We Break a Engine Block into Pieces and Made Disc Brake for Semi Truck
HTML-код
- Опубликовано: 29 май 2023
- We Break a Engine Block into Pieces and Made Disc Brake for Semi Truck
#discbrake #machineshop #machinist #amazingtechnology #dieselcreek #pakistanitruck #manufacturing #machinerepair #cuttingedgetechnology #cuttingedgeeng 
Хобби
For those who do not know metallurgy, it is an extraordinary video. It has a series of serious errors in the production of brake discs. The molding sands mixture is made as considered by the mixer, without moisture control, permeability, etc. They use cast iron from engine blocks, which is a superior gray cast iron, but it is melted at the cubilou, where they burn a lot of coal to maintain the lamellar graphite and prevent the formation of cementite. The result will be low-quality lamellar graphite cast iron brake discs. If you notice, it does not show whether they are checked dynamically or statically. A disc like this, under brutal braking, is likely to break and cause a serious accident.
I must say all that being said, no one here in America would work like that anymore. People are too spoiled. These people seem like that have to do what they have to do.
Hopefully the vehicles these brakes are going travel slow.
@@akrocuba it's not that people are spoiled. I'm a metallurgical engineer and I cast brake discs for mercedes, bearing caps and vibrochen for daewoo. I have some experience
@@stefanpopescu6479 Exactly what I am thinking. Thought they have kinda arc furnace to melt the cast iron, but then I see the coke pile... Dont think they will blow oxygen into the furnace to reduce some C..
@@stefanpopescu6479 I MEANT NO DISRESPECT AT ALL. I OBVIOSLY KNEW THAT YOU KNEW WHAT YOU WERE TALKING ABOUT. I'M SORRY IF I CAME OFF THAT WAY.
I just see soo many people now in America that are simply lazy and living off the government. What those guys are doing is hard work and I'm guessing long days with no safety equipment. In America I can tell you that people are extremely spoiled. They complain about nonsense. If they had to work like that OR hunt for their own food, no one would be "offended" and no one would be "protesting" instead of working.
I grew up poor like many others but worked hard to get where I'm at and then to see people get free everything and they never paid into any system, it pisses me off!!
Again, no disrespect was intended.
@@akrocuba keep calm, i agree with you. I wasn't born rich either. I have not received anything from the government, I am annoyed by those who receive money without working 🙋
We can all agree that these probably arent the best made rotors, but taking in consideration of the primitive work environment, tools, and methods and all with no PPE whatsoever, that's pretty damn impressive! My hats off these skilled hardworking men.
When your buddy says "You can get them cheaper" off eBay.... 😂🤦
😂
Damn.... I'll never complain about my job again.
I was relieved that once they started working with the molten metal they put their sandals on.
Safety first!
😂
you spelt safety slippers wrong lmao
Safety sandals
Steel toed
And I'll bet they could also make engine blocks from old brake rotors
Next episode 😂
Fuck yeah they can.
They can turn old shoes into engine blocks.
Why do you think they aren't wearing any?
😂😂😂
Probably do considering the failure rate of jaguar land rover engines 😂
That’s crazy I didn’t expect him to literally split the engine by hand
And not even wearing gloves or safety glasses. I mean imagine one of those block splinter and send shrapnel flying back towards him. Crazy.
Yeah they’re some hardworking people for shit conditions
Nice brakes. God bless the driver's.
I see where autozone is buying aftermarket rotors 😂😊
The concern with the safety of these workers, is really impressive
What do you mean? They have their safety sandals on!
Imagine their lungs? What’s the average age before they die? Mid 40s?
@@sticustom how do you guys think america was built? These dudes are doing it the way that it was done back in the day when men were men. Now it's always QQing about safety and osha and blah blah blah. This world would not have been built with you at the helm
@@captainfancypants4933 just because that was then doesn't mean it needs to be now. We've learned better ways along the way- that's called progress.
