I welded My BAD Hayabusa Engine! (They said its too far gone)

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  • Опубликовано: 16 мар 2022
  • In today's video I disassemble my hayabusa engine and do a diy cast alumium block repair. Can the block be fixed? Find out
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Комментарии • 738

  • @Just-InTimeRepairs
    @Just-InTimeRepairs 2 года назад +229

    You don't let anyone tell you that something isn't possible, and that's why you shine brother. Keep it up!

    • @poppayzf1874
      @poppayzf1874 2 года назад +7

      i've done some stuff on my dirtbike people told me not to do, it still holds up to this day after about 6months when i rebuilt it and it's a daily ripper:)

    • @RedRideRVT1R
      @RedRideRVT1R 2 года назад +5

      challenge the doubters

    • @MrTheHillfolk
      @MrTheHillfolk 2 года назад +2

      Makes me turn around and perform the supposed impossible task.

    • @nathanbopp6163
      @nathanbopp6163 2 года назад

      Nothing is impossible. Lots of work though

    • @Fortnite_pro-xbox.
      @Fortnite_pro-xbox. 2 года назад +1

      My motto on life!! Amen!

  • @fishon2555
    @fishon2555 2 года назад +10

    Mad respect! I would never get that far into a engine without being scared I couldn’t put it back together. By the looks of it you know what you are doing and I have faith you will have this bike running in no time! Keep it up brother!

  • @SNELLERIZED
    @SNELLERIZED 2 года назад +80

    .012" is a LOT of gap! Build it back up and dress it down with a good straight file, making sure not to take down the areas around it.

    • @jw11432
      @jw11432 2 года назад +4

      This. It would be easier to address with a milling machine, but a shadetree alternative would be to get a sanding block (one that is about 12" ought to work) and start sanding down that area with a perfectly flat cutting surface (the sand paper on the block). Use sharpie or some markings on the mating surface adjacent to the repaired area so that way you know when to stop sanding and have achieved the right "depth".

    • @easley421
      @easley421 2 года назад +1

      @@jw11432 even still, you better have some f****** skill if you think you're going to get that s*** within perfect tolerances. Like op said 012 is a lot of Gap but it's also like one swipe of a piece of sandpaper

  • @makoman67
    @makoman67 2 года назад +101

    Allen Millard would be very proud of you...lol Everything can be fixed, just a matter of feasibility. I'd still keep that one for parts and find a better donor, not like they're hard to find. Go ahead and delete that air injection system (garbage), either block off plates or drill and tap the ports 5mm and put screws in them. At the very least have a machine shop center bore those cases and might as well get them to mill the mating surfaces where you welded, nothing too expensive. Make sure you shim all the valves for clearance before you finish. Torque on the cam caps is very important. I have a factory service manual on PDF if you need one. I also still have some random Busa parts laying around. Back in my younger days I did alot of work on these busas including turbo installs, still the highest potential motorcycle engine ever produced, a true engineering feat from Suzuki. I've seen these motors make almost 900hp on boost. A viable stock motor is good for about 310hp, any further than that and you are in no man's land. Good luck with it, brings back lots of good memories from my younger days watching you work. If you need anything I might have contact me.

    • @pewdsbetterthantseires84
      @pewdsbetterthantseires84 2 года назад +8

      I think the only criticism would be to preheat that block and really get the area clean with acetone. Otherwise good work man!

    • @fantared5263
      @fantared5263 2 года назад +3

      @@pewdsbetterthantseires84 throw them in the BBQ. Mr Millyard’s videos are full of useful tips and I can’t even weld!

    • @6bettyboo9
      @6bettyboo9 2 года назад +3

      Allen Millard was my first thought too !

    • @dave320s
      @dave320s 2 года назад +3

      A young Alan Millyard for sure! Time is more precious with the skills you have than any cash you can chuck at an unknown entity!

    • @williamdejeffrio9701
      @williamdejeffrio9701 2 года назад +1

      Funny, I came to the comment section to ask him if Allen Millyard was his hero

  • @dukiemoto8676
    @dukiemoto8676 2 года назад +15

    In hood arc shots are okay like a couple seconds here or there, but not at the detriment of the build or your inconvenience. Phenomenal, just keep doing what you do and I’ll always have a 👍 for your outstanding efforts!

