ULTIMATE Mercedes Sprinter Camper Van Build! Windows, Racks & Gutting

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  • Опубликовано: 2 июн 2024
  • In part 1 of my Camper Van build series, we install custom DIY windows, racks, and gut the van. // Save 20% on your SimpliSafe system and your first month is free when you sign up for Fast Protect Monitoring. Visit simplisafe.com/crafted to customize yours! Try SimpliSafe risk-free. If you don’t love it, return it for a full refund within 60 days.
    📹 SUBSCRIBE : goo.gl/V5gcNJ
    📦 Materials Used On The Van Build (affiliate):
    Sashco Lexel Sealant : amzn.to/3rzAska
    3M Single Step Primer : amzn.to/3LINAdo
    3M Windo-Weld Urethane : amzn.to/3LJYOOZ
    AM Auto Windows : amauto.co/#!/
    Owl Vans B2 Rack : owlvans.com/collections/vs30/...
    Flatlive Van Roof Rack : flatlinevanco.com/collections...
    🛠 Tools Used On The Van Build (affiliate):
    Drill : amzn.to/45bYFuD
    Jigsaw : amzn.to/45ddEUU
    Metal Cutting Blade : amzn.to/3RJFLIn
    Angle Grinder : amzn.to/3LJEU6C
    Grabo Vacuum Lifter : amzn.to/3rx0EvO
    👕 Get your Build It Yourself merch! bit.ly/BuildItYourselfMerch
    📲 FOLLOW CRAFTED WORKSHOP!
    INSTAGRAM: / craftedworkshop
    FACEBOOK: / craftedworkshop
    TWITTER: / craftedworkshop
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    Chapters
    00:00 Introduction
    00:26 Van Specs
    01:15 Cutting Holes For Windows
    03:31 Prepping For Window Installation
    04:30 Installing The Windows
    06:23 Installing Roof Rails
    07:32 Swapping Door Hinges
    08:40 Installing Back Racks
    10:00 Installing Roof Rack
    11:01 Getting The Van Into My Shop
    12:20 Gutting The Van
    12:51 Van Layout
  • ХоббиХобби

Комментарии • 80

  • @boredombuilder7281
    @boredombuilder7281 8 месяцев назад +74

    Usually when installing automotive windows, they cut a V in the caulk tube that leaves about 1/2" tall bead of caulk. That way the caulking levels out as you press it into place and seals completely.

    • @haslingerjunior
      @haslingerjunior 8 месяцев назад +7

      Yeah. Smoothing out is a mistake that can lead into problems down the road… Rookie moves

    • @boredombuilder7281
      @boredombuilder7281 8 месяцев назад +8

      @@haslingerjunior nobody knows everything and making mistakes means you're learning. At least he was real enough to show everyone and admit his mistakes

    • @haslingerjunior
      @haslingerjunior 8 месяцев назад +8

      @@boredombuilder7281 yeah.
      He should’ve done more homework before he attempted such project. Woodworking and automotive are two different worlds.
      They semi cross paths in camper vans but again camper van furniture is different design if you’re taking weight into a consideration.
      I can’t take it when builders overbuild the cabinetry like it’s going into a house and start tiling the backsplasplash.
      Weight adds up quickly and before you know you’re at max load capacity without even moving your gear into your rig

    • @user41c
      @user41c 8 месяцев назад

      That's fine and dandy if you're making something for yourself.@@boredombuilder7281

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      Chill out. You have to have a thick skin if you want to put your whole life on You Tube. t was a rookie mistake, and if you can't take mild criticism like that, shut down your internet and go. back to bed.@@boredombuilder7281

  • @deathdeny
    @deathdeny 8 месяцев назад +3

    If you label the videos part 1, 2 etc that is always nice!

  • @joakimpettersson7646
    @joakimpettersson7646 3 месяца назад +1

    Soooo fantastic that you show everything and tell about everything in detail, that way I can simply replicate what your doing instead of beeing left with questions and having to do a lot of guessing work. Great video :D

  • @120Livi
    @120Livi 8 месяцев назад +2

    Tip for panel cutting. Find and vacuum up all the swarf. If it lands on any paint it quickly rusts and stains

  • @TheAustralianMade
    @TheAustralianMade 8 месяцев назад +1

    Pro tip...nail polish the colour of your paintwork also works very well to protect against rust. We use it when cutting through bodywork to install a snorkel on 4WDs.

