Repair a Damaged CAT 631 Scraper Hydraulic Cylinder Rod | Machining, Boring & Welding
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- Опубликовано: 25 фев 2021
- This video is a job we did to repair a damaged hydraulic cylinder rod and eye for a Caterpillar 631 Wheel Tractor Scraper apron hydraulic cylinder. The rod has scratching and the chrome is damaged so needs to be replaced. The cylinder rod eye is also out of shape and needs to be reclaimed to fit the bushing. To start, we machine and part the eye off the cylinder rod before reclaiming the eye by boring out in our milling machine, welding up and boring back out to spec. We also install the new bushing by press fitting in our 150T tonne hydraulic press. We machine up the new cylinder rod using 3” inch diameter induction hardened chrome bar. We need to machine both ends of the cylinder rod, the first end we are machining to fit the piston and cutting the external thread for the nut. The other end of the rod we also machine to fit the original rod eye, which is then MIG welded on to complete.
In this video we are using:
- TM-26120G Lathe
- BM-63VE Milling machine
- HMP-150T Hydraulic press
- WIA 500i Weldmatic welder
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Наука
Hey viewers sorry for the late upload today we had a RUclips glitch but it's worth the wait! There is a lot happening in this video. During the job we can't spend too much time explaining every step, so just drop any questions you've got in the comments. How much does it cost? A new rod is about $6800 and we do the repair for less than a quarter of that 😎👍 And next time I will get it in one take for sure! 😂
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@@jerryuk93 You mean like the 6 so far for machining one already cast part of a power hammer?
@@jerryuk93 No worry's it's normally around 2:00 AM here when you post it's a small world . It's always beer:30 some where's just once a day here ! 👍
Hello
Great vid, one question what was the tolerance of the rod length?
@@mrnick5709 spot on😃👍
You know you're machine shop is successful when your helicopter is parked out back. 😂 Love this channel!
Wonder if we'll ever get a flight tour of the facility/compound?
That's for our part pick ups 🤣 haha nah we wish, that's owned by a local businessman
Noticed that as well.
30:33 helicopter
He probaly built it himself 🚁🚁🚁
Self lubricating bush gets impregnated. I remember that class in grade school.
Machinist porn at it's finest haha 🤣🤣
I was thinking the same thing LMBO but I didn't want to say anything lol
It was well lubricated for his touch.
@@CuttingEdgeEngineering 🤣🤣🤣🤣🤣🤣🤣
@@CuttingEdgeEngineering No more tech schools anymore... oh well..
Thanks for your videos..
Nothing more satisfying than to watch a Professional doing his job. You sir, have an incredible amount of skills and knowledge. Not to forget, nice shot an edited video, as always!
Cheers mate! Thanks for the great comment 😎👍
@@CuttingEdgeEngineering and Kurtis isn’t too bad either 😉🤣😂 has the professional destroyed his new toy yet?
@@TheSwampdoggydog the toy is still going strong!
Curtis, I know you get frustrated with the filming but I think your channel is really going to take off. Keep the vids coming, love the channel. Thanks for sharing.!!
Hey Todd thanks for the support mate! Will keep the vids coming 😎👍
@@CuttingEdgeEngineering Hey, i'm new on the channel and i'm loving to watch your videos. Thanks for sharing your job with us. Greetings from Brazil!
Doggy has a promotion , security manager now, cool.
all promotions come with bonus new toy 😂👌
@@jerryuk93 That would be if the delivery bloke actually reads the description, that doesn't happen here in Aus lol.
I know zero about lathes, milling machines etc but I love watching the process of fixing such heavy duty stuff and you make it look easy because of your great skill set. As always the bloopers are hilarious.
Hey mate glad you enjoy it! Thanks for taking time to watch and comment
At the most basic: Lathes spin the work against the tool, milling machines spin the tool against the work.
I could have watched the video a few hours ago but preferred to wait for an evening in Canada to relax after dinner - I knew it was going to be a celebration.
Hope you enjoyed it mate 😎👍
Ah 65and still being schooled in something I just took for granted...you are one hard worker,teacher,family man.love the banter between photographer and the subject...send more projects ..ill never tire of this channel..
