- Видео 59
- Просмотров 222 650
Blaise Barrette
Добавлен 22 май 2007
I am a maker. There is nothing I love more than creating! Of all the tools I have, Fusion 360 is at the top of the list when it comes to unleashing my creativity. Since I discovered it, I create more and better! I built my own 4’ X 8’ router CNC and also my delta 3D printer. I am a mentor in a FIRST robotics team and I give Fusion 360 lessons to my team mates. I work as a machinist with CNC machines and I am currently restoring an old Fadal CNC.
Видео
Part 41 (Making the motherboard)
Просмотров 1,1 тыс.2 года назад
Part 41 of the Fadal VMC 4020 reconditioning series. I finally assembled the motherboard! By far the most complex electronic project I ever designed! Also a little surprise at the end! :P If you would like to know more about the process of designing these PCB, you could watch video part 34 of this series : ruclips.net/video/_br0LrHcUlg/видео.html Music from Paul Sohi : soundcloud.com/user-87908...
Part 40 (Aligning X axis ball screw)
Просмотров 2,6 тыс.2 года назад
Part 40 of the Fadal VMC 4020 reconditioning series. Big show today! Clearly the biggest mechanical challenge so far! This shows the technique I came up with for aligning the X axis ball screw. At 10:41 I show a tool I designed to easily turn the ball screw with a drill. If you would like to download this tool, follow this link : a360.co/3sQdvaq Music from Paul Sohi : soundcloud.com/user-879084732
Part 39 (Adjusting front gibs on the table)
Просмотров 1,4 тыс.2 года назад
Part 39 of the Fadal VMC 4020 reconditioning series. We install and adjust the gibs that go on the front of the table. Music from Paul Sohi : soundcloud.com/user-879084732
Part 38 (Finally time to put the table back where it belongs!)
Просмотров 5782 года назад
Part 38 of the Fadal VMC 4020 reconditioning series. There isn't much stuff to learn here... all pretty strait forward but hey! you got that far so might as well be with me and cross this big milestone together! Music from Paul Sohi : soundcloud.com/user-879084732
Part 37 (Adjusting the gibs under the saddle)
Просмотров 1,3 тыс.2 года назад
Part 37 of the Fadal VMC 4020 reconditioning series. In this video we look at how the gibs under the saddle are adjusted. Music from Paul Sohi : soundcloud.com/user-879084732
Part 36 - (Time for lube!)
Просмотров 9282 года назад
Part 36 of the Fadal VMC 4020 reconditioning series. In this video we look at how I installed the X axis proximity switch and also at the way lube pump and the rest of the way lube distribution system. Music from Paul Sohi : soundcloud.com/user-879084732
Part 35 - (Homing, sweet homing!!!)
Просмотров 5482 года назад
Part 35 of the Fadal VMC 4020 reconditioning series. The machine is FINALLY homing! It has been quite a journey! Lots of trial and error but it's homing and BOY is it homing!!! In this video we will dissect allies aspect of the homing sequence. Why using the encoder index and a flip flop. "What is a flip flop?" you are asking... Watch this video and you will know all about it! Link to the homin...
Part 34 - (Looking at the electronics)
Просмотров 9893 года назад
Part 34 of the Fadal VMC 4020 reconditioning series. In this video, I show the work I have done so far on the electronics of the machine. Links to the controller and the servo drives I will be using UC300ETH-5LPT cncdrive.com/UC300ETH.html DG4S-16035 servo drive cncdrive.com/DG4S_16035.html Github page (In progress) github.com/blaisebarrette/Fadal-VMC-4020-1989 Music at the end by Paul Sohi sou...
Using the end mill as an indexing stop to locate your stock
Просмотров 1,5 тыс.3 года назад
In this video I show how I use the end mill in the spindle to but the stock against to locate it in the vice. We also look at the setup in Fusion 360 and a glance at the Gcode.
Part 33 - (Levelling the machine)
Просмотров 7423 года назад
Part 32 of the Fadal VMC 4020 reconditioning series. In this video we level the machine using a precision level accurate to 80 arc second.
Part 32 - (It's alive!!!)
Просмотров 1,6 тыс.3 года назад
Part 32 of the Fadal VMC 4020 reconditioning series. My baby took her first steps! In this video we look at the future potential control of the machine. Here is a list of the components used for the control (No affiliation): - UCCNC software: cncdrive.com/UCCNC.html - UC300ETH-5LPT ethernet motion controller: cncdrive.com/UC300ETH.html - DG4S-16035 servo drive: cncdrive.com/DG4S_16035.html - BR...