  • @Enigma-Sapiens
    @Enigma-Sapiens 2 года назад +18

    I think it is great that you took the initiative to repair that engine block. Never say never, you don't know what you can do until you try. I think it turned out great, but I would add some material to that low spot so it's ready for whatever you want to throw at it.

  • @LS-uv9gg
    @LS-uv9gg 2 года назад +2

    "I can't get a hold of the previous owner" ahahahahahahahahaha *tears* I'm in stitches just imagining the guy's caller ID showing your number, and him looking at it: "Nope! Uh, uh, not gonna take that [*************'s] call! No way, no how, nope I ain't. You bought it, lalalalalala

  • @olegloginov2953
    @olegloginov2953 2 года назад +10

    This was 17 minutes well spent. Very impressive welding!

  • @Thewatson77
    @Thewatson77 2 года назад +92

    I think it’ll be fine as long as you don’t boost it. You should be proud of the results man , not many people would even attempt that repair 👍🏼👍🏼

    • @garyhowe88
      @garyhowe88 2 года назад +10

      Don't boost it? Why? You do realised top fuel blocks are welded up constantly.

    • @kurtyoung6769
      @kurtyoung6769 2 года назад

      That's my opinion too!

    • @snaxgalore5764
      @snaxgalore5764 2 года назад +1

      @@garyhowe88 yea but it’s right where the cases meet

    • @garyhowe88
      @garyhowe88 2 года назад +1

      @@snaxgalore5764 there's people making 1000hp+ with boosted busa's. I'd see no issue running that at 350hp.

    • @freedomfox8183
      @freedomfox8183 2 года назад

      @@snaxgalore5764 that's usually where the damage is

  • @medlindrone
    @medlindrone 2 года назад +3

    This is the type of shit that separates those who achieve greatness, most people can’t imagine having this level of perseverance. Great job man, whether it works or not you don’t have to wonder if it would’ve.

  • @weekendminitoystruckcarclu4632
    @weekendminitoystruckcarclu4632 2 года назад +3

    All I can say is if you don't try to fix something you will never know if it can be fixed or saved. GREAT JOB never let anyone tell you different that's what keeps diy people on their toes working outside the box.

  • @snizzsnazz
    @snizzsnazz 2 года назад +9

    This is pretty rad 😃. You saved this motor from potentially being ground up in a scrap yard. Right on!

  • @thomasbailey8306
    @thomasbailey8306 2 года назад +2

    Bud this is how You succeed in life. You dont let ANYONE Tell you, that You cant do something.. You Figure a Way to do it and You will Go FAR...and Succeed. Great Job Bud. Cant wait to see what You do with it...Great Welding..And Video...

  • @DaveBegotka
    @DaveBegotka 2 года назад +21

    The hardest thing with welding the cases is the gasket surfaces not leaking......i would bolt the cases together when i weld to minimize warpage

    • @kevinim300
      @kevinim300 2 года назад

      interesting suggestion. how do you keep the weld separate where the cases come together?
      How about just clamp two steel barriers along both sides of the aluminium welded plate patch, align with a straight edge, then flat file close to steel. 🙂

    • @DaveBegotka
      @DaveBegotka 2 года назад

      @@kevinim300 obviously you cannot do 100% of the weld...the gap he has here is also a structural issue with the cases...it will likely shit out the silicone...maybe not

  • @louismarino5448
    @louismarino5448 2 года назад +3

    Super impressed with your determination and skill on tackling this project. Love the welding shots, can't wait to see the rest of the series.