@@captainfancypants4933 yes that’s the way it WAS done until they discovered the side effects of silicosis, asbestos in the lungs, chemical carcinogens, etc that shortened a persons life by decades. The average age of people was in the fourties’ back then, today it’s nearly 80. So you think in todays world people shouldn’t have protective equipment to prevent injuries that occur immediately or diseases that take decades to slowly kill you? These people have the rights to live a long life, not died prematurely just so the wallets of their employers get fat.
I worked on a project in a foundry for a few weeks in the US and the guys pouring the metal had the equivalent of space suits on the entire time and 10s of thousands of dollars of PPE. Seeing these guys do it in barefeet is insane!
В металлургии без средств защиты работали в 15,16,17,18,19 веке
guy gets hurt in US: massive lawsuit
guy get hurt there: he gets fired
Si no los mata el trabajo los mata la comida la india es una locura
its their culture. they don’t believe in sketchers nike or addias
I guess you don’t need the PPE!
The man is urinating casually at 3:00
Funny
man ...my back hurts just watching these guys
Представляете насколько должен быть ушатан блок цилиндров, что умельцы из соседнего гаражного сервиса не взялись за его "восстановление"?
Как же тяжело они живут
Либо люто поведенные, либо огромное кол-во микротрещин когда варить уже бессмысленно
А тем более индусы.
да это все мелочи, вот бы так наш русский брат работал бы на автовазе, эт ж все ручная работа не автоматизированная, знать бы кто их поставщик, понятно что из двс траков, все бы автолюбители переехали на этого производителя!
меня больше всего пугает ,что тормозные колодки делают из сплавов алюминия, блоки же алюминиевые.
Four things I can’t get over about this: 1) how much it reminds me of Indiana Jones and the Temple of Doom 2) that they wear sandals doing this kind of work 3) that they paint the cooing fins inside and 4). That there are engine blocks they actually scrap and don’t repair.
о, а вот и официальный поставщик сборочной линии Lada ))))
Ниппон вообщето, коробка даже запечатлена, где чел зенковкой занимается
ты чё:? это оригинал БМВ
Using one of the most sophisticated highly regulated pieces of steel and turning it into low quality cast iron and milling it to look like a brake disc takes some serious skill. Best part is most people don't know they're being scammed and think they're getting a real break disk when you are just getting a shiny chunk of iron.
Not much different than what we get on new stuff
Then you'll love the video of them making passenger buses just with tack welds Lol.
I work at a chrysler dealership and let me tell you man we recycle our scrap metal and it goes to china where they do the same thing just on a higher scale. Then people go to their dealer for peace of mind and oem quality but you’re actually getting Chineseium garbage. The whole world is like this in a nutshell. Make it as cheap as possible tell no one and charge a ridiculous amount.
@@clarencefoster7689i still have the factory rotors on my 1995 tahoe, they only lost 2 thousands of a inch in 290k miles, forged steel rotors that my files cant even scratch
"break" disk is correct 😂
The guy with the hammer knows every end of the day what he has done. And in the next morning he still knows it. That is a back breaking job
Very very bad arthritis
You got to love the guy who has the job of just flipping the engine block over for him Lol.
The Supervisor stood watching him, flipping the block occasionally has got it hardest.
Like Victoria prison.
They are used tooo...they seemed thin but they are strong and tough
Теперь понятно, почему гаечный ключи made in India расходятся, когда пытаешься затянуть обычный болт на 6
Это не Индия, Пакистан кажется
@@user-fu9xu4zy6d хрен редьки не слаще
Poor guy with the sledgehammer probably has dreams about shredders at night
When you don't feel like going to work, remember there are these guys doing hard work
Look ma no toes
Y cuando tengas afán, recuerda los frenos de disco Made India 😂
@@alejandro5930 Its Pakistani made
If I don't feel like going to work, I don't care what other people are doing. I just don't go. If I put myself in everyone's shoes, I'd be too depressed. I do what's good for me.
