Lightweight foam concrete density 600 kg/m3 how to do it manually
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- Опубликовано: 22 июл 2020
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Non autoclaved lightweight aerated concrete recipe you can find here www.pioner-group.com/concrete/
Use bucket for 60 liters
Add water 7 liters
Ordinary portland cement 16 kg
Sand 16 kg
Foaming agent to fill the bucket up to the top.
(for any details send an e-mail to teplomonolit@post.com)
Foamed concrete, also called cellular light weight concrete is produced by the mixing of Portland cement, sand including or alone fly ash, water and preformed stable foam. The foam is produced with the help of a foam generator by using foaming agent. The air content is typically between 40 to 80 percent of the total volume. The bubbles vary in size from around 0.1 to 1.5 mm in diameter. Foamed concrete differentiates from (a) gas or aerated concrete, where the bubbles are chemically formed through the reaction of aluminum powder with calcium hydro oxide and other alkalies released by cement hydration and (b) air entrained concrete, which has a much lower volume of entrained air is used in concrete for durability. Curing of foamed concrete unit may be done as per IS: 456-2000. Curing can be speeded up by steam.
Foamed concrete may be produce by mixing the above mentioned ingredients in ready mix plant or ordinary concrete mixer.
Foamed concrete is self compacting concrete requires no compaction, and will flow readily from a pump outlet to fill mould, form, restricted and irregular cavities. It can be pumped successfully over significant height and distances. The 28 days strength and dry density of the material vary according to its composition, largely its air voids content, but usually they range from 1.0 to 25.00 N/mm2 and 400 to 1800 kg/m3. The plastic density of the material is about 150 to 200 kg/m3 higher than its dry density.
Non autoclaved lightweight aerated concrete is a type of lightweight concrete which is used to produce blocks and replace bricks. NAAC is lighter then conventional concrete. It is formed by using portland cement, fly ash, limestone, aluminum powder and water. Aerated concrete has a good strength, durability, good thermal and sound insulation. Dry density of this material ranging between 600 kg/m3 to 1600 kg/m3. Non autoclaved lightweight concrete blocks can be used for housing and commercial purposes.
We have developed a unique non autoclave lightweight aerated concrete recipe and can achieve densities from 250 kg/m2 (even less) with perfect compressive strength, thermal and sound insulation.
PIONER GROUP supply lightweight aerated concrete infill for cold formed steel construction technology infill and we can supply dry mortars (plaster, floor screed, self leveling compound, lightweight aerated concrete dry mix etc.) production line with a good price and speed of delivery.
Congratulations on your work and on the new post about cellular concrete. The description contains the quantities of materials and the container to be used, as well as the handling method. In the previous video, I requested the description of the materials and I was answered. Now, with this new video, it's made easy for us who use Google Translate. Grateful for the attention.
I had hard time understanding the part where you turned the foam on, I am self taught, but it became clear little further. I like it.
Hello, very nice video 👍also can you share with us what product makes the foam.Thank you.
Thanks, creative, is it fit for the roof?
Can u share the measurement of materials used for 1kg
10 kg...
Im assuming you dont need Aluminum Powder for this mixture?
Using only sand without using flyash will increase the density of block??
How much foam is added?
хорошая работа алекс
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
Hi, what was the third material you added? Is that a fly ash, other type of cement or fine san? Thanks
fine sand. You can take a look for another lightweight aerated concrete type over here www.pioner-group.com/concrete this is non autoclaved lightweight aerated concrete
interesting. This prompts the question of dry aircrete vs. wet aircrete weight?
it's around 30% difference. here is the basic recipe for non autoclaved lightweight aerated concrete www.pioner-group.com/concrete
Good
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
🎯 Key Takeaways for quick navigation:
02:27 📏 The bulk density of concrete is calculated as the weight of aggregates required to fill a container of a given volume.
06:40 🧱 The loose bulk density of coarse aggregate is calculated by dividing the net weight of the aggregates by the volume of the container it fills.
11:10 📏 The rodded bulk density of coarse aggregate is calculated by dividing the weight of compacted aggregates by the volume of the container it fills after being compacted using tapping strokes.
12:56 💯 The percentage voids in the aggregates can be calculated using the formula (Gs - ρ) / Gs * 100, where Gs is the specific gravity of the aggregate and ρ is the loose bulk density of the aggregate.
14:06 💡 The aggregate used for bulk density tests should be in a dry condition, but if only bulk density tests are required, aggregates with a given percentage of moisture can be used, and the condition of the aggregate must be mentioned in the observations.
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How to buy this mixture machine?
Hi I have followed the recipe on the website:
50% cement
50% limestone powder (calcium carbonate)
1g/kg aluminium powder (0.001%)
Water to 0.65% of dry mix weight
I mixed as per the instructions and no bubbles formed at all. Nothing. Is there a missing ingredient?
Thanks
Mixture formula for 600 kg/m3 density:
1 kg of dry mix 0.65 liters of water 1 g of aluminum powder for 100 kg of dry mix you will need 65 liters of water and 100 g of aluminum powder
I have tried twice also. Hardly any expansion at all! Should we be adding something else?
Repeating the recipe doesn't help. It simply won't release hydrogen and rise.
Mix ratio ?
Please provide English subtitles...
