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DIY eBike Rack for under $135, Cheap & Easy, A Great Bike Rack
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- Опубликовано: 17 авг 2024
- DIY eBike Rack for under $135, Cheap & Easy. Super Heavy Duty eBike receiver hitch eBike rack you can build yourself for under $135.00. It's a great strong bike rack
Here is the parts list www.dropbox.co... PLEASE NOTE: The prices have gone up since this video was made.
VIDEO CHAPTER TIME STAMPS
0:00 - INTRO
0:21 - The parts
0:48 - Measuring the track
1:09 - Installing Anti wobble device
1:37 - Installing the track
2:30 - End of track keeper bolts
3:30- Cutting pivot arms
3:52 - Installing pivot arms
5:28 - Installing top tube gripper clamp
5:58 - Mounting and tie down
6:57 - Mounted and ready to go
8:10 - SUBSCRIBE
Grey Beard ebiking. Come with me on my ebike rides. I have built and ridden many rear hub ebikes. Now I am riding a Biktrix Juggernaut Ultra 1000 mid drive ebike with a Bafang 1000 watt motor, 27.5" x 3" wheels and tires. I ride my Juggernaut Ultra 1000 ebike mostly on the pavement and fire roads but once in a while I'll take my ebike out on the single track trails and the sand on the beach. I am by no means a professional ebike rider, but I have a lot of fun. Oh yeah, I'm a senior citizen with sever arthritis in my knees and back. The Juggernaut Ultra 1000 ebike allows me to get out and ride. Without the help of the ebike I wouldn't be able to ride at all.
#olderebikerider #ebiking #seniorebiking
There are no worries when hauling with this rack. It is rock solid and didn't cost very much to build.
As you could tell by my questions, I’m not a very experienced DYI guy. Actually ordered all the parts, then I was in Harbor Freight to get the step extension when I saw their motorcycle carrier for $159.99. 400 lbs capacity, with a nice loading ramp. Had to go for it. Still love yours, but figured my time needed to assemble, to include screw-ups, was worth the extra $30 bucks.
@@squire330 Sounds like a great option for you. I went my direction because I wanted a heavy duty simple rack that could be expanded and still have a trailer hitch. I also carry a luggage rack behind mine. Have some great rides. Positive vibes to you.
@@squire330 How did the motorcycle carrier work out for you? What I would be concerned about is it doesn't have anything to attach to the top tube to keep it from falling off. Even with many straps I'd be afraid my bike would fall off.
@@jamesgibson3242 Works great as is, but planning to add a bar to attach to seat post ( no top tube on my bike)
I've used this type of bicycle rack for over 30 years with all kinds of bikes and have never had any issues. There is actually not that much stress on the upright bar during acceleration. As long as you have the tire strapped down and a strap on the upright, I'm very confident you won't have any problems. Thanks.
😄 wow!! My Husband (engineer too) built mine off of your RUclips video. Now my friend's son wants one!! Thank you! Rock solid fer sure when going up Colorado Mountain passes!! 🏔 He bought a 3in wide aluminum tray because my tires are narrower than yours. He painted it black as well.
WOW! Thanks. Glad to hear that it worked out well for you. I have a rack I built over 20 years ago and it's still going strong. Thanks Again.
*I was expecting a lot of shortcuts to be taken at this price. I was wrong. Decent quality **Latest.Bike** raker . Easy on easy off.*
Thanks, I've been using this bike rack for years and it has never let me down. Thanks Again
Don't know what bells and whistles it doesn't have. This is great... Carries the bike securely, safely, and looked like it was very easy to load and unload.
Bells and whistles like a tilt mode. I did build one that had a tilt mode but I never used it so I removed it to make the entire set much lighter and simpler to build.
Nice Job! Just what I needed for the new bike. 👍
Thanks for your comment. Let me know how it all turns out for you.
Thanks for sharing your info. I have a two-bike rack but I may make one of these for those trips when I ride alone.
Yeah it works really good for 1 bike but you can add easily add a second carrier to carry 2 bikes. Plus the cost is way less than a factory build. Thanks
Darn it son! Caught my attention!
I just bought an Aventon Aventure and didn’t know how I was going to move it around. Now I know. Thank you.