@@jonathans4503 couldn´t have said it any better! Totally agree
Когда в сервисе говорят: "Есть оригинальные диски, а есть подешевле"😂
Оригинал - черные, красные подешевле 😂😂😂
I really like how they all have their helmets, safety boots and goggles on.
Great work☺️
Typical selfish first world thinking. Helmets, boots, goggles are costs. Get a paying customer first
Их 509 миллиардов. Если что пойдет не так, другого найдут
Yeah yeah we read the same shit on all these vids, it’s getting old. They want or need to work the way they do shouldn’t bother you. Before you had better conditions your ancestors did it tougher too, get over yourself.
Great quality control there! If the final guy goes thumbs up, it has passed.
LOL
When your 18-wheel truck, carrying propane, is barreling down a long, winding, steep hill, with crumbling pavement, in the driving rain, you'll be grateful that your brakes passed their inspection!
India can make advanced engine components, but not shoes?
😄
Many years ago I used to sledgehammer engine blocks, cylinder heads and other gray cast pieces, into certain sizes, because broken up cast paid more.
These guys work very hard to achieve this.
I have much respect for them, as well as their sore arms and shoulders, at the end of the day.
It nice to see proper use of the words “break” and “brake”. That doesn’t happen much nowadays.
Those people are working very hard to Winn a bread 😓respect and salute to all of you ❤
If they were in the USA, they could also loot a Nike or Apple store. According to Democrats, that counts as "winning bread" too. 🤔
Trabalhar numa fundição descalço sem proteção nenhuma isso é escravidão, povo sofre😢
It's an act for the video
@@thetruejay20 I'm from Pak believe me it's not act our labour are very skilled and hardwork we even built our own weapons..it's better then and 💯 like original the problems are the equipments..and poorty
I think I counted 10 fingers and 10 toes on everyone. Great job working safely today, team!
These are newbies. The others went upstairs. 👼
But they all had at least 6 fingers and 6 toes on each hand and foot before.
The workers who lost fingers and toes were replace the day after they lost them.
sometimes safety equipment makes you careless
The non-existent level of quality assurance they put into their product and processes was impressive.
Hats off to all those hard working people! I will not lost 5 mins in this working condition.
The discs actually look pretty good but I would not trust them on anything more than a wheelbarrow.
And guaranteed to be almost round and sort of fit on the studs
@@bryanlatimer-davies1222 At least they do the braking job most of the time, soon at your local parts dealer.
These workers are Pakistani and believe me there work are 💯💪 better they do alot of hard work...skilled worked is 10 time better then machine work and more expensive..still these guys are paid poorly...I'm not forcing you but ...I knw there work I'm local...no accidents have been reported..
@@khizarshah1009Yeah we see that paskistani street workers are the leading tech of the world...
Disc-shaped object.
Amazing street level skills...safety is definitely not on the agenda for these overworked and guaranteed underpaid workers.
It's their culture. Iam sure they laugh at u sucking down fast food sitting on ur ass doing nothing as u judge others. Least they have work ethics!
Well they simply have no choice. At least they getting food on the table to their families
At least they know what a woman is
They are scammers.
@@borayurt66chill out they're not Indians
Good thing they wearing safety sandals. (Found it in another post but still funny)
So what brand of brake disks are they making these for? Hope they aren’t Brembo’s, cause I just paid an arm and a leg for a new set for my X3.
in theory , the engine block needs to be washed , heated , and then molded into a mold for baking blanks , for casting . and so , you will have a lot of impurities with dirt . and impurities in cast iron create voids and cavities , violating the strength of the casting .
In theory these aren't going into space..
I'm afraid that impurities are not of any concern where this breaks will be deployed.
Go go Google! In theory that is 🤣
One person on here can't even type proper English! But we is smarter, we knows it all 😂😂
@@shawnsatterlee6035 He's not wrong though
Страшно что этот продукт попадает на прилавки , и продаётся как оригинальная запчасти
Ну то что будут продавать по цене оригинала это да, но если все допуски про проточке соблюдены, внутри детали нет полых мест, тогда запчасть неплоха.
