100 amp welding machine | How to make welding machine at HOME|DIY
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- Опубликовано: 9 сен 2024
- 100 amperes Professional ARC Welding machine.
1) 6 inch core 7.6 kg or 4.5 inch 5.8 kg total 13.4 kg.
2) DCC wire ( Double cotton covered wire) for primary winding
11no. / 2.304 mm and secondary winding 4no. / 5.189 mm.
3) Wire for primary coil 1+1=2 kg and for secondary coil 1+1=2 kg
total 4 kg.
4) Layer paper, Cotton tape, Insulating Varnish etc.
5) Please notice the video properly. If any problem comment me.
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I love watching craftsmen at work...Thank you for sharing.
بہت اچھی تربیت ہے۔شکریہ
Лет 25 назад я тоже так делал... Знакомые думали - рехнулся...
Ну, их попустило, когда научился плавить бронзу, ковать нержавеющую сталь.
На расслабухе немыслимой пхнул..!
every thing is fine but i cant see proper connections of coil at last the video
imp. thing is connection
think about safety
That was feckin awesome. You have the patience of a saint but a cracking result, well done.
A lot of hard work and you have a masterpiece...
Wow! Absolutely professional! A perfect machine with few tools.
Zenith Computer's ,thanks to made you this machine.I'm very proud of you.sir can i ask about I core? how many pieces I core you use it or many layer at.....I'm from Philippines.thanks.....
Now that is class, so well executed and possibly better than shop bought machine
One of THE best videos I have come across.. Kodos to the person who is working on it....
good bro . your voice is important for some people who don't know more about this
Very well done sir, very impressed with both your ingenuity and thorough craftsmanship as well as your perseverance, I am totally starting this tomorrow just because it looks fun, Probably took you 2 days Maybe three max To complete this I bet. LOL Going to take me a lot longer I guarantee. Thank you so much for the great educational and entertaining video.
Wow wow wow no words but having great thought and other's work done showing to others were excellent job!
That is great I understand what you did so you did not use any rectifiers and are welding with AC. I would not have the patience to have complete all those steps. Nice Job!
Good job sir from new zealand
Thank you
Thank you for your technical know how you are blessed
Well done man. Good and professional work and better video. Congratulations from venezuela.
I have seen so many home made title videos, but its truely hand and home made, good work bro, keep it up.
Les elogio x estas tecnicas q nos muestran x q muchos aprendemos y les pido de favor q sigan enseñandonos me gusta mucho.
Gracias.
Lode a queste persone , le quali sanno costruire uno stupendo trasformatore, avendo solo un paio di pinze ,un cacciavite ed un martello. Impariamo da loro. Questa è vera arte
Badhiya sir ab😊👍👍👍👍👍sikhane ke liye 😊
Gracias por su video Sr más que excelente, saludos cordiales desde Chaco Argentina
Hi dear
Thanks for your clips , after watching i made welder ,its working ,thank you.
Kiska coil lagaia aluminium or copper please reply me.
How deferent ampear aluminium and copper coil?
Woow, amazing. One of the best homemade videos seen on youtube. 😀
Very good ..Very nice video . realy a genius person.
GRACIAS POR EL VIDEO HA SIDO DE MUCHA UTILIDAD
Hello Zenith Computer, in your video "100 amp welding machine | How to make welding machine at HOME | DIY" I do not see the measures you take of the small wood that you use to wind the electric conductor to do in winding, could you tell me how much it measures the wood, please. By the way, your video is great, it's very good, I congratulate you, keep going. CONGRATULATIONS.
40mm*50mm*100mm
This is actually really interesting. I'm not gonna do it but I enjoyed.
Nice music going with it.
Undercover Vampire Policeman.
Muy bien explicado su trabajo very good explicashion. Y bien hecho. So sorry for my inglish. Saludos desde Sinaloa México. Son de cobre los cables gruesos. My frene.
Great tutorial thanks easy to make just need the iron core
well done!
Beautiful construction.. Arc looked and sounded healthy... Well done!
you'er the best
Holding the core together with cloth seems hazardous to me, still a fascinating video nonetheless
Amazing, what a great job !! Completely hand built, WOW.