  • @Mtech_garage
    @Mtech_garage 2 года назад +27

    They didn’t know you’re a beast 🔥 You laid own some dimes

  • @thefreedomguyuk
    @thefreedomguyuk 2 года назад +5

    "All I'm seeing is what I'm seeing, and there's nothing more!"
    Well, there hardly was any more which could be borked than what we saw here.
    Good on you that you had the mindset to fix it. Any damages can be fixed, given the right mindset. I wouldn't have bothered, but I'm impressed by what you have done 👍

  • @dirtyversa3165
    @dirtyversa3165 2 года назад +2

    This might be my new favorite channel. I've never seen a guy bring a torn down engine to a car wash. This is awesome. :)

  • @CJMediaOfficial
    @CJMediaOfficial 2 года назад +2

    I for one really enjoyed this episode! I learned a lot and am excited to see this busa back on the rode!!!! Nice work Vasily

  • @salvagingsouls5418
    @salvagingsouls5418 2 года назад +4

    I'm so excited for this build. I hope you can fix that block!! Good luck man, keep up the good work

  • @josiahmitchell530
    @josiahmitchell530 2 года назад +2

    I am impressed with the fix. I think that'll work fine! Keep it up man. I'm excited to see how this project moves along

  • @robertelston7608
    @robertelston7608 2 года назад

    I rebuild my hayabusa when it got crashed. Took me 2 months. It drives better now than whot it did before. Seeing you rebuild your engine brings back memories. Cheaper to rebuild it when it's done you know everything works great.

  • @ROCKNROLLMODS
    @ROCKNROLLMODS Год назад

    I remember a couple years back when you were just getting started. Really came a long way since then. I appreciate your efforts!

  • @kevinghifari2330
    @kevinghifari2330 2 года назад +2

    Mad engine builders from Indonesia once weld a single cylinder motor into a star engine(radial 5 piston) with basically the same tools & skills you've did.
    And that engines hold for as long as the internal parts work in harmony.
    They do resurface the entire flat surface like the engine case, welded blocks, and welded heads so the parts would fit precisely between flat surface in case of multiple inline configuration engine.

  • @erickvond6825
    @erickvond6825 2 года назад +2

    For what it's worth I have been a mechanical engineer for more than 30 years. In that time I have seen far more professional welders who would have done a far worse job than you. All big and boogery. What you did here was masterful. You give yourself way less credit than you deserve. You're better than you think. You just need to relax and let it flow. Make it a sort of Zen thing you know? A little more practice and you might be able to weld 2 soda can halves together without blowing through anywhere which Incidentally is extremely good to practice with. You master that and you'll make yourself a fortune if you can weld soda cans like that. It's a hell of a trick at an interview.

  • @gixxerboyroyluvdrumswaters9023
    @gixxerboyroyluvdrumswaters9023 2 года назад +1

    Good job Tony Stark! Building body armor suit in a cave with scraps. Can't wait for the finish project.

  • @RandysRides
    @RandysRides 2 года назад +2

    Welding always amazes me...and you're damn good at it. Can't wait to see what direction you go with this build.

  • @ericharrison6418
    @ericharrison6418 2 года назад +3

    The slight tolerances in a high revving engine are no joke. I re-built my gsxr-1000. Only play with forces you fully understand. Especially when you only have 2 wheels.

    • @jaybomb5022
      @jaybomb5022 Год назад

      Yea no way he got that sand/sugar out of the oil galleries w/o a shop so that motor is toast regardless.

  • @jamesmcgee9279
    @jamesmcgee9279 2 года назад

    Looks good to me man! The fact that you've got the knowledge and equipment to do what do; can't go wrong! I appreciate the video.

  • @DCDLaserCNC
    @DCDLaserCNC 2 года назад +1

    Great job dude! I like seeing you tackle what most said cannot be done.

  • @TeznaGFX
    @TeznaGFX 2 года назад +5

    love your channel man , you have so much passion for making things work

  • @Apexxshock
    @Apexxshock 2 года назад +1

    Bro arc shots are the dopest thing I seen all 2022 !

  • @huntergrissett6697
    @huntergrissett6697 2 года назад +5

    Great job on welding the block! And awesome video! To fix that gap just run some beads over the top of the metal and fill it up. Then just sand the surface down flat! I’ve seen it done many times on cylinder heads it should work there too! Keep up the good work😎

  • @GlennHolden
    @GlennHolden 2 года назад

    Watching you weld, I kept thinking "I'd sure like to see how he's doing that up close". And Bang! You showed us!! Good job!

  • @jswelborn1
    @jswelborn1 2 года назад +6

    You are very gifted, I like seeing you prove people wrong. Keep up the good work!

    • @VasilyBuilds
      @VasilyBuilds  2 года назад +3

      I appreciate that!