  • @widearchshark3981
    @widearchshark3981 7 месяцев назад +3

    I mean, I could be wrong... But that looks like twice as much battery ampeage as you'd need for a van that small !
    Love this video. Thank you.

    • @craftedworkshop
      @craftedworkshop  7 месяцев назад +2

      It's definitely a lot of battery power but they will be using an induction cooktop and will have a relatively small solar array, so better safe than sorry! The next episode comes out Sunday!

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      People have no idea about the current needed for. an induction cooktop. They suck down. A LOT of electricity. You'll have to educate people on that. Most vans use propane. stoves. @@craftedworkshop

  • @Aruneh
    @Aruneh 8 месяцев назад +2

    Not what I'd expect from this channel, but I love camper builds!

  • @pewsician2388
    @pewsician2388 8 месяцев назад +18

    Pro tip for the windows. Use a hole saw for the corners matching as closely to the radius as possible. In case you ever do that again. Love the van builds, man. I found you and Seth independently at different times only to see you do the van build with he and Alex later. It was cool to see 2 of my favorite content creators come together.

    • @Rodgerrynd08
      @Rodgerrynd08 8 месяцев назад +2

      OH man, the hole saw tip is super good. thank you!

    • @craftedworkshop
      @craftedworkshop  8 месяцев назад +3

      Going to be cutting the openings for the flares today and will DEFINITELY use this hole saw tip, good one!

    • @dmwi1549
      @dmwi1549 4 месяца назад

      I like the hole saw idea.
      It’s also easier to connect the initial drill holes with a jigsaw while cutting on the outside. Apply multiple layers of painters tape to the van and saw base to avoid scratches.
      But with these windows, the scratches would be covered.
      For cutting solo, retape the cut areas to dampen vibration and leave two little uncut tabes at the top for last, so the cut portion won’t fall out unexpectedly.
      I also never use a grinder on a painted surface. Heat build up can affect the original paint’s adhesion.

  • @nico_dus
    @nico_dus 8 месяцев назад +1

    Nice! I was looking for such a video series for month! Great!!! Please continue in detail ;)

  • @gdworkshop
    @gdworkshop 8 месяцев назад +2

    Great job looking forward to this series. All the best.

  • @fadefromdark
    @fadefromdark 8 месяцев назад +2

    Awesome start! Stoked for the series and love the variety of videos you have on the channel.

  • @tyhyhh
    @tyhyhh 8 месяцев назад +1

    Smoothing out the adhesive is a no no you want a tall bead

  • @MCsCreations
    @MCsCreations 8 месяцев назад +1

    Fantastic work, Johnny! The van is looking great! 😃
    Looking forward to the interior build!
    Stay safe there with your family! 🖖😊

  • @Aeidotronics
    @Aeidotronics 8 месяцев назад +2

    Fridge above a toilet huh? Yum.

  •  8 месяцев назад +1

    FINALLY! happy to see you get started on this. i got big into camper van builds when you helped those biker guys ;-) excited to see what cool woodworking you get into on this project.

  • @Jellooze
    @Jellooze 8 месяцев назад +4

    cutting the window hole from the outside is easier, especially in the corners

    • @haslingerjunior
      @haslingerjunior 8 месяцев назад +1

      Exactly. Cut from the outside and don’t be shy using masking tape to protect the surrounding painted areas.
      Also there’s automotive tools for the purpose called body saw…

  • @kadenhanks
    @kadenhanks 8 месяцев назад

    Pumped for this series!!

  • @zimmejoc
    @zimmejoc 8 месяцев назад +11

    I would love to know the vehicle’s weight before and after conversion. I know it is going to weigh more, but I always wonder how much more. I’ve seen conversions where they tile the kitchen and stuff treating the van as if it was a house. Some conversions are so built out I wonder if they shouldn’t have beefed up the suspension to handle all the additional weight of all the features.