@@stvossen9608 Ты видел момент балансировки диска?
Тормозной диск из алюминия?
@@user-cu4tm3xl9z похоже это не алюминиевые блоки, а старые чугунные.
@@serjserjinio4300 с виду вроде алюминий.
I think this is how people used to work back in the 1800s but wooden workbenches were already inverted back then, crazy.
Я не специалист в металлообработке, но наверное отверстия под шпильки/болты стоит позиционировать относительно центрального отверстия, а не поддерживаемого в одной точке рукой трафарета.
Бедность это страшно.
балансировка этого дерьма, покинула чат вместе с координатным станком
Нормально!!!
Там у оправки есть проточка кольцевая. Она садится на внешний обод. Биение остается лишь на внутреннем отверстии - в данном видео не показана обработка ступичного отверстия. А все остальные кромки они обточили на станке.
Не разделяю ужаса англоязычных комментаторов по поводу рецептуры. Мы не видели весь процесс варки, поэтому не можем судить о качестве. Думаю, рецептура соблюдена.
@@OlegBulatovбалансировки диска мы тоже не видели и подозреваю что её просто не делают.
I'm in the US. The quality of aftermarket parts here has taken a nosedive the last few years. It's frustrating to get warped rotors right out of the unlabeled white boxes they all seem to come in now. It makes sense after seeing this.
coming to a Auto Zone near you soon,,,,talk about third world,,,no wonder everybody trying to jump the fence to get in to the racist country of the USA,,,sarcasm intended
I doubt they export to US
A couple years ago, I put new drums on my '70 C-10. Still had the originals (at least in the front). I should have left them on there. Even though they weren't in great shape, they didn't pulsate like the brand new ones. The prices have gone up, the quality down.
@@cobus8586 don't be so sure
China is among the world's largest suppliers of car parts, exporting motor vehicle parts and accessories worth $34.8 billion in 2018 to USA.
That right angle gearbox for the sand mixer made from a truck axle is slickly done. It's an old idea that works.
I really dug the truck differential adapted to drive the sand mixer
Пакистан до сих пор не летает в космос только потому, что у этих ребят нет чертежа ракеты...
Definitely gives you some insight as to how powerful a thrown piston rod can be to break through the walls of an engine block!
Not exactly, broken piston rod often hits weakest part of block
@@MrActionPL1 He hit that spot at 0:42 lol
@@MrActionPL1 yeah because the rod knows exactly where that spot is huh? Sorta like on ur wife who will say differently as well 🤣
@@shawnsatterlee6035 I've blown up about 14 engines building big turbo's projects and mostly rod knocks everywhere inside block, but makes a hole in weakest spot , then in most cases rod snap in half or if like my engines rods are forged, engine is seized
They were cast aluminum blocks that they melted down to make brake rotors... Let that sink in.
14:54 отличные диски, ещё никто не возвращался с претензиями😅
good discs, no one has come back with complaints yet😅
👍😂😂😂👍 !
Ja klar, weil alle wo sich über die Bremsscheiben beschweren könnten, vermutlich vom Bestatter gesegnet und begraben wurden - auch eine Art von "Geschäft ohne Reklamationskunden"
Because they all died
Glad to see them take every practical safety measure to guarantee a long happy life.
Бетономешалка у них вообще огонь , задний мост с редуктором 👍
Impressive! Imagine having the tedious task of all. Bagging at the end 😂
Надо им подсказать если насверлить перфорацию, то ценник в два раза поднимать можно + упаковку с брендом типа brembo
Тебе такие и продают😂
Технологии АвтоВАЗа судя по качеству
На порядок лучше автоЗаЗа :D
No scamming in a call center, just honest hard work here. I like it.
No they are actually making fake brake disc's that will break when braking hard. India is the land of scammers, but they cannot help it they are just simple minds.