I was pretty impressed with the runout on that shaft - until you showed the other end. That right there shows machining a new rod was the right call. Loved the slo-mo into the bin too.
yeah it seemed alright at first, 10 seconds later, oh never mind haha
Slo-Mo into the bin. Thanks for your service, Rod. You will be missed.
Yay, Friday!
“This week, we’re going to get *rid* of the banana, and replace it with a proper rod.”
Thanks for another great one, Kurtis and team CEE!
Hey Geoff hahaaa yeah we've had a run of banana jobs! Thanks for watching
I love the feeling when your get a jobs length right to 0.001mm, ahhh best feeling
Satisfaction on point 😎👌
Thanks for sharing in the description the factory replacement cost for this type of part. Your ability to refurbish back to OEM specs at a cost saving while likely still being able to provide a quicker turnaround time than shipping is a benefit for your business. Your attention to the details will serve your business well. Love the outtakes with your wife’s infectious laugh. Give the safety officer a belly rub for me and stay well.
Hey mate thanks for watching and the great comment! Cheers, Kurtis 😎👍
Ahhh my daily dose of good ol' hard labour. Thank you very much for sharing, as always: have a nice weekend! getting a fresh coffee now
Hey mate thanks for waiting for the vid! Enjoy the coffee and machining action 😎👍
@@CuttingEdgeEngineering You maybe should consider to rename your company into "Emergency Heavy Machine Repair Australia"
@@dermozart80 No that will be the name of the TV show.
You're good folks, making an honest living. I wish you all the success possible.
Take care.
Thanks for that!
i agree with you and i definitely wish Kurtis, Karen, & Safety Officer Homey the absolute best for themselves and their business as well, & with some of the new equipment, the stratosphere is the limit for their business
best things about theese vids - exept beeing very interesting is the bloopers at the end - NEVER remove that bit PLEASE!!! " Rod's Fucked!! - Gets used.... ALOT !!"and a tiny burnout at the end - LOVE IT!
😂😂😂 not going to lie they are my favourite part of the video too
Sat in bed laughing at the runout, the wife looks over and just shakes her head.
😂👌
I’m in awe of your talent. Another great episode. Shout out to who does the editing, great camera work love the slo-mo action, knowing when to speed up add music, inserting definitions of what’s being done etc. then the bloopers at the end, perfect.
Hey mate thanks for watching and the great feedback. We appreciate it. Cheers 😎👍
That bit with the dial indicator and the rod, zero runout, that must be ridiculously pleasing.
Great stuff as usual. Thanks for presenting on how heavy equipment is kept running without always buying new parts.
Welcome mate thanks for taking time to watch 😎👍
Incredible work!!!!! You have some serious skills! I loved the slow motion part where you threw out the old cylinder rod. Great video and I know that your customer will be happy!!!
Cheers mate! Glad you enjoyed it thanks for the great comment
Awesome as always. Special thanks to the camera Lady for awesome camera shots and thanks to you for all the work you do!!!
Cheers Greg we are both glad you enjoy the vids!
Boring day but then a Cutting edge video thanks for sharing 🇦🇺👍
Enjoy! 😎👍
Don't think we've forgotten about your promise of a video showcasing that needs massive lathe you bought! Lol. Great video as always
Hahaa viewers won't let me forget! Nah the big girl hasn't had anything done to her yet haven't needed it so been on the back burner
New subscriber, but I’ve watched several of your videos for a while now. I’m not a machinist, fabricator or anything of the sort. But, despite not having any knowledge or ability to truly understand all the intricacies of your trade, I easily can sit back and enjoy watch the project at hand. Kurtis, you do a great job of explaining what you’re doing to a dipshit like me and the “cameraman” I think your Mrs. (if I got that wrong, I apologize if I got that wrong) does a fantastic job. Thanks for the videos.
Hey mate thanks for subbing and watching the vids we appreciate it and the great comment! Glad you're enjoying the content. Cheers, Kurtis 😎👍
100% agree with this
The filming and editing are as good as the machining. To bad regular TV production was never this well done. No drama no nonsense just interesting content, and a little safety officer thrown in.
Hey mate thanks for the great comment glad you enjoy the vids! 😎👍
I now relish Fridays! My wife asked, "It's Friday, are you going to be spending an our on the Gold Coast again?" Yep! Man those button inserts do move the metal, don't they? Great job as always.