Thanks, I've been using mine for over five years on different e-bikes and still working great
great diy video, Thanks
Thanks. I've used this rack for many different bikes for the last 25 years. I works great.
Thanks-just what I was looking for. Thanks for parts list--hard to get parts where I live
Thanks, I've been using this type of rack for over 20 years for all kinds of bicycle. It works great. I even backed into a tree and the bike and rack ware unhurt. Glad you like it. Some of the parts links may have expired but you should be able to easily find a substitute. Where do you live? Let me know how it turns out for you.
Got to hand it to you brother. This was extremely brilliant 👏. Great job!
Thanks my Brutha. Prices have gone up on some of the parts but still a great DIY rack for a great price. Thanks
@@GreyBeardEBiking absolutely!
That’s cool 😎 dude that’s thinking 🧐 outside the box 📦 and not buying those expensive Hollywood racks
WOW!!! Nice!!! I can't believe the prices for a rack. This is a great alternative. Certainly can't buy a rack for that price or if you did it would be junk.You could also easily add a trailer hitch turn signal and brake light.
Yup, you're so right. Thanks
Amazing. You may have answered this somewhere, but have you thought about or ever built a ramp that makes it easier to roll a heavy bike onto the rack?
Thanks for the comment. I'm also surprised that no one else asked about a ramp. Actually, I did make a ramp. I purchased an 8' piece Aluminum tray and after cutting it to length , I had about 30" left over. I put a couple of hooks on it and it works great as a ramp. I was not able to put it onto the video because the video footage was lost in a computer crash. I am planning on doing an updated video for the Bicycle rack and I will make sure to include the ramp also. Thanks again.
Amazon is out of stock for the hitch extension and square tube. Harbor Freight has the hitch extension for $35 and Lowes has the perforated tubing as well as the hardware (I used stainless steel except for the fender washers.) Great plan and an easy build for the mechanically challenged. Thanks!
Thanks for the update. Good to know of alterative material sources.
THIS IS AMAZING! I have been looking for a way to carry one bike and a cargo rack. This is the perfect solution for my tiny camper van. I just didn't want to buy a rack that carries multiple bikes when i'm only ever bringing one along. This also seems less likely to get stolen if you just leave it on the vehicle. That always makes me nervous about those pricey ebike carriers.
Thanks Nolan. Yup, it works great and I've been using my DIY racks for over 20 years with no problems. Additionally I sometimes pull a small trailer so I don't even need to remove the rack. I just insert the hitch. I think I've taken the rack off the vehicle only about 3 times in that time. I just keep it on and have had no problems and I think the reason is because it's not one of those 500 - $1000 racks. Glad you liked the video.
@@GreyBeardEBiking I'm having a hard time sourcing material where I am. I found a supplier for the channel but they only stock 3/16 thick, do you think that is thick enough? I see that you are using 1/4. I'll be putting a 60 lb ebike on it so don't want to take any chances. Thanks for your input.
@@nolannatashaTV Hello Nolan, The 3/16" should work but I would still feel safer with the 1/4". My bike weighs about 75 Lbs. I tried 1/8" material and it was kind of flimsy. As I said, 3/16" should work for your bike. In the description I have a link to the entire parts list, including the channel from Amazon. I just checked and the channel is still available. Hope this information helps. www.dropbox.com/scl/fi/dgllit0kjbifr9h3x9kwa/bike-rack-parts-list.docx?dl=0&rlkey=ddlxwphl8xolnup0zwoeedlq3
I really like your idea, I wish they still had those 6" U channels available.
They have the 8' available. Cut it to the length you need and use the extra as a ramp. Thanks
Looks like a solid design to me. I may try it.
Been using that same design for years. Works great. Thanks.
Thank you sir for the video. I will make one. I just recently built an ebike and want a sturdy rack for it. Appreciate your instructions. This was enough for me to like and subscribe to your channel.
I'm glad you found the video helpful and I appreciate your subscription. Keep in mind the video was made before all this supply chain stuff started so some of the prices may have increased but I know the parts are still available. Hope you enjoy the future videos. Also, if you have any eBike subjects you would like to see on video, I would love to hear about them so I can possibly make a video on the subject. Thanks again.