This is Pakistan lol
@@loveforallhatredfornone1888 India and Pakistan are the same.
@@b44rtlol India has more advanced industries than Pak. 😂
Better than ka boom ing
These people are really hard workers. I'm impressed.
Mad respect for the work they are doing!
Limited equipment yet very skilled workers. Great job.
Limited equipment? I think it is a whole lot of stuff required for 1 product :)
Love all the safety equipment, especially the steel toe cap sandals.
This video has nearly every OSHA violation.
I would bleed out 1st day at work.
@@serbtesla probably because ur distracted by bright shiny objects.
@@shawnsatterlee6035 lmao😅
Fantastic health and safety footwear!
Голыми руками, босыми ногами, без защитных очков, спец одежды. Железные люди. Ма ша Аллах
Нищие люди из нищей страны. Аллах тут не причём
Тоже об этом подумал. Соцзащита у них наверняка на высоте.
Ну погиб один на работе тут же другого возьмут их же мильярды 😮
Great hard working people! Wish you all the best.
Seriously how talented are these guys. 😮
Not a single person of the over 1 billion total in any of these countries has heard of a work table! Amazing.
Money is the problem and u are faster with this method
Where do you think the metal for there furnace came from
@@Mk-cd8fn having a locked up back after a couple weeks isn't going to make you faster lol
Show us all your ignorance without say it directly.
@@TheGuruStud then you will be replace by one of the other 1000 looking for a job.
Хотелось бы увидеть фирму упаковки в которой они будут продаваться
пфф. выбирайте сами: триалли, gm, СТЕНОКС, асинг, сакс, бош, крафт, сат, хола итд )))))
@@kulibin82 Тойота оригинал
Диски из алюминия???
@@Savinskiy555 чугуний
брембо же
respect for those workers ! High ingeniousity to recycle old engine block
official brembo factory 🤣
Good to see he's got his safety slippers on while swinging the sledge hammer at an engine block casting. 😮
The safety laws in the USA make brainless people
Don’t know why your last name is Smart, because you’re not very smart. In many developing countries shoes are very expensive compared to the wage . And in countries that are very humid like the South Pacific, shoes can easily and quickly develop foot fungus.
Safety squints too
Safety first.
@@alpinlt769 safety third*
Можно вечно смотреть на воду, огонь и парня с кувалдой😂
Wow ! incredible !! Nice work friends!
That first part looks like fun!!
Парни настолько верят в свои станки что могут позволить себе перевернуть диск чтобы с другой стороны проточить.
Парни настолько верят в свои станки что могут позволить себе класть ветошь прямо на резцедержатель)
И что в этом такого?
А наши то токаря говорят что диск нужно на одной посадке протачивать 😅
What a job...well done guys 👍
As a diesel mechanic I can promise you these are rotors for a much smaller application such as a passenger car or similar.
Brake rotors for semi trucks and class 8 vehicles are much larger, heavier, and typically BOLT on to a hub using 10-12 bolts. Not the little countersunk holes you see here which are typically annoying little phillips head screws.
No those look like half ton dodge rotors. Dana 44 axle,
those are 5 lug, 3/4 and 1 ton are 8.
Yeah no shit Sherlock. Was your first clue that they’re tiny?
@@Jeremy-iv9bc read the title.
5 лет назад я запасался пивом и безудержно смеялся под эти видео пакистанские, 2 года назад лишь слегка улыбался без пива, сейчас смотрю и думаю какой стартап замутить в гараже))
Открой там мини бар.
Увы это наше будущее 😢
Клуб гаражных алкоголиков
@@sardaukar6478 ваща будущее это алкоголь
@@hansolops1287алкоголь? Мне два!
I really like the safety shoes! Nice design.
Те что не смогут раздолбить, заварят электродом и в машину собирать будут 🤣
Точно. Это у них сортировка-что на переплав, а что на востановление блоков
How the worker hammering.Hard job😮
safety shoes, gloves and protective glasses, yes, everything is up to standard!!!