Hey mate! Got to love technology can visit anywhere in the world. Yeah the button inserts are great for digging in and roughing cuts. Cheers Bruce myself and my missus enjoy reading your comments! 😎👍
Loved seeing the milling machine doing the boring. You do a fantastic job explaining what's going on. And thanks again to your wife for the outstanding videography and editing. She does manage to make you look so composed when you do your introductions.
Glad you enjoyed it mate. haha yeah she is good at editing!
2:01AM back at it again!
Hahaaa yeah shit house even later this week after a balls up with the RUclips 😅👍
Hey man. I have been a metal machinist for many years in few countries and I am learning from you :-) Mate even if I will not use the new knowledge - I am a bit old - it is a pure pleasure to watch your work. Yes you are good professional and you are presenting all the proper habits in our profession for the younger crowd. Thanks for that.
Hey mate thanks for watching and the great comment! 😎👍
Gotta love it when the material is on the shelf before the job arrives, looked like a nice straightforward job this time Kurtis. Better than a rush job on Friday and getting dodgy materials supplied by the customer anyway.
Hey mate yeah this was a great job all went as well as it should, happy days!
Kurtis's catchphrases: "It's fucked" and "Let's stop fucking around and do it." Fpmsl. 😂😂
Dang dude, you are great at free handing that mig! Don't know anyone that could keep beads that straight and tight! What enjoy about your channel is never gets boring🤔😉😆
Hey mate thanks for that! Glad you enjoy the vids 😎👍
Thanks for the video. I love the outtakes, my wife finds humor in my mistakes (too much I think)
Thanks for watching hahaa yeah are they laughing with us or at us 😂😂😂
I miss you saying 200mm thats about 8 bananas. 🍌
Your Visual aids showing run out one end to the other. Priceless. Now your safety officer has a new toy, less chance to check up you.
Another quality job finished and out the door.
Aussie power👍🇭🇲💯
😂 yeah that measurement would have been more accurate! Cheers mate thanks for watching 😎👍
Having the lathe with a large bore throat like yours is a real blessing for sure. I am really impressed with having so much stock on hand. Being where you are it must be a small fortune tied up sitting on a shelf. I never had the fortune to have had a DRO on any of my machines. They sure make life a bunch easier for sure. Thanks a bunch Kurtis. Another sweet and shiny recovery and execution on a piece of junk eh ! Take care bud. Keep em coming.
Hey mate! Great to read your comment. Yeah it's a 125mm spindle bore would love the bigger brother with a 230mm bore some day! Thanks for always watching and supporting over there mate. Cheers, Kurtis 😎👍
@@CuttingEdgeEngineering 230, Wow. That would be a beast of a lathe eh. How is that new long unit working out for you. It would be great to see a job being done on it.
Really enjoy watching you, very skillfully, make the repairs you do and you do very high quality work.
Thanks for taking the time to show how it’s done in Australia. When you get down to it machining is machining throughout the world, some, like you, are very talented with excellent ideas on how to get the job done.
Thanks again.
From Missouri, USA
Hey mate thanks for watching over there and the great comment! 😎👍
i agree with you, Kurtis is a Metal Maestro and the stratosphere is the limit for him and Cutting Edge Engineering
Hey, I noticed that often times you seem to be working at night. Is it just because it's a rush job or perhaps to avoid heat or something.
Really like the videos.
Hey mate thanks for watching. Yeah both of those reasons, also less interruptions at night so a lot more time efficient to get work and videos done 💪
@@CuttingEdgeEngineering I was thinking that overnight downtime suits your customers best and ensures that you have lots of repeat repairs.
@@CuttingEdgeEngineering Your work ethic is very impressive .
That was bloody fascinating. So many different techniques,processes and tooling changes. To be so accurate after all that work and welding 👏👏👏👏.
Glad you enjoyed it thanks for watching mate 😎👍
The bit at the end is always my favourite 🤣
The best part hahaa 😎👍
And yet another fine piece of work, a pleasure to watch.
Thanks for watching!
Ha Four legged Security Manager (lol) doing his bit at the end to make sure the shipping documents and quantities matched the invoice I see. No stealing scrap on his watch! But the squeaky toy bill must be eating into the profit margin some. Great work as always. I like the attention to detail when dressing the weld. Shim stock to shield chrome. Well done sir.
hahaaa yeah he was definitely doing some quality control there! He's been getting a lot of bonuses lately, all the screen time and views he brings in we thought he deserved it haha 😎👍
I appreciate the shots of the part in question in use in the field. And the slow motion of chips flying!
