks like it was founded in the nineteenth century and not cleaned from the beginning. Fascinating.
Excellent videos ! 👍
Glad you like them!
Всё грязное производство проводится в не очень богатых странах,и люди ради денег готовы работать на таких производствах, процесс трудоёмкий и очень грязно.Спасибо этим людям!
А в этом весь цинизм западных стран, они там за экологию борются, придумали какой то углеродный след. Только все как вы и сказали, для них, производится в других странах. И типа если они у себя будут соблюдать экологию то у них будет чисто? К сожалению это так не работает. Это не разные планеты, а одна. И если где то грязно то плохо будет всем.
Нет ни какого цинизма западных стран. Китай - страна ширпотреба , страна где не было пенсий , страна где было запрещено иметь "лишнего" ребенка. Сейчас превращается в "жирную" капстрану. И вы россияне которые 30 лет назад ржали над китайскими босоножками и очками. Сейчас им зад лижете. Их такими сделал Запад. Не вы со своими "скрепами".
First, only and newest purification plant in Pakistan.
أستمر قناتك جميلة جدا ومفيدة أيضا
I wish that the process for removing contaminants (plastic, tape, nylon, etc.) from the recycled material had been shown.
Very nice opinion will share with factory owners
Me too, that's important... frustrated !
Great Video ! Best Regards from Sofia Bulgaria
Thank you very much!
VERY cool, thanks for the videos!
Glad you like them!
What an interesting mechanized line in the cardboard manufacturing process!
Thank you for an informative video.
It would have been even more informative if you had said:
-how does the plastic get filtered?
-where was this filmed?
Western health and safety would have a field day
nope, diarhea day
Thank you for reusing and making another great product!
Our pleasure!
As I watched that I was thinking about the initial cost of building the machinery, maintenance needed to keep it going, the numerous electric motors and the cost of running them. It's amazing that cardboard isn't a lot more expensive.. Great video!
Good call!
Cheap energy is the key. Electricity is cheaper there.
Cheap labour and lack of health and safety more like.
What day do they do the cleaning?
At Domtar it was on Sundays...DOUBLE TIME @ 24.00 $ an hour
Tetap semangat bekerja di industri pengolahan
it is only a matter of days when this hole machinery breaks apart!
I'm crazy about the invention of those machine
How are the pieces of label that where on the boxes and packaging separated?
Смотрите и учитесь, как надо работать .
I must have missed something I saw lots and lots of sludge! And then 😳I saw cardboard! I must have missed something 🤨
Congrats on recycling.
😊🇧🇷
Great company, very useful especially recycling the paper.
A safe place to work,
O processo é interessante, todavia, o lugar e as máquinas estão numa imundície absurda!
Very interesting and very enjoyable thank you for sharing it.
Glad you enjoyed it
Well done!☘️👍
Смотришь на Пакистан, с их первобытными технологиями и восхищаешься!
Почему же в России не так?
Thank to occidental civilisation to gave you their technology and their ingenering.
This is pretty cool
Поверьте, у нас такое же производство, но все чисто и речка самая чистая, а это клоака.
Wow. How spik and span those machinery are kept😃
Смотрел и ..........
Половина подшипников уже осыпалась🥲Если встанет всё писец.
👏👏👏👏 long time to finishing and step by step and too mutch machines to preparing papers etc. God help your's best working in your's fabric .
Thank you so much 😊
Respect. No heater & safety . However. More recycling is what is needed in this world
I like seeing all the different brands on the boxes. Boxes big and many boxes small
Subtitles with some additional information would be nice. I get the basics but I already understood the basics. This facility appear to use a LOT of water.
Dear Mr.Davidbwa Thanks for commenting. In next video will added subtitles. And also i will try to adding subtitles in this video. Once again thank you for joining and supporting.
@@skillspanda2.0 You are welcome. I appreciate folks like you making videos of various processes. I enjoy seeing how things are made.
@@davidbwa thank you dear friend
Wow, some really old kit !
And your colorful truck. Wish Americans would decorate their trucks. Fun
If you want to decorate we will send our painters and mechanics 😂😂😂
Very informative. Thanks
Glad it was helpful!
Reciclando is the most important way to keep on roiling, OK. But I wonder, treatment of processes the water,? This facility is as dirty as it can be. If it is as it is, I doubt about the water treatment.
Como gasta água no processo heim?
Thank you for all your hard work, Be safe ,keep recycling and thanks for saving our planet
Thanks for watching
Hi Good Afternoon Super job Super idea. Super Machine work Super sheat paper ❤
Thank you so much 😊
Pakistan Zindabad 🥀🥰🇵🇰🥀🥀
Are the final bundles sent to another factory to make actual cardboard for boxes? Those bundles appear to be just heavy paper that is not strong enough to hold heavy items.
Absolutely yes 👍
У меня только один вопрос, где и как используются эти листы картона, по которым босыми ногами (явно не стерильными) бегает взрослый дядька.
Obviously this mill isn’t in the U.S, but in the states there are a lot more safety measures like at 9:40 when he feeds the sheet into the press we don’t do that with our bare hands that’s a good way to loose the hand and arm. And the state of those dryer cans looks like they haven’t ever been cleaned ever which should get done one a week or at least whenever you shut down,and inspected by an outside company at least once a year for cracks and the like. Those cans have a bunch of steam in them and will explode of not taken care of. But yeah this video is a good example of how it’s made. It’s dirty, wet and hot as hell in there, but pays a good wage at least in the states.
7:09 ипать, сколько роликов, валов и прочих барабанов!!!
Привет 👍👍👍👍👍👍👍 удачи вам
Look at the safety
The amount of waste water from this process is scary. Imagine that amount of brown water thrown into the river. Why isn’t this aspect of cardboard manufacturing highlighted in this video?
They also reused water litter amount of water wasted
A voice over telling what's happening would have been nice.
turn on the CC and it will tell you what is happening.
Where do they getting this recycle papers, vardbords etc? Within from india OR USA etc?
Фига там процесс.. Длинною в жизнь 😯
how big machine system is used to make cardboard😯😯
I wonder if the cardboard is sourced by curbside recycling, hand picked at landfills by uneducated and impoverished people for some compensation, or a combination of both. Glad to see that people can find employment even if we in America can not conceive of doing similar work.
I've always never wanted to see how cardboard was made...
Show the effluent going into the river…
Если поменять процентное соотношение бумаги, мух и крыс, то не плохая калбоса получится
Dont eat the cardboad just the twinkies
@@richardstansbery1450 У нас из такого сырья вполне возможно делать колбасу...
@@Denis_Ka в ссср так и делали. Даже анекдот был:
Встречаются директора двух мясокомбинатов, один спрашивает у коллеги:
- Послушай, почему твою колбасу покупают, а мою нет? Как ты ее делаешь?
- Да очень просто. Берем кишки, набиваем костной мукой, крахмалом, измельченными газетами, говном, добавляем немного мяса…
- А, так вы туда и мясо добавляете?
@@GrrrRu Ну, так и я не просто так написал про кАлбосу. Делали бы её всю из мяса, и мысли бы о таком сравнении не пришло бы
@@Denis_Ka сейчас пишут состав. Я как-то решил почитать, лучше бы этого не делал.
Шкуры, мясо птицы механической обвалки и прочие неаппетитные вещи ))
Но иногда хочется ;)
👍 👍 💪 😍
Wow
Tons of money saved by not having any cleanup.
That machine is so big, part of it is in my backyard
Как очищают воду после производства?
Water will also recycle