@@GreyBeardEBiking Thank you very much. I definitely will be watching your videos and asking for help if I have questions about ebikes. Thanks!
I've read thru all the comments, I think you've done a great idea and construction....has anyone asked of an idea to padlock the bike to the frame to prevent quick theft?
Hi Robert. Thanks. Yes, I always have a cable lock on my eBike when it's on the rack. I run the cable through the safety chain loops on the receiver hitch to lock everything.
Thanks Grey Beard!
Looks like a great eBike rack
You made this look fairly easy. Would have taken me 3 wks!
Actually, it really wasn't that difficult, since I've made a few of these. Each one gets easier, as well as better.
I am making one of these at the moment, but can’t get the uprights like you have used, so instead am using 1” steel SHS. The concern I have is the stress put on these upright bars during acceleration and braking. Having only small uprights and since it’s not fixed back to the car. Have you had any such issues with the ebike toppling over ?
Just one question, in the first 30 seconds of your video the aluminum channel on the ground looks like the one from Amazon, but after that the channel appears much larger and thicker with sides at least 1 1/2" or is that my imagination?
Thank for the info. I have changed the parts list. Amazon has changed their links. The size of the track to purchase is 6' long x 4" wide on the bottom, (wider or thinner as needed for your needs), 1/4" thick Aluminum channel. Mild steel can be used to save costs but it will need to be painted.
Have another question…can some kind of ramp be attached? Heavy bike and old lady arms…lol
I have an eBike rack I paid over $600.00 for and it doesn't look as strong as yours. Great Video Dan!
Thanks. I have used this type of rack for over 20 years and with all kinds of different bikes with never a failure.
Spent some time online looking for 5 inch wide aluminum channel, very expensive, 200 bucks for a 6 foot piece. I’m going to have to look at some other different places
I purchased mine on Amazon. A 4 inch Fat Tire fits in this channel. If you need a 5-inch tray you are probably going to have to go with a motorcycle rack what you can get for a reasonable price just have to get tie-downs for it. Of course with all the delivery issues these days might be tough
You design looks GREAT!! How about a design for 2 fat tire e-bikes (abour 72# each)
Actually, it is expandable. Just add a 2nd rack into the first rack's receiver hitch. Thanks.
@@DanBronk Dan, I assume you are referring to adding a second Hitch Step (or Hitch Extender). What do you think about mounting a single perforated tubing post in between the first and second bike, securing both from that single post? On the other hand by building 2 identical racks, the second one can just be left off when transporting only a single e-bike. Thanks for responding!
@@richardsulenski4110 No need for an extender, just make a duplicate rack as per the video and insert it into the first rack receiver. It sounds like you ide would work. I would make sure to check the clearances between the bikes to make sure there's enough room with the peddles and handle bars. I Like the single post idea.
I also have a Biktrix and finding a single rack is difficult to say the least. My hitch is a 1 1/4, finding a 2” is also difficult. Would this still work with a 11/4 hitch receiver to carry the E-Bike…Juggernaut Hub Duo. Probably same weight as yours. Thank you
Hi, thanks for the question. Yes, I have a number of friends who have built this rack that have a 1 1/4" receiver hitch. They simply purchased an adapter which works quite well. Some say it works better because it pushes the eBike a little further from the car. Here is a link to an adapter. Which Biktrix eBike do you have? www.amazon.com/CURT-45785-Receiver-Tube-Adapter/dp/B00077ZDWQ/ref=sr_1_12?crid=2J3L47N79UWQF&keywords=receiver+hitch+adapter+1+1%2F4+to+2+inch&qid=1685219161&sprefix=1+1%2F4%22+receiver+hitch+ada%2Caps%2C463&sr=8-12 And the 1/2" pin www.amazon.com/CURT-21410-Vinyl-Coated-Diameter-Receiver/dp/B004C6S1S6/ref=sr_1_2?crid=36WIG76T8DL22&keywords=1%2F2%22+receiver+hitch+pin&qid=1685219703&sprefix=1%2F2receiver+hitch+adapter+1+1%2F4+to+2+inch+pin%2Caps%2C9923&sr=8-2
Great design. Just what I’m looking for. Living in Canada my best source for the aluminum channel is Metal Supermarket. When ordering they require leg, width & thickness. I know the leg & width. Could you tell me the thickness of the material you’re using. I’m thinking about 1/4” Thanks
Thanks for watching the video. Yes, 1/4" is what I used. Also, as a side note, I have built this same bike rack design many time starting with 20 years ago. They are super strong and work really well. The latest bike I am using is an eBike from Canada. Biktrix Juggernaut Ultra 1000. A great bike and the rack holds it very well.