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      Bear in mind that this is a cargo van. Designed for extra weight. It's not a passenger van.

    • @zimmejoc
      @zimmejoc 7 месяцев назад

      @@idontthinkso666 true. The current sprinter cargo has a payload capacity of 4,134 lbs. versus the passenger payload capacity of 3,219 lbs. We'll see how swanky this one goes.

  • @saintanderson5518
    @saintanderson5518 8 месяцев назад

    I have the same 2023 sprinter van hope to convert it in two years time

  • @orange13
    @orange13 8 месяцев назад +1

    big thumbs-up for using Lexel. this is by far the best sealant I have ever used, around the house and on my van. it also comes in a smaller package that does not require a caulk gun. I have 2 of them (one clear, one white) in my toolbox for any quick repair while on a camping trip.

    • @edwinkrikhaar7223
      @edwinkrikhaar7223 7 месяцев назад +1

      Lexel can be a beautiful and good product, but it would not have been necessary if Johny had used the correct way to glue the windows.
      You should always apply the PU adhesive sealant in a V shape to get the correct adhesive layer thickness of approximately 3 mm for the strongest connection.
      Saw him smoothing the glue and immediately said what are you doing?
      That is the cause of the leaks and the result that he used Lexel.

  • @robertkerby2581
    @robertkerby2581 8 месяцев назад

    Great beginning to the Van Build!
    Well done!

  • @iamcraiggentry
    @iamcraiggentry 7 месяцев назад

    I remember them from a Sampler vid. I'm stoked to see you working on another can. I'm wrapping up my first build myself.

  • @m0ritz18
    @m0ritz18 8 месяцев назад

    Great, looking forward to the next video of this new series! Greetings from germany 💪

  • @JonathanFisherS
    @JonathanFisherS 8 месяцев назад +1

    This was super cool! Very excited to see the result! Thank you for sharing (As always, ignore the haters in the comment section)

  • @glueupsscrewups
    @glueupsscrewups 8 месяцев назад +1

    Oooh, so excited about this series. I found your channel originally when you built Singletrack Sampler's van!

  • @tbarg86
    @tbarg86 8 месяцев назад

    Love it !!😊

  • @NRP1991
    @NRP1991 8 месяцев назад

    Oh man from someone who absolutely loves van life videos combining them with your building skills and style of videos I can NOT wait for more updates !!!! ⛺️ 🚐 🏔 🔨 🪵

  • @nielspieter
    @nielspieter 8 месяцев назад

    nice project!

  • @haslingerjunior
    @haslingerjunior 8 месяцев назад +2

    Also, sealing the bare metal with epoxy primer rather than spray paint is more automotive appropriate.

  • @c.a.g.1977
    @c.a.g.1977 8 месяцев назад

    Ooohh that is a really nice van to start off with! But man, are they expensive!! (well, here in the Netherlands they are). So happy for your friends!

  • @Flouman1
    @Flouman1 8 месяцев назад

    love that series. please more !! could you share that CAD model of the sprinter??

  • @mariushegli
    @mariushegli 8 месяцев назад

    I have nothing to say really, but I appreciate your content, and wish to help with the yt-algorithms.

  • @orlandoavillegas
    @orlandoavillegas 7 месяцев назад

    I just got at 2020 4500. I’m going to do a few projects; awning, roof Rack Etc.
    I would like to add a window to the sliding passenger door. What’s the biggest opening you recommended? I already have a glass window but I want to be able to slide open. All I see online is a standard 12x12 aprox. Any thing bigger out there? Thx

  • @brucemontgomery8136
    @brucemontgomery8136 8 месяцев назад

    never got to the parts about getting the coach inside
    did you just reduce tire pressure?

  • @michaelbarry617
    @michaelbarry617 8 месяцев назад +6

    Fridge above the toilet??

    • @trentonjewett322
      @trentonjewett322 8 месяцев назад +1

      I was wondering if anyone else thought this was kinda weird

    • @michaelbarry617
      @michaelbarry617 8 месяцев назад

      @@trentonjewett322 not sure I would do that, then again I'm not going to live in a van either so I guess if they don't mind their food being above their shitter that's their prerogative

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      Sure, that sounds weird, but having a toilet ANYWHERE inside the open van environment isn't a good thing. I think that's more of an emergency toilet. They'll quickly realize this isn't a good idea.