Thanks for watching and the feedback 😎👍
My compliments to your giggling videographer and to you for your machining skills. You two make a GREAT team.
Awesome, thank you!
Your video's never cease to amaze and on a Friday arvo, happy weekend folks
Cheers mate have a good one 😎👍
"One Take Kurtis" is what we call him LOL.
Great work as usual.
Hey, can I send you a sticker to put on your lathe?
Cheers from Tokyo!
Stu
Hey Stu hahaaa yeah I think that was the most outtakes for 1 video so far 🤣🤣🤣 Absolutely send us your sticker mate! Mailing address is on here:
www.cuttingedgeengineering.com.au/contact-cutting-edge-engineering-australia.html
I enjoy watching these videos very much it’s my senior year in high school and I plan on becoming a fabricator these videos are very helpful on expanding what I know about fabrication and of the process that y’all use. Thank you very much your videos are addicting to watch.
Hey mate good stuff! Glad you enjoy the vids and can get something out of them. All the best 😎👍
Can't get enough! seems like I'm up this time every Friday to watch your vids
Thanks for watching mate!
Maybe you answered this in a previous episode I live in the states and in the iron range minds they have there machine shops right on site unfortunately we don't use the banana system but is your shop on site or you got your own place if that makes sense sounded better in my head
Respect how you fix this cylinder , and those bloopers remain great to see !! (and great infectious giggle from your girlfriend / wife !!)
Glad you enjoyed it mate 😎👍
So how do you prevent a bow occurring in that shaft when you're doing a heavy, mid-point weld like that ? I'd think you'd end up with deflection at some point during the welding process.
Hey mate the spigot being pressed fit keeps it aligned and welding with alternate start stop positions to avoid heat pulling the material. 😎👍
Hi Kurtis, love your videos. It's nice to see a true craftsman at work. You take great pride in a job well done. I'm sure the safety officer has a great part in that as well. Keep the videos coming. Paul
Hey Paul thanks mate!
I'm glad to have found this channel. I'm a machinist and gunsmith in the states so I work on a much smaller scale but love to see metal removal either way. Keep up the great work!
Ho yeah, a new episode in my favorite ASMR series.
Cheers mate hope you enjoyed it!
Spot on, would it be any different
Love your work. No bullshitting around. Just The work. Love it👌
Yeah that's what it's about on this channel 😎👍
Loved today's video, good to see some different things like the mill and the press. Keep 'em coming mate!
Hey mate thanks for watching glad you enjoyed it! Yeah a few things we realised hadn't been shown on YT yet 😎👍
Video turned up here in NZ just after 9pm and it was worth the wait! Not that I expected anything less! Good job Mr and Mrs Kurtis and Homie! One question - how many people are working at CEE? Is it just you three?
Hey Mike yeah was a late vid this week my missus was not happy hahaa. Yeah just the 3 of us 😎👍
Is it wrong I want to skip to the end, have a laugh then watch it from the start?
That's what I do hahaa
You did a beautiful job adding weld material to the eye.
As for the rod. It was beyond warped. I actually laughed when I saw your dial indicator dancing. When you dropped it into the scrap bin, I bid it farewell.
Please give Homeless a message. My cat, Sneeker says Homeless is a good boy and keep taking good care of his humans. My cat also loves your channel.
Hahaaa Sneeker what a cool name Homey says g'day 🐕😂 thanks for watching mate have a good weekend 😎
You have a very nice dog and a very patient wife, great Vids.
Regards Richard 🇬🇧
Hey Richard thanks for watching 😎👍
Awesome video production/repair...as a fan of the channel it would be great to have an “interview” of Kurtis...education, work experience,business start up,introduction of his wife/partner...etc
Great suggestion! Thanks mate
His education is obvious.
so who is the lady behind the scenes we get to hear her and her reactions in every video she needs a spotlight her camera skills are spot on! thankyou for the videos i have enjoyed every one keep up the great entertainment!!