Part 31 - (Installing the Y axis ball screw)
Просмотров 6 тыс.3 года назад
Part 31 of the Fadal VMC 4020 reconditioning series. In this video I install the Y axis ball screw on the machine..
Part 30 - (A justing the center gibs on the saddle)
Просмотров 1,3 тыс.3 года назад
Part 30 of the Fadal VMC 4020 reconditioning series. In this video I just the center gibs of the saddle.
Part 29 - (Trimming the turcite)
Просмотров 4,8 тыс.3 года назад
Part 29 of the Fadal VMC 4020 reconditioning series. In this video I trim the damaged turcite from underneath the table. Thank you Paul Sohi for your music!!! : soundcloud.com/user-879084732
Part 27 - (New angular contact bearings for Y axis ballscew)
Просмотров 4,8 тыс.3 года назад
Part 27 - (New angular contact bearings for Y axis ballscew)
Part 26 - (Brand new way lube for the saddle)
Просмотров 7573 года назад
Part 26 - (Brand new way lube for the saddle)
Part 25 - (Metering valve values for the saddle lubrication)
Просмотров 1,3 тыс.3 года назад
Part 25 - (Metering valve values for the saddle lubrication)
Part 24 - (Repacking X axis ball screw)
Просмотров 8 тыс.3 года назад
Part 24 - (Repacking X axis ball screw)
Part 23 - (Repacking Y axis ball nut)
Просмотров 1,8 тыс.3 года назад
Part 23 - (Repacking Y axis ball nut)
Part 22 - (Looking at the Y axis Ball Screw assembly)
Просмотров 2,2 тыс.3 года назад
Part 22 - (Looking at the Y axis Ball Screw assembly)
Part 21 - (Introduction to the 3D model of the machine)
Просмотров 9953 года назад
Part 21 - (Introduction to the 3D model of the machine)
Part 20 - (Installing the tool changer casting)
Просмотров 7913 года назад
Part 20 - (Installing the tool changer casting)
Part 19 - (Inspecting the underside of the table)
Просмотров 9223 года назад
Part 19 - (Inspecting the underside of the table)
Part 16 - (Removing the spindle 2 of 2)
Просмотров 2,1 тыс.3 года назад
Part 16 - (Removing the spindle 2 of 2)
Part 15 - (Removing the spindle 1 of 2)
Просмотров 10 тыс.3 года назад
Part 15 - (Removing the spindle 1 of 2)
Part 14 - (Removing the spindle pulley)
Просмотров 2,2 тыс.3 года назад
Part 14 - (Removing the spindle pulley)
Hi sir how r u doing, why not upload further videos
Nicely discribed
Wow. A lot of work!!! I am curious to know why or what makes say the pulleys are scrap?? Thx
Hi, do you have somewehere the logic for ATC?
Saludos desde leon guanajuato mexico me fue muy útil no sabía cómo sacarla algun consejo para alinearla con el Magazín sin sacarla toda?
Amigo ! Me puede explicar en qué situación se aplica turcite y como tiene que estar la máquina? Geacias
So I am home with the flu today and binge watched you Fadal rebuild video series. Very impressive work. But I don't understand why you are not using the factory electronics. If I remember correctly, your first instalment talked about the machine being three phase & you only had single phase at home? I have owned several 4020's and ran numerous other ones in other shops... we ran them all on single phase. I think there is a slight loss of spindle power doing that?
Smart! With out that, Murphie's Law takes effect and you are going to break the cutter at some point.
hello my good friend I am Muhammad. I carefully looked at all 41 parts of the CNC machine. It was great. I am building a multi-storey mechanized parking lot and its design has just been completed. I want to be friends with you. I am a 58-year-old Iranian man, but I did not understand where you are from.😐👍
Muchas gracias!!!
what the heck……. your doing it wrong…. very very wrong…. clown
How thick is your foundation? Your video makes it seem like a piece a cake haha. Subd
It’s a good 4 in or more, but I used a very good quality concrete. I’m hoping for the best. Worst case scenario, if the whole house starts vibrating, I’ll move the machine and install a new slab. Fingers crossed! 🤞🏻
@@BlaiseBarrette I didn’t think about the house vibrating haha. Guess I should’ve thought about all that before buying the machine. Thanks for responding! Love your videos!