    • @kiyo007
      @kiyo007 2 года назад

      @@VasilyBuilds Dont underestimated that things you can do as easy as breathing. that's your natural talent brother. use it to the max!!

  • @nashguy207
    @nashguy207 2 года назад +2

    Nice job on repairing the block. I like the arc shots!!

  • @JTMoney333
    @JTMoney333 2 года назад +1

    Great amount of knowledge and skill from this young man. Nice work!

  • @NotAMotoVlog
    @NotAMotoVlog Год назад

    Excellent work bro. Great fun watching. I know filming while you do your work really slows you down. Appreciate the video 🤙

  • @jessehoeper2674
    @jessehoeper2674 2 года назад +1

    your an amazingly determined young dude. Keep it up man with that trait the world is yours👍

  • @craigdjbuller1844
    @craigdjbuller1844 2 года назад +1

    I've been watching for years. The improvement of your skills and ability is epic. Each video is impressive. Love watching the content keep it up boss 👌

  • @martinhogan5970
    @martinhogan5970 2 года назад

    Didn’t really know what to expect from your channel; I’m a rider so the bike got me interested… the welding and engine rebuild got me hooked! Subscribed. 🤙🏾🤙🏾

  • @Todd_G_FPV
    @Todd_G_FPV 2 года назад

    That face u make when busting bolts loose cracks me up! Haha nice job on the teardown, I'd never get that back together!

  • @LS1LE
    @LS1LE 2 года назад

    Hats off man, that’s awesome welding!!! - The hard shots were cool to see the welding in process!!

  • @dinosaurdude5668
    @dinosaurdude5668 2 года назад +1

    Can’t believe you went into that engine! Like a boss!

  • @jslomotovlog1373
    @jslomotovlog1373 2 года назад +1

    You’re amazing bro.. I’ll wait to the next video until you finish that big guy bro.. Ride safe…💪🏍

  • @user-de1cf6wr6v
    @user-de1cf6wr6v 2 года назад +1

    Шатун с поршнем решили погулять,и протянули ✊ дружбы:)

  • @henrikandresen8810
    @henrikandresen8810 2 года назад

    I am so impressed that you can assemple all thoose parts again ! just wow !

  • @hardcorefishermanofhull7438
    @hardcorefishermanofhull7438 2 года назад +1

    Keep up the great work don't rush take it easy enjoying the videos really enjoying them from the UK have a great week

  • @theoneandonly2421
    @theoneandonly2421 2 года назад +1

    I believe in anything you do or say. You’ve came a long way. For such a young guy, your skilled. Let the haters hate while you do you. It’s all good brother keep it coming!!

  • @MichaelWilliams-mt4hu
    @MichaelWilliams-mt4hu 2 года назад +1

    I just started watching your channel and so far I think that you do really good work.

  • @mannyrodriguez5421
    @mannyrodriguez5421 2 года назад

    Great video as always. I think that the weld job came out great and will hold perfectly fine. Nice work. Also. nice job plugging your second channel at the end!

  • @EngineeredToDesign
    @EngineeredToDesign 2 года назад +1

    The repair looks way better then I thought it would done well man!

  • @ZediMaster
    @ZediMaster 2 года назад +1

    Wow, gr8 job on wielding the engine block; luv the arc shots. Anyway, ride safe, god bless u.

  • @benburg436
    @benburg436 2 года назад

    Dude you skills with the welder are awesome. I watch your videos years ago when you first got a mig. Definitely done good...

  • @bradhice7780
    @bradhice7780 2 года назад +1

    U just keep getting better i like all ur projects man. I believe u are destined 4 greatness

  • @patmartin2730
    @patmartin2730 2 года назад +1

    Wow very skilled young man wow!! Amazing work

  • @ianthepelican2709
    @ianthepelican2709 2 дня назад

    The naysayers that said the block couldn't be repaired are only interested in selling you a new motor. People have been welding & repairing engine blocks since the day they were first made and as long as you're clear of the bolts and stressed framework you're pretty much good to go. Nice job BTW.

  • @dimitrisftw103
    @dimitrisftw103 2 года назад +1

    You did a good job vasily!!its gonna hold just fine!!