Thank you
@@zenithcomputers3286Sir- are you also selling this transformer i need 200A transformer ? You may reply at my whatsapp no 9380879567
You are really a ROCKSTAR.
Wonderful. Thanks Sir. I will try it.
Wao!! Just great very nice job 💯👏🏽👏🏽👏🏽
Thanks for sharing, good Job, cheers from Mexico
Thanks very easily you demonstrate how to make 100 amp welding transformer. But one thing how did you know that it is 100 amp output, please reply.
It is a very beneficial and educative video. The informative subtitles are syncronized. Thanks to all who contributed to the work
You are very hard working bhai👍👍👍👍
Very nice and helpful video
Thanks
felicitaciones amigo excelente trabajo
Typically.whats the name of winding of transformer?
sr merepas ek welding set hey 180alternating 50/60HZ isko 220ac 100 ams benaneko kithana copper wire chahiye wireka gage kithana layer karnapadeka primery and secondery help me
Thanks, mujhe ye puchna tha aapse wire ka connection kaise kiya thoda aur clear ho jata, ismat wire kitna laga aur uska price kya hai? Dhanyavad bahut achcha video banaya, Namaste
How do you regulate the amps for different welding rod diameters?
great video had to cry in the end anyway... I waited all this time for someone to die. Great music
did not think of that!!!!
Aap connection karte huye bataiye Kona Earth h or konsa fash avam outer k connection bhi batao
Very good.
Thanks
Firstlly Thanks
But i have question about type of wire
Copper or aluminum?
Really thise machine is beautiful work from you
Thank you very much.
Cooper is better...
你做的电焊机很好，很赞！~A~
thanks very much ,very good
Very good....very nice... Congratulations..... São Paulo - Capital - Brasil
thanks for making this video
you're great,,, nice and helpful video,,,
Thank you ive needed this so much
Eres un genio
Saludos desde Cancún qroo mexico
Very good excellent performance well done
Thanks Sir its very useful for me
Too much work. Very nice. Art.
muy bueno! me gustó el calzado de seguridad que usa para soldar.....
Good video! It was amazing to see the complete hand built welding machine Thanks for sharing
I realize it's pretty off topic but do anybody know of a good place to stream newly released tv shows online?
@Emilio Reign flixportal :)
@Yael Wallace Thanks, signed up and it seems like a nice service :D I really appreciate it !!
@Emilio Reign glad I could help :D
very professional..........
It is a good work. Please , tell me : should not you clean the core bindings from rust ? For good result.
No. I video .... Thank you Sir ...
Thanks for the i dear but how many kgs of cores (plates) you need to get thank you
awesome skills here!
Felicidades..mis respetos..lastima que no se el inglés si no me suscribia....para aprender hacer el embobinado....saludos dsd México..
very good work bravo
very nice sir
I guess it was a lot of work, but fulfilling.
Good Job Brother, All The Best....
Realy home made👏👏👏👍👍
Excellente. Work of arte!
É um bom trabalho amei
Estos vídeos son muy importante para aprender de cosas e inventos que no sabemos que existen
Ye press board kaha milta hai
Hard bord Red jo apne use kiya hai please bataye
Kya aap btaye ge isme 4 no wire kitna use hua h or 11 no wire kitna use hua h or kore ka no kya h isme please share the details
felicidades estuvo muy interesante tu video de la soldadora, quisiera saber como hacer las conexiones del primario y el secundario. gracias victor
Hola...las bobinas primarias se conectan,en serie (220v.); en paralelo
(110v.).El secundario solo trabaja en serie.No hay otras derivaciones pero puedes hacerlas en una de las bobinas... aunque no creo que logres variar en mucho el amperaje.Suerte.
Is there a special reason why you use these harddisks? Hmm..thought so.
Anyway, you made a really good job winding this transformer. It will serve you for a long time. BUT..! Remember some kind of casing around it as it's simply too dangerous with open leads. Sooner or later you or someone else will accidentally touch them which will be really bad.
Very nice! 👍👍👍👍👍👍👍👍
Bhai wire connection video ta diben please....