I just bought a 1999 fadal 4020. Guess what. It weighs 10k pounds . The foundation at my house is only 3-4 inches thick. Fml
Hi Blaise, hope all is well this holiday season. Did you finish the 4020 build? Keep checking on new videos but haven't seen any. Hope there is good news coming soon All the best.
Thank you for checking up on me @thomasmitretta3309 ! I haven’t worked much on the Fadal since. I had a bug in the software. A corrupted file. I got discouraged a bit and started to work on other projects. I guess I was tired more than I realized and needed a break! I promise I’ll get back to it. Eventually! Don’t give up on me yet! Merry Christmas and happy new year!
@@BlaiseBarrette don't let it get you down, your videos have helped me more than you know and I'm sure there are others that feel the same. I'm going to tear down my 4020 this year and your videos are an excellent resource for everyone tempting to undertake this project. Best wishes and will catch up on your progress soon.
Impressive!
Obscene.better you remove all the turcite
Cool Bud... I'm getting ready to do a lathe and trying to figure it out myself. Nice work!
Where did you order the balls? I'm guessing they can't be chrome plated
I bought them at Bearings Canada www.bearingscanada.com The exact balls I ordered: www.bearingscanada.com/ProductDetails.asp?ProductCode=Kit12743
@@BlaiseBarrette thank you! Is there a reason you went with stainless? I'm guessing stainless would be softer then most other alloys but still pretty tough? From things I read online it says they should wear quicker then the screw. Just picked up a 6030 and the X axes oil line seems to have been broke for a while, 5 thou backlash but it has the same backlash threw the same length. I'm more of a hobbyist like yourself. If I can just tighten it up and get it back Down to a thou it would be great! Priced a new screw and the cheapest option was about 2,000 Canadian shipped plus what ever duties we get dinged. One last question. Did you order the thrust bearings from a fadal parts place or source them? I saw the video on 60 degree bearings being better then the original 40 degree. Would love to upgrade it while It's apart. Great videos! Helped a lot so far
I couldn’t find any info on bearings type so I took a guess with stainless. Here are the thrust bearings I ordered: www.bearingscanada.com/ProductDetails.asp?ProductCode=2-Contact-7304B-20x52x15
@@BlaiseBarrette thank you, I'll give them a ring Monday. In some videos I see the bearings are for sure magnetic, in other videos it's hard to tell.
You are best .
Qué tal buen dia ese material verde queva pegado en las bancadas como se llama
www.aliexpress.com/item/1005003000517374.html?spm=a2g0o.order_list.order_list_main.4.31d31802YozsIx
Hello sir, why you stopped posting videos of fadal cnc on RUclips, how are you ,are you fine.
Hey! I’m fine! Thanks for asking! I have been working on other projects lately but I’ll eventually get back to it. 😊
@BlaiseBarrette thank you for your response sir.
Hello, do you know how the Y axis gib-strap assembly gets oil? I don't thing that it does on mine. Thank you
You did it wrong. You are missing a piece between the bearings.
My friend, I don't get on and make rude comments. That is not the type of person I am. Please take this as educational not criticism. The process to install angular contact bearing is a precise, delicate process. You would never use power tools. The fit of the bearing is everything. The difference between .0002 of and inch is the difference in proper fit. The bearing housing or the bearing to the shaft needs to be press fit. If you press fit both the it will cause bridling. What it does is basically squeeze the bearing so the balls can no longer move as the should reducing the life of the bearing. Id suggest press fitting the bearing to the block, mostly because its easier. Also apply a light oil to the shaft and inside of the bearing so it slides smoothly onto the shaft. I noticed also that the shaft is beat to hell. Should have a very smooth finish. I can almost 100% say those bearing are trash now. It looks like the ball skew also need replaced or re machined. There is so much wrong here its hard to type all of it. Go the the manufacturer of the bearing and look up the process recommended for install and fallow it. EVERYTHING MUST NOT HAVE A SINGLE SCRATCH OR EVEN DUST ONE IT. Wear gloves and if there is even the smallest gouge or scratch stone with a very fine stone.
Thank you for taking all of this time writing such an exhaustive procedure! I will look into it. Research further. There is so much to know! I tried to get help from the bearing sales people with no luck. They told me they are preloaded and are simply installed face to face. That’s all I could get from them. Again, thank you for bringing this to my attention. - Blaise
@@BlaiseBarrette yes if your using a single row bearing then you need 2 bearing for 2 direction. Another option is 1 double row bearing. I think your on the right track with using 2 for higher load. I agree it is a lot. I dont know all of it either. You can message me and i can try and answer your question.