Awesome. Where you get the grabber mount?
Thanks for the comment. In the description there is a link to the full parts list but here is the direct link to the "Gabber" www.amazon.com/Original-Quick-Fist-mounting-equipment/dp/B000CQPANY/ref=pd_bxgy_img_2/144-0684885-9917304?_encoding=UTF8&pd_rd_i=B000CQPANY&pd_rd_r=8c&th=1 Let me know how it all goes.
Pretty cool thanks. How about a double bike model.😁
Yes, it's pretty simple to add another bike rack. The way the bike rack is built you can simply add another rack by building 2 of them. At the 7:10 mark of the video it shows how to add another rack. I built the rack this way because I sometimes carry 2 bikes but also because I tow a small trailer in addition to carrying a bike. Works really well. I've built many of these racks over the last 10 years. The best thing I like is they are rock solid, carry a lot of weight, and cost way less than similar racks.
Awesome
Thanks, It was fun building it also.
You do not think that the Square Perforated Galvanized Tube will bend, twisting? You don't worry about the bolts breaking or pulling through the Square Perforated Galvanized Tube?
Absolutely no worries on any of those items you listed. This rack is 10 times stronger than 99% of the racks out there. I have used this system for over 15 years for my regular bikes and 4 years for my ebikes. Check out the bolts on factory racks. The ones I use are 3/8" and on some of the factory racks they use 1/4" - 5/16". Also the way the wheels are secured there is absolutely no way anything can twist. Plus the square tubing is heavy duty. All of the materials are heavy duty. That's why I like it so much because it is way more heavy duty than most factory builds
Could I use 1/8" wall thickness instead of 1/4 " at McMaster they don't have 6' pieces in 1/4" and the 8' piece is $190....so just wondering what others think?
Hi Ralph, I've tried the 1/8" and it is not strong enough and will not work. Unfortunately, products and prices have change since this video was made. It's a great rack for the price and still way cheaper, ((and I think way stronger), than most factory racks. I still have 2 of these racks and have been using them for many many years for many many different bikes and have never had any issues. Good luck and thanks.
@@GreyBeardEBiking Thanks for your reply and help :)
The video is two years old. How is the rack holding up?
Thanks for the question. First, this rack is very basic, but I love it. Very strong and easy to use for all kinds of different bike. I have built probably 12-15 of these racks for friends over the past 10 years. In fact, I'm still using the first rack I built 10 years ago, and it is still working great. In fact, last year, I was at a campground, and it was dark and backed up into a tree that I couldn't see. The rack was carrying my eBike but neither the rack nor the bike had a scratch. The tree, however, well let's just say it was very dented. All the racks I built for my friends are also still going strong. Of course, the cost has gone up some-what in these 2 years but still a great deal. This is a simple design but very strong. Thanks again.
That’s great rock music at the last part of the video! Who is it ? I’d like to hear more
Thanks for the compliment. For my videos I use the RUclips free music library. No need for copyright license. The music is listed in the description and here is the link to the music library. studio.ruclips.net/channel/UCxxp2RNSPm6jdmqud9ec52gmusic Thanks again
Will you be doing another video as to how to expand this for 2 bikes ? 2 -70 lb bikes ?
Not really a need for another video. The way this bike rack is built you can simply make 2 of them, then insert the 2nd. rack into the receiver hitch of the first bike rack. I do this often to carry a friend's bike along with my own. Thanks.
great job!
Thanks, glad you liked the video and found it informative.
We have 2 ebikes. Been looking for a rack for our Roadtrek for 2 years! Can this be modified to carry 2 bikes? Awesome idea!
Yes, definitely can easily add a 2nd bike carrier. Simply make 2 racks and connect them using the receiver on the back of the racks. Check out the video at the 7:12 mark to see how to add the 2nd rack. Thanks.
