Ford S Max 2.0 Tdci Siezed Diesel Injector Removal, Cleaning & Seal Replacement

diesel fuel injector leaking carbon from the copper seal. port cleaning and new seal fitted
Welzh Werkzueg diesel injector puller tool used

[@ianhankin8833]

Thank you so much for this explanation. my sons 2011 2.0 Mondeo has S Max Dephi injectors and after watching this I was able to strip things down enough to find that the clamp had a broken arm. Unfortunately the diesel return connector broke but I was able to remove the broken bits and replace the return line after watching your video. So nice to have someone explain things clearly and without fuss, unlike some videos where the presenters think they have to overact. top man...👋

[@LiamCostello-bq5cf]

Excellent video exactly explains the problem I have right now with a 2012 Ford galaxy.
Mechanic told me the engine needed to come out in order to complete this job!

[@LiamCostello-bq5cf]

Thanks for sharing!

[@liamcinq]

So many different parts to this video shows this isn't Jimmy's first rodeo!

[@user-dc9sx3vb5c]

Thankyou for a very clear and sensible video. Simplicity shown and one of the best I've seen. Thankyou again...

[@ORileysAutos]

Glad it was helpful!

[@faroukkhan6777]

Thanks Jimmy for all your hard work,, have a great week 👌

[@marcusadams8067]

Excellent fix. Just a shame I’m in Devon.

[@1jwh1]

Great videos and detailed work,
Your knowledge is priceless

[@ORileysAutos]

I appreciate that!

[@brianlavelle4679]

Hi Jimmy
I watch all your videos, you do very informative and clear views of the work you do,
I like how you explain things on your diagnostic equipment,
keep up the good work

[@ORileysAutos]

Thanks, will do!

[@slycade1585]

Excellent video, highly recommended, thank you.

[@ORileysAutos]

Glad you enjoyed it!

[@JeanJacquesMamboBell]

Got the same problem ! Thanks for the video

[@ORileysAutos]

No problem 👍

[@huntman9485]

Jimmy Thanks for great content in this video. However the issue I’m having is with a 13 plate mondeo (same engine) the issue is that number two injector clamp is broken. Is there a certain way to connect them to the injector and how tight does the clamp need to be in place? Thanks

[@alishataylor1120]

so do you not need to replace all the seals just the copper ones

[@devilsnash9361]

When ever ive done this i use a hoover and small tube to suck out any debris and cheap endoscope on my phone to have quick look down inside plus are these not stretch bolts if so should they not be replaced

[@nickayivor8432]

👍

[@tezraym]

So I took mine apart and now I can’t get the leak off pipe back in injector number 1 how do they go back in it just won’t go past the round green ring that the clips pushes into

[@confoley434]

There is a plastic collar missing, this fits around the neck of the injector and keeps it centered in the Head so that the injector clamps evenly, this repair will leak again without this

[@JohnHall-oj8rd]

Had the same problem replaced the seals primed the fuel still not starting any ideas??

[@tezraym]

That is the exact issue I have right now 1st injector trying to get quotes to get it done so I can get an mot I would do this myself but I need to get the tools first which are not that cheap other than cheap looking ones and if I mess it up then I have spent the money for the repair on the tools already maybe I should see if the injector will come out first

[@launchbreak]

you don't really need all these tools... they just make work easier, but you can do without just fine.

[@mohammadaliebrahimi-nik9486]

Great video
would you please guide on how to find the right sealing online? thank you.

[@petegoldsmith4007]

What torque did you do the injectors up to?

[@paulthrelfall9313]

I know I live too far from you but what sort of price would I be looking at for DPF clean, vaporiser clean etc. Thanks

[@dalewhittington30]

Really wish i was closer to Bedfordshire! My kuga 2009, 2.0 tdci is being a cow! Im told an injector is at fault, engine malfunction and esp light on every start up. When it does start, sometimes 7 times!! hesitation, enging slightly shaky. ive taken off the egr and cleaned. installed a new throttle pedal. still no joy. Then to be told an injector was at fault. He unplugged each injector when the car was idling, engine stuttered on every one except injector 2. when i repeated the following day, the engine stuutered on all of them. Is it possible the injectors need pulling and cleaning? Thanks O'Riley!!

[@faroukkhan6777]

Always use an additive in da tank , also when pulling off wires from injectors it can also need programming, Jimmy is da best u guys have 👌

[@David-oz7se]

Great video 👍

[@ORileysAutos]

Thanks 👍

[@pnchz7791]

I’ve got this problem, out of curiosity what was the cost for this repair
Thankyou

[@ORileysAutos]

I can't remember exactly I think around £250

[@s.wilson5675]

Fantastic!

[@ORileysAutos]

Many thanks!

[@alexanderstefanxandraswedi5835]

❤🎉😊 great job brother

[@badougaoua4720]

2l 163 hdi it french engine this is why it leak

[@brunoalmeida1238]

Pro.

[@darwinrover]

The Black Death

[@albertmeek416]

good job and well done.🙂

[@ORileysAutos]

Thank you! 😃

[@kenlarman4252]

My OCD was praying that you didn’t get the oily crap on your new Milwaukee 😂

[@ORileysAutos]

It's inevitable to get ruined 😥