Hi.
I love your video.
Please, can you tell me the name of the chemical you use for isolating the copper wire's .
Thank you for the knowledge.
@@zenithcomputers3286 yea,I know it insulating varnish.
But please what I want to,is the name of the Product.
Thank you.
@@zenithcomputers3286 Ok . Thank you.
Yess I doo
6 inch/1.5inch =kg
4,5inch/1.5inch =kg
How can i order sir...
Very nice video really appreciate your hard work. In our place vore is sold as EI only and how to know the weight of winding.you used aluminium or copper wire.
Very nice job thanks
200amp welding ka winding dikhao or daygram se bhi samjana plzz
is very good i thanks you
Hay quá. Chế rất tuyệt
Good work!. However, you should probably coat each core piece with lacquer for insulation. This prevents eddy current in the core and the resulting losses which are transformed to heat. With each piece electrically isolated, the machine will run cooler and more efficiently, probably having a higher duty cycle. This is the reason a transformer core is laminated rather than solid. You might also consider tapping the secondary coil so you can change voltage/current output. A rectifier, for DC welding, would also be a nice addition to your design.
I am also wondering where you sourced the steel for the core. Did you buy new silicon steel such as is used in commercial transformers, or was it salvaged?
Growley M pls consider i am not literate of electrical matters but may i ask what is this lacquer?
It is sort of a varnish. It provides a thin layer of electrical insulation. It prevents electrical current from circulating in the core, but allows magnetic flux to circulate. The electrical eddy currents waste energy, as heat, and in worse case scenarios will cause the transformer to overheat and melt insulation. I am sure that there is an industry accepted type or formulation of lacquer for transformer or motor or generator core laminations but you could experiment with different types of shellac or varnish, maybe. Possibly you might find an inexpensive substitute that would work okay. The very reason why transformer cores are made from laminations is so you can prevent or confine these eddy currents, so it makes sense to insulate them from one another. The insulation should be very thin, of course. Kapton tape might even work. Paper? Maybe. Anyway the ends and edges as well as the surfaces should be insulated as well. As you have seen, it will work with no insulation, but it would without a doubt work better with an insulation coating on the lamination pieces, running cooler and more efficiently. If you tear apart most commercial transformers you will see that there is a layer of lacquer on the laminations. Also often the wire is coated with lacquer and has no cotton, fiberglass, PVC, etc insulation. You can verify that this thin coating actually does insulate, with an ohmmeter or multimeter. One advantage of lacquer insulated transformer wire is that the copper coils can be wound more compactly. It could break down, electrically, at very high voltages which is why many old tube type television transformers had secondary wire insulated with silk, cotton, or other fiber. The various vacuum tubes and especially the picture tube required high voltages that could arc through ordinary enamel coating on the transformer windings. For a welder, you are actually stepping down the voltage, and so enameled wire, also called magnet wire, might work quite well, if you have a source for heavy enough wire and can form it into coils.
I only have one question, what kind of rolled steel I can use, where I live does not sell to silica, please help.
You really think it's necessary to further insulate insulated wire? I can understand doing so with magnet wire which has such thin insulation, but that insulated wire should be plenty well insulated as-is. I can't imagine lacquer does much more. Though on the other hand, adding some sort of coil dope (personally, I've not found anything better than good old fashioned xylene and styrofoam) to fill the gaps between the wires to reduce the noise
@@growleym504 Please Sir, Can I use the lacquer for Coating Copper wire's; Will also withstand High Heat?
Please help me.
Thank you Sir.
请问师傅可以告诉我怎么根据环形变压器规格计算需要多大直径，绕多少匝.
Hello sir I really like your video
200 amp welding machine how to make welding machine at HOME |DIY
Como se conecta una máquina de dos bobinas primario y secundario de 100 amps
En serie para 220v. y en paralelo para 110 v. El secundario siempre en serie.
Please make welding machine for battery making. It's much low Ampere needing. Perhaps within 30 to 40 ampere can be
Good work
Hi sir
Which formula I use in centimeters
For welding machine coil winding
Pls show me in centimeter formula
Well done. Great job.
Ottimo lavoro complimenti