Hey mate that's my missus, she is happy to stay behind the camera for now 😎👍
Cool stuff. Love seeing the smoke coming off the cutting tool & the slow-mos. Great close ups
Glad you enjoyed it thanks for watcing
The outtakes are GOLD. 😄
Glad you like them
Always look forward to your videos, it’s a great way to end off the week.
Would the old rod be ok for any DIY projects at home? Would that be something you’d consider selling?
Hey mate thanks for always supporting the vids! Would probably be alright for DIY home projects, we scrap it for quality control reasons could have fracturing through the chrome along with the other damage but for shits and giggles would be alright. Shoot us an email will see what we can do 😎👍
@@CuttingEdgeEngineeringI was asking, as my son makes ride on trains (5” gauge) and if we could machine the wheels and other parts rather than pay someone, it would help. Thank you, will email you one day soon. Cheers.
золотые руки!!!
Awesome video as always! I love watching, I always learn something! I would love to see in a video a bit more about you guys and your journey to where you are now! Cheers have a great weekend
Hey Dale thanks for watching and the vid suggestion we've had that requested by a few viewers so will do that one soon! Cheers mate
I was fishing down at the Cardwell jetty when I got the notification that you posted a vid. I packed up and came straight home to watch it, priorities.
What a legend! That's dedication mate thanks for the support. Hope you got back down to the fishing spot today 😎👍
Another great rebuild. When does the "new" lathe get installed?
Soon! It's been on the back burner haven't needed it yet but will probably need it in a hurry and regret leaving it sitting there 😂
@@CuttingEdgeEngineering Then will come the rush to install it in time to work on a job, with no time to enjoy the installation or the breaking in of the new lathe.
Is it just you in that big shop?
Can I make a suggestion, for the one take challenge, keep it simple, how about "it's off a bloody big machine, gets used a lot and this ones buggered. The customer is a impatient, tight arse, so we're going to fix it a day for less than the cost a new one"
As always you skills make an awkward job look easy.
🤣🤣🤣 someone's been watching lots of our videos! Got the lingo pretty well spot on there mate.
Kurtis, mate you are so professional. Love your work and the music is just right. Not over powering not too long just right. Sort of calming whilst watching. keep it up mate cheers Nick
Hey Nick thanks for the great feedback mate. Me and my missus appreciate it! Cheers 😎👍
Popped up on me notifications this morning ..buggered as was at work ..was worth the wait .great video as always guys and homeless looks happy with his new chew toy
Thanks for taking time to watch mate! Yeah that new toy is going strong he hasn't destroyed it yet 😎👍
Putting the dial on the back end of the rod, fkin pissa "Quite a lot of runout" he says.
30:36 Is that the express delivery option in the background?
Yeah was a little bit bent 😂 Nah that's for the smoko lunch runs!
No just kurtyis's run about
It's Kurtis's SkyLux, only available Down Undah
Hey man, do you work after hours when you make these videos? I never see anybody else in the shop.
Hey mate there isn't anyone else that works here, do work some long hours when it's your own business but prefer night time as no interruptions, cooler and can be a lot more time efficient
@@CuttingEdgeEngineering you are a one man shop? Wow. Impressive.
Curtis.,
Love your videos. Especially like the way you show the rest of us where the damaged parts come from and what they do.
Big fan mate.
Hey mate thanks for supporting the channel and the comment! Cheers 😎👍
Absolutely love your work keep them coming 😁. Love your puppy too
Cheers mate will keep the vids going! 😎👍
Здравствуйте! Подписался, и теперь регулярно смотрю вашу работу. Может вы покажете того, кто всё это снимает, и смеётся над вами, когда вам не удаётся завершить фразу?
Привет, дружище, спасибо за подписку и просмотр! Она пока остается за камерой 😎👍
@@CuttingEdgeEngineering Говорите по-русски или через переводчик?) Я тоже подписан.
Is that your helicopter out back?
Interesting content, TY
Hey mate thanks for watching. Nah that one is owned by a local business man
Great video as always! Love the bloopers and doggy as well! Thanks for letting us follow along with a true professional!
Thanks for watching! 😎👍
Love to watch a amazing machinist with a sense of humor. 1st take.....yea right..
😂 I think that ended up being the most takes for any intro
3:17 Well, even though it's scratched to buggery, at least it's still straight.....