  • @dereklacey1
    @dereklacey1 2 года назад

    Those welds look good. Can’t wait to see the finished product.

  • @Facchini98
    @Facchini98 2 года назад

    you are super talented kid dont let anyone ever tell you its impossible if you see light at the end of the tunnel keep going amazing job i hope it works out for you cant wait to see it start up

  • @michaelpowers4452
    @michaelpowers4452 2 года назад

    Amazing !!! You are a gifted Man,, Thank you for sharing this with us. I am going to follow this build, everything has been fascinating.

  • @6bettyboo9
    @6bettyboo9 2 года назад

    I love your tenacity ! dont let anyone tell you cant do it ! you inspire me and I'm almost 50 years old !

  • @danfitzgerald7549
    @danfitzgerald7549 2 года назад

    Keep doing what others won’t attempt! great welding shots keep them coming

  • @dannyt2885
    @dannyt2885 2 года назад

    Great job young Vasily, keep up the good work.

  • @bighomieJ5X
    @bighomieJ5X 2 года назад

    Vas u out here killing it, keep doing you👏🏾💯

  • @atsekjoker
    @atsekjoker 2 года назад +3

    well done man! just do it! if you fail, you tried and gained experience. this is, what i respect - try yourself, repair it. everybody else can buy a new one, this shows no skill. much respect for you

  • @novalanggaraf3198
    @novalanggaraf3198 2 года назад

    i love channel kind of rebuilding engine like this ! just subbed man.

  • @tpe690
    @tpe690 2 года назад +1

    Love the video! Your very inspirational!

  • @183amethyst
    @183amethyst 2 года назад

    i'm impressed about how do you know all that stuff in that age..! keep up the good work, i believe we are all curious and i look forward to hear the engine of your hayabusa!!!

  • @Kmortisk
    @Kmortisk 2 года назад

    Good work by the camera assistant! :) Looking forward to the next episode

  • @bfelder8853
    @bfelder8853 2 года назад

    You the friend, Every friend wished they had. Great job on that rebuild too.

  • @RedRideRVT1R
    @RedRideRVT1R 2 года назад

    it's refreshing watching your hands on approach vs an edited, "perfect" break down for show like the rest

  • @danielsteward5090
    @danielsteward5090 2 года назад +6

    The welds look good to me, I used to weld a lot of Marine stuff in Miami about 20 years ago. I would have used a file instead of the jitterbug to cut the edges of the cases down. You may want to build up the edge and file it flat. It looks good though.goodluck.

  • @kevculmstock1
    @kevculmstock1 2 года назад

    Nicely done man!

  • @OwainapDewi
    @OwainapDewi 2 года назад +1

    When he started power washing the parts on the floor, christ LMAO

  • @ar15gator
    @ar15gator 2 года назад +1

    It’s All Good! Keep doing what you do💯

  • @saskmuddinatv
    @saskmuddinatv 2 года назад +1

    Man you got really lucky with that blocks casting. It's so clean. I personally am a welder and do cast blocks often and yours is pretty well the best you can expect for cleanliness. Good job with the welds!

    • @Adam-pr1gl
      @Adam-pr1gl 2 года назад

      Amen, I know a clean weld when I see one

  • @10ToGoPro
    @10ToGoPro 2 года назад

    First time watching your content. Love all of it, keep up the great work brother!! 👌

  • @gordonbeckett3939
    @gordonbeckett3939 2 года назад

    Im very impressed with your knowledge for such a young man, well done buddy

  • @outdooradventures6403
    @outdooradventures6403 2 года назад +1

    you need more views im almost 15 now i used to watch u when i was 10 every single video ive watched like 10 times i love your vids man keep it up

  • @mrtactics196
    @mrtactics196 2 года назад +1

    only channel on youtube that does this shit i love it!

  • @freespirittransport5139
    @freespirittransport5139 6 месяцев назад

    I wouldn't have even thought about using this engine again!!! Good luck!!