Dan, I need your help again. I bought, but have not yet received my HJM Step-Thru e-bike. The wheel base is 47.5 inches and the total length is 77 inches. I do not think I would need to lengthen the aluminum channel but would like your throughts. Also can you think of any other concerns with the 77 inch total length? 73 lbs should be no problem.
Hello Richard. The 77" overall length shouldn't be a problem. The aluminum track of 72" will work fine. With the step-thru model you will probably need to attach the swing arm part of the mount ot the seat post which will work great also. The 73 Lbs. of your e-bike shouldn't be an issue. I tested the bike rack with 190 lbs. on the track and drove around for a day with it and had absolutely no issues. It's a very strong rack. One of my very first racks I built of this design has been in operation for over 15 years. Just an FYI. Tomorrow I'm leaving oon a 1500 mile road trip, some of which is off-road, using this rack carrying my 81 lbs. Biktrix Juggernaut Ultra 1000 e-bike and I have absolute confidence in the rack systyem.
@@GreyBeardEBiking BEST OF LUCK ON YOUR EXPEDITION. Truly remarkable. I hope you will be sending updates. I would look forward to them.
@@richardsulenski4110 Thanks, I will most definitely be taking phots and video and showing them. Thanks again.
You list 3/8" and 5/16" Nyloc nuts, but when I look these up, they have two measurements, like 3/8" X 24. What is the second number for both size Nyloc nuts?
The second number is the Thread count. The thread count needs to match on the nut and bolt. I prefer to use a course thread. I used 3/8 x 16 on the nuts and bolts. I used 5/16 x 18 on the smaller nuts and bolts. Hope this helps.
@@DanBronkYes sir, and following that, I glad you mentioned that you prefer the coarse thread, as that isn’t there either. So what is the thread count for the 3/8” coarse thread bolts? I just don’t know this stuff!
@@DanBronk sorry, just saw them in your reply - dopey at this time of night.
Would a juggernaut 4” tire fit in the aluminum channel?
Yes, it fits very well. I carry an Ultra 1000 with 27.5 x 3" wheels and tires and an Ultra FS with 26 x 4" wheels and tires. Works great.
@@GreyBeardEBiking excellent! I like your build, Thank you for the diy video, I’m planning my build one with some modifications.
@@richmccay-read6389 Sounds great. I would really like to see a photo of your finished project with the modifications.
Will the 4 inch channel hold a 4 inch fat tire? The inside width of the 4 inch channel is 3.75 inches. If not is there an alternative? 5 inch channel from Grainger is about $100
Yes, the 4" tire will fit inside the 3.74" inner width of the channel. It will actually hold the tire firmly. However I would still tie the wheels down. Unfortunately the prices have gone up since I shot this video. However the 4" channel is still at a reasonably price from Amazon, Here's the link www.amazon.com/gp/product/B007ICNZFA/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1 Thanks
Hi Dan, it appears to be 1/8" thick do u think still sturdy enough for 50 inch wheel base @ 70 pounds ? thanks
I have a rack like that, but mine is made of steal it’s cheaper and no I never take it off.
I like the aluminum because it's lighter and doesn't rust. and like you, I leave it on. I use the anti-wobble device so nobody is going to steal it either!
Do you think there's a Hitch Receiver Extension with Step for 1.25" hitches? I just cant find them with the reciver.
Probably need to get a hitch adapter.
@@DanBronk I probably have to buy the adaptor anyway, my hitch is recessed in 6 inches.
@@Ilikedahrice Sounds like the problem is solved. Have fun
@@DanBronk Been using this rack for 80 pound motorized bike and its works really well.
I think unless you get one custom built you will need to use a reducer from 2" to 1.25".
I BOUGHT A MOTORCYCLE CARRIER FROM HARBOR FREIGHT IT'S GREAT. HAUL-MASTER
400 Lb. Receiver-Mount Aluminum Motorcycle Carrier $$$ 129.99
Great choice for a single bike carrier. Don't forget to get some good tie-down-straps. I prefer ratchet straps. 👍
Thumbs down, no one wants to read a video
Thanks for your comment. The video was put together like this so folk could pause it to see the measurements and placement, which is more difficult with no written instructions. Future how to videos will feature both narration and graphics.