3:35 Oooooookay, never mind ((0_0))
😂😂😂 yeah looked alright at first
perfect work, always makes my bum twitch when you use a parting tool between centers :)
Always good to give the viewers some pucker factor 🤣
Love the way you set up thet 3 jaw...clearly you spent a little time centering that up. Thanks for being us along. Love to watch you work.
9:20 the background hum has that "something bad is going to happen" feel to it.
Back when I was laying a lot of bead, we'd peen the hell out of new weld, or use needle guns to take the stress out of the weld while it was still hot. I'm guessing induction hardened 4140 might be a bit less prone to stress deflection, but there must be some issue with displacement sometimes.
Hey mate yeah on larger dia rods when heat is sucked out quicker we do use the needle scaler to avoid stress fractures. This sort of job it's not necessary
@@CuttingEdgeEngineering Even the comment has an Australian accent. :) cheers
Hey Kurtis, back in the day, when I was doing my apprenticeship in a coal mine, on the afternoon shift, me and another apprentice used to go out to the spoil tip and race those machines around the tip roads. TS 65 scraper boxes I think they were called, engine in the front and another at the back. Hours of fun!. Great video as always, you've got to be on your toes when you've got that mass spinning around eh. Regards from Wales
Awesome stuff always great to hear what sort of memories these videos bring up for viewers! Thanks for watching 😎👍
Hello GHL, what "PIT" was that Butty 🏴, from another Taff 👍🏴
@@geofflewis4815 Cwm Beddau Geoff
Nailed it !!!!! Everything but the 1st. take... but it was worth it... Thanks bunches.... 4 legged forman looks happy.... Camera work was great as usual...
Hey Dave thanks for the regular views and comments we notice and appreciate the support mate!
Doggie sees yoyo, licks lips @33:02 ....LOL Love how he grunts...:-)
hahaaa yes he wants that toy as well
Kurtis nodding is the funniest part of the video! 😄
That cracks my missus up as well
Editing the mistakes at the end of the movie was brilliant. I would like more. It made me day. :)
More to come!
I enjoy this channel as I am a retired ME. And all those metallurgist can take a flying leap as I have known many and they never agree with each other.
Truly winning this eve.
No work tomorrow, get to ride the mountain...
But, best of all, I can stay up tonight crushing some cans and watching CEE go to town. Your finesse with the overhead shop crane and the 3 jaw is impressive!
Another killer vid, Kurtis. Thanks boss
Awesome mate enjoy the weekend thanks for watching 😎👊💥
Really enjoy watching you folks apply the skill to repair this kind of job. Thanks.
Glad you enjoyed it thanks for always watching 😎👍
Thanks Kurtis, more top notch quality engineering right there! I was surprised to see the way you fill shit in with weld - I didn't realise that it took to machining etc. as well as it does. Oh, and that threading you did was marvellous! Cheers mate.
Hey mate thanks for watching glad you enjoyed the vid 😎👍
I love the way you set thing up to be welded together
How dare you not take Puppy for a roadtrip. Great video.
Hahaa yeah he was expecting to go in the ute
Excellent video Curtis thanks for your time your workmanship is excellent thanks 🇬🇧🇬🇧🇬🇧🇬🇧🇬🇧
Always welcome Phil! Take care mate
TOY! TOY! TOY! Love the look the dog has when he sees a new toy. 🤣 Hey Kurtis, great nother video from you and the wife. Two big 👍👍up to your wife on her continuing great videography and editing....oh ya nice job on the machining work 😁. So couldn't resist that. LOL I really do enjoy your descriptions of what the part is and does on the machines. Definitely gives more perspective on the part. Keep up the awesome work.
Hey Jeremy! Not sure who is more popular, safety officer...the missus with her camera work/giggle or me hahaaa 🤣 I think I know Good to hear you like the commentary it's well worth the 200 takes then. Cheers mate 😎👍
Another great video. The delay is worth the wait. Very enjoyable and done in almost a documentary style, less talk gives the viewer a good understanding of what is going on. I see the boss got a new bonus for his(her) work.
Thanks for watching mate yeah I prefer less talking as you can tell from the outtakes i'm not the greatest at it on camera hahaa Safety officer boss definitely a he, can't miss the set of nuts on him if he turns around 😂
Thanks for all the great videos.. The best to the Security Manager and the Video Manager :D
Cheers mate thanks for watching