  • @heimdalth
    @heimdalth 7 месяцев назад

    Which type/model of full face shield so you have?

  • @AnxiousJ
    @AnxiousJ 8 месяцев назад

    Random question but do you know what agency they travel with?

  • @davidelsbury2917
    @davidelsbury2917 8 месяцев назад

    Did you leave it sitting in your shop on deflated tyres?

  • @failfurby
    @failfurby 8 месяцев назад +3

    Won't the door colide with one of those side cutouts for the bed?

  • @rashadfoux6927
    @rashadfoux6927 8 месяцев назад

    I'm curious how feasible this process might be for Mercedes electric sprinter van

    • @orange13
      @orange13 8 месяцев назад +2

      with the range of the electric Sprinter, you can easily walk home in the evening and sleep in your own bed 🙂

    • @Dragonited
      @Dragonited 8 месяцев назад

      ​@@orange13Yeah I think that the Ford transit Electric might be a better option for that, though I would have chosen a hybrid version instead and have a backup engine that powers a generator just like Edison Motors have done with their heavy truck.

  • @charlevoix418
    @charlevoix418 8 месяцев назад

    Why not finishing the window cutting job from the outside?

  • @TopDedCenter
    @TopDedCenter 8 месяцев назад

    You should just put the guard back on your grinder if you're that afraid of it.

  • @mtb24only
    @mtb24only 8 месяцев назад

    But most importantly, isnt it 4matic? it is way to high for non 4x4 sprinter.

  • @nicholyer
    @nicholyer 8 месяцев назад

    just don't repeat the same mistakes that were made on Dora😄

  • @Vaggumon
    @Vaggumon 8 месяцев назад

    With the costs of the conversion, and not so cheap cost of the van itself, why would anyone do this over just buying a small RV? I get the fun of the project, but other then that?

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      Yeah, I am curious if they really did the math on this, too. For similar money you could get a pro job. Maybe they got a good deal on the van?

  • @zanderchiasson8064
    @zanderchiasson8064 7 месяцев назад +1

    You don’t actually want to seal the windows from the outside, it exposes the sealant to degrade much faster

  •  8 месяцев назад

    I love your videos, you are very good RUclipsrs, can I get a comment heart?

  • @striknein
    @striknein 8 месяцев назад +4

    I appreciate when RUclipsrs announce a series after they finish a project. One of my biggest frustrations with RUclips is when I become invested in a build and the builder seems to abandon the project. Not naming names 🤣
    EDIT: Annnnd I just learned that this is not that. What's worse, we're at the mercy of people not tied to a production schedule. Bummer.

    • @striknein
      @striknein 8 месяцев назад +2

      @@TheDankFarmer dial it back weedbro.

    • @MrBertstare
      @MrBertstare 8 месяцев назад +2

      @@TheDankFarmer I do pay though...

    • @striknein
      @striknein 8 месяцев назад +2

      @@craftedworkshop No, not at all. Other van builds. Mostly streamers who buy an Astro, realize it’s Hard Work and give up on it after 4-5 videos.

    • @craftedworkshop
      @craftedworkshop  8 месяцев назад

      @@striknein gotcha! Sorry for the confusion!

    • @idontthinkso666
      @idontthinkso666 7 месяцев назад

      No, Farmer has a point. There are MUCH bigger problems in this world.@@striknein

  • @lukemarshall1892
    @lukemarshall1892 8 месяцев назад +2

    RUclips woodworking is officially dead

    • @craftedworkshop
      @craftedworkshop  8 месяцев назад +4

      Should be plenty of woodworking with all of the custom cabinetry!

    • @embeaston
      @embeaston 8 месяцев назад

      What?

    • @failfurby
      @failfurby 8 месяцев назад +3

      you are officially not observant. there are dozens upon dozens of woodworking channels with current woodworking projects.

    • @NoxiousNoodles
      @NoxiousNoodles 8 месяцев назад +1

      Not much on this channel anymore sadly, but lots of great channels about!