Which chemical
Which is cheaper foam concrete or concrete with sand and stone?And which gives bigger volume in terms of size?
What do you mean “bigger volume in terms of size”?
@@cellularlightweightconcret1499 I mean if i put half a bucket with cement and put the foam will it give me 1 full bucket of mixed cement and foam. Thanks
It depends on density. Foam concrete and non autoclave lightweight aerated concrete required almost the same quantity of cement only additives are different.
Apakah itu yang di masukan sebelum semen
COULD U PLZ GIVE ME RIGHT RATIO OF CEMENT SAND AND FOAM MORE OVER WE DO NOT UNDERSTAND rUSSIAN
Read the video description please, it is in English. Also you can try to make non autoclaved lightweight aerated concrete (not foam concrete) www.pioner-group.com/concrete
Good Day, what type of cement are you using Type I or type III Thanks Bill
We are using ordinary portland cement
@@cellularlightweightconcret1499 Do you use an accelerator like calcium chloride to speed up the set time? When I try to produce it at this low density it becomes part water before it is set..
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
@@cellularlightweightconcret1499 What is ordinary PC?
The standard types of portland cement are:
Type I - for general purpose
Type IA - same as Type I, but when air entrainment is desired
Type II - for moderate sulfate resistance
Type IIA - same as Type II, but when air entrainment is desired
Type II(MH) - much like Type II, but when moderate heat of hydration is desired
Type II(MH)A - same as Type II(MH), but when air entrainment is desired
Type III - for high early strength
Type IIIA - same as Type III, but when air entrainment is desired
Type IV - for low heat of hydration
Type V - for high sulfate resistance
What to use for foam agent? Dish washer liquid possible?
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
..
Looks like fiber
Desde Ecuador le Saludo muy interesante, La arena que usan es fina tamiz mesh (malla #60 - 0, 25 milímetros de abertura - 25 huecos en 1 pulgada) o de 0,15 mm…? From Ecuador I greet you very interesting, The sand you use is a fine mesh sieve (mesh #60 - 0.25 millimeters of opening - 25 holes in 1 inch) or 0.15 mm...?
Hello, for non autoclaved lightweight aerated concrete we use limestone powder (dust) with particles up to 0,15 mm for more details you can visit www.pioner-group.com/concrete. For foam concrete you can use fine sand with particles up to 2 mm
What are those white feathers that put at the beginning ?
Probably fiberglass shorts or nylon. They are added to stucco
Was that a fine sawdust you added?
It was fine river sand but you can use fly ash, limestone powder, dolomite powder etc.
@@cellularlightweightconcret1499 Wow, the way it floated it looked like a fine saw dust. Do you get alot of settling, the reason I ask is when I added sand to my mix it would settle out to the bottom quite a bit.
Yasha gardash
Instead of sand can we use quarry dust
yes. www.pioner-group.com/concrete
What is the density of in this VIDEO Light weight concrete
Hello Sandeep. The density is 600 kg/m3
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
is there an aircrete to tile walls?
Do you mean autoclaved aerated concrete panels ruclips.net/video/KJDC4ej5DBo/видео.html ?
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
what is that white fibers you added to the water?
this is a fiber to make it stronger but for sure it should be more. It was just a sample
@@cellularlightweightconcret1499 what kind of fiber is it?
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
What is the quantity & name of the foaming agent
This is a foaming agent from Russia beton57.ru/penoobrazovatel-dlja-penobetona/ but you can use any available in your location
@@cellularlightweightconcret1499 is this protein base foaming agent?
Can I have the design mix in english
You can find it here www.pioner-group.com/concrete
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
Name of foaming agent and this machine
easier to make non autoclaved lightweight aerated concrete. You can fine the basic recipe over here www.pioner-group.com/concrete
Can you translate the ingredients please!
you can read it under the video (video description)
@@cellularlightweightconcret1499
Thank you so much
What's the name of the foam substance?
foaming agent for concrete
What are the components of the mixer, especially the white hose connected to it, and can I be satisfied with an ordinary paddle?
@@samehmrsameh2150 Use bucket for 60 liters
Add water 7 liters
Ordinary portland cement 16 kg
Sand 16 kg
Foaming agent to fill the bucket up to the top.
You can try to make non autoclaved lightweight aerated concrete instead of foam concrete. You can find a basic recipe over here www.pioner-group.com/concrete
Is it good to use an ordinary mixer
What is the function of the white hose connected to the mixer?
Mpa?
around 3 MPA
Please speak the writing of the materials also in Portuguese or English.
how lightweight concrete work ruclips.net/video/XysmrZOa50Y/видео.html
Anyone want to translate ?:-)
You can find some details in English in video description and also you can visit www.pioner-group.com/concrete
please in english
here is the basic recipe www.pioner-group.com/concrete
Don't like that it's not in English do not understand the measurements or ingredients now I have to look for a video in English you should remove it from the English market...
You can read description below the video or you can find the recipe for non autoclaved lightweight aerated concrete over here www.pioner-group.com/concrete
Louis Beach - Watching that video, I noticed your 1 year old question. The materials and their quantity appear in the video description. I only know the Portuguese language and use google translator to understand the words contained in YT.
There is nothing as foam concrete, but definitely hard working labourers fill foams in shampoo bottles all day and night..