  • @jeffball6108
    @jeffball6108 2 года назад +1

    Really impressed young fella, and love your 'give it a go attitude'. Back in the bad old days we often didn't have an option but to repair it ourselves. My only advice is when it comes to mating surfaces just take more time and care. You can get them really close tolerance if you do. Just find yourself a piece of thick sheet glass as a flat base and once you get it reasonably close with a hand file or similar use sandpaper and a texta to shave off the high spots till you get it perfect. It ain't rocket science.

  • @TanManFixes
    @TanManFixes 2 года назад

    you are very talented my guy. I wish I was at your level, and I've been wrenching for 19 years as a DIYer LOL. keep it up !!!

  • @wishmaster176
    @wishmaster176 2 года назад

    i believe this is the first time i saw someone properly patch a crack hole of engine block, keep up man 👍👍

  • @VantasticPacifica
    @VantasticPacifica 2 года назад

    I thought the arc shot was above and beyond. You earned yourself a like!

  • @finishinglapis608
    @finishinglapis608 2 года назад +1

    *big ass hunk taken out of block* "It's just cracked" XD

  • @ivosmoky3404
    @ivosmoky3404 2 года назад

    Excelent job.I am Suzuki fan own gsxr 1100 1995 and gsx 1100 f 1988.I love when people do not give up when problem pop out.Everything can be fixed.

  • @Marco-qe5zw
    @Marco-qe5zw 2 года назад

    anything can be saved, and you proved that, great video! God Bless

  • @phoenixarizona8441
    @phoenixarizona8441 2 года назад

    Awesome job keep up the good work Bro

  • @kevinAuman1
    @kevinAuman1 2 года назад

    Heck yeah brother, I can respect you trying to save this engine I mean the majority of people would just scrap it but im a firm believer that if something can be saved then it certainly should be!!!

  • @rickbareman2263
    @rickbareman2263 2 года назад

    You proved them wrong the cases look awesome you got this you make it look easy and can't wait to see what you do with this project 👍

  • @OscarGonzalez-ix7dj
    @OscarGonzalez-ix7dj 2 года назад

    a bro u snapped mad props yo i couldnt even dream of doing what u do u did a great job hope everything works out God bless

  • @johnross6691
    @johnross6691 2 года назад

    Great job man keep working and believing that you can do what doubters say you can't or shouldn't do .

  • @calholli
    @calholli 2 года назад +1

    WOO HOOO!!... Now we're cooking.
    I had a CBR 900, and my buddy blew right by me on the highway and I was maxed out.. around 145mph or so.. His fuel injected R1 was doing 180 or so-- I felt like I wasn't even moving, he passed me so fast. There are levels to these bikes-- Just be ready for this one. It's on a whole other level that you haven't seen yet. You can't even compare them to the 600's

    • @VasilyBuilds
      @VasilyBuilds  2 года назад

      Ive only been to 90mph on a bike haha

    • @calholli
      @calholli 2 года назад

      @@VasilyBuilds It doesn't feel safe. lol.. The other cars on the highway are doing 75mph and they look like they are parked on the side of the road when you pass them. Nearly all Japanese bikes have a built in limit of 188mph. (which is 300km per hour I believe). But trust me, it still feels too fast.

  • @uptownsamcv
    @uptownsamcv 2 года назад

    amazing job patching up the block, good shit!

  • @tonyc7376
    @tonyc7376 2 года назад

    Been watching for a while now, got to say I'm very impressed with what you do! In the beginning oh, you know like everybody else, I had my thoughts, and my replies, that I held onto by the way! But I sat tight and I realized people would critique me the same way! So I've been watching through the years, anyway just want to let you know that! Also I like your choice of background music in this particular vid!

  • @crazymofo5990
    @crazymofo5990 2 года назад

    Lovin the arc shots!

  • @playinwithfirecustoms7954
    @playinwithfirecustoms7954 2 года назад +6

    Dude, AWESOME looking welds!!
    ...and it looks like somebody was twisting the ever loving PISS outta that bike when that conrod cap let go...

    • @makoman67
      @makoman67 2 года назад +2

      It really takes some serious abuse to do that to a busa motor, they are so strong on the bottom end. God only knows what they did to that thing......lol

  • @atilathesonofdanubius4277
    @atilathesonofdanubius4277 2 года назад

    You are super handy with machines. First time checking your videos and I'm already a fan. May watch a few more to see if anything rubs onto me.