:))))
They are doing Hard work with Good Skill, I have not seen any where that they were cautious and care full about the Chemical Composition and Other Properties of Material as per Duty of the Component since the Part is highly responsible for safety and operation of an Auto Motive Vehicle such part failure can lead to Road Accident with various Lives to End. Any How the Process of Breaking an Engine Block is much technical and impressive.
Смогли освоить довольно сложное производство, но при этом не смогли сделать сдвижную дверь в печи? Приставляют кусок железа и подпирают палкой
Ну так работает ведь
Санкции нам не вредят да? 😂
@@sardaukar6478 ваще пофиг на санкции
@@ne_skazhu_nikomu"ваще пофиг на санкции" кричал окровавленный водитель летящий через лобовуху тазика с пакистанскими запчастями 😂😂😂
That $39 Ebay disk rotor you bought this Summer, came from these guys.
Glad to see them taking all the necessary safety precautions 😢
OSHA would love them
This is how America will be in about twenty years
Amazing skill. Such hard working people
No wonder these dudes have so many weapons this is quite impressive if I do say so myself
What I see here is awesome recycling ♻️ and very imbitious hard working people.
Are work tables and conveyor belts illegal in Pakistan or what? Why after every step does the material end up back on the floor? So much wasted effort and time.
Labour is cheaper!
@@jackking5567 if labor is so cheap maybe they could hire a couple guys to squat in front of the factory and wave at the tourists. It would make as much sense as all the wasted material handling.
Belt conveyor and table need to much money devide salary man power.
Belt conveyer will need motor = electricity bills + maintenance bills+ with the crappy safety half the crew will end up with missing arms and legs .
@@jimfarmer7811 no. Hire a hundred unqualified workers is much cheaper then build complicated machine and teach workers to operate with it.
Finally we can see how ventilated rotors are made.
Тормозные диски.
Don’t forget to mention! The speciality coating at the end 🎨😂💀
Учебное видео по "импортозамещению" ...
Muy bueno excelente que bien trabaja esta gente felicitaciones muchachos
Hard working men. Very good job!
Very good work. Thank you.
Respect for that workers 👏👏👏
Wow 🤩 amazing work
"How off centre do you want the casting?"
"YES!"
Boooo
I’m dying 🤣🤣🤣🤣🤣
Guy operating a giant gas torch barefoot. Guys handling molten metal wearing sandals. Guy operating a lathe wearing a loose billowing long sleeve shirt. Nobody wearing any safety equipment or gloves while handling toxic liquids, breathing toxic particulate, and spray fumes. This video has it all!
I didn't know there were that many safety violations. You counted them all. Good job 😅
There is a guy wearing one glove while drilling
There Jerusalem joggers aren't steel toed 😅
That makeshift door they used to close that area where they were heating disk inserts was also probably made from Asbestos lol.
not that I'd ever expect to see safety glasses or steel toe boots, but that guy sledgehammering engine blocks is on borrowed time.
One hammer swinger, three supervisors...efficient!
Great workmanship
My deepest respect to these Men ! 😁😁
I used to work here, don't let the video deceive you. we had great benefits, paid holidays, weekends off and even better employee discounts. the yearly bonuses were also very rewarding. we only worked 4hr shifts 4 days a week.
Don't forget remote work
These are tough man, much respect.
Hard work ....appreciate them.
Каменный век. Смотреть страшно
Прикинь если в глаз кусок отлетит
@@krokodil_kaban4ik
Та это мелочи! А если с ковша на ноги прольётся металл?
Они редко до 40 доживают..
@@masters_of_Kherson ноги просто шире ставить и ничего не прольется
Последствия санкций, это наше будущее братцы
все як у тебе в рашкістані
Кто не знал, как делается брембо))
No safety gears. Just hard working. Respected!
Big thumbs up to the worker @ 14:56. Nice work !