@@ryanturner9958 Thanks Ryan!
I used the same idea this past week on a piece of flat steel. worked great! Looking forward to the Fadal rebuild videos..:)
Glad you found this trick useful! I use it in a few setups at the shop! As for the Fadal, I started working on other projects and it’s been collecting dust ever since! I feel bad about this. I’ll get back to it eventually.
Take it apart to fit it In your shop!!!!!! It less work to install new door!!!
CLOWN SHOW!
Sir old balla screw
I was pulling my spindle out today. I was looking at it and trying to figure out what I should and what I shouldn't do. I decided I should look for some videos. I'll admit I cringed watching this.....however you sincerely helped by showing me what you did ........ and with this and your other videos I got it out and I should be good to send it out for new bearings. Thanks for being open and not afraid to show your method of madness.
Madness seems a little harsh! Hahaha!!! Glad to see my videos are helping! Pest of luck with your machine!
Thanks for documenting. Its nice to see something being done before you have to do it.
Glad this was useful! Good luck with your machine! ;)
That’s a dang good idea, thanks for sharing sir!
Thanks! :)
well i finally made it to this video, feels like ive read moby dick by now haha. im very excited to see how it turns out! take care
Way to go! ruclips.net/video/4DwMRVF8AoI/видео.html
Awesome So Awesome
Thanks! 🤪
What a slow cycle. Speed is money son.
This was the test run. It’s been speed up quite a lot since then.
Thee epitome of laziness, foolishness and complete and utter nonsense…..my opinion…..🖕🏿
Your opinion sux
I'm interested you know why you think that?
@@astrobot3000 ? Too much to drink yesterday probably
this is clever!
In Brazil it's called Gambiarra.
Got Milk?
It's water soluble cutting oil 🛢️
@@matthewspry4217 AKA Delicious, nutritious milk.
Very clever. A+ for ingenuity.
Thanks! ;)
Why not cut the majority of the stock off first then finish in the mill.
That adds another operation. If you are doing production, this is better.
@@ArclightZRO nah, if you're doing actual production with a significant qty this is almost never better. A horizontal bandsaw will do it *_far_* more quickly & efficiently & then allow for actually running a decently sized end mill with a far better aspect ratio in a climb cut "around the box" far more aggressively than full slotting with the 3/8" x 2" long (or whatever it is) end mill that's on there right now. Also, efficiently programmed rapids & maybe a slightly stiffer setup. The mix of conventional & climb cutting, bit of room for improvement on setup, lack of judicious use of well planned rapids, and the wasted time of fit farting around with "scrap pullers" just screams "making do" and/or a prototype and/or very low qty run. Still, it's a neat solution & nothing wrong with it if it works. *_If_* one has the equipment available, the major determining factors here would be the remaining cycle time for these parts, the qty required, and whether or not he & the machine have anything else to do. If the cycle is long enough to be able to load a stack of these in the bandsaw, cut, flip, and cut, the qty is great enough to warrant putting the setup time in the bandsaw op, and other jobs are waiting, that would likely be the best way to do it. Using spindle time in an expensive mill to perform work that can be done more quickly on a cheap bandsaw while the mill is still chugging away just usually isn't making the best use of the mill if it can be avoided. Better yet would be getting rid of the need to lop off that material if possible by cutting close to length before bending or having the material come through the door already formed & cut close to length if the qty is sufficient enough to not get killed by the supplier. Basically, there are rarely absolutes in this biz. :)
Or you could've used angle grinder
I take it you're not a machinist.
@@PhoSooGood Reiwas has welder brain.
@@theofficialczex1708, as a toolmaker, that is hilariously true!
Imagine someone just invented bandsaw. Everything would be so much faster and no rubbers needed.
I could do this with a hacksaw.
If you still need to face after the bandsaw, then you have added another step in the process.
We used to cut them first on the bandsaw. This is faster or at least as fast and one less manipulation.
Looks like you are losing money or just asking high price cos you are not using the latest tools to cut the aluminum. Fixing a problem you made when you designed the setup is great but why make such a setup is only a question of experience. just get the KOR5 and ur all good. good luck.
If it works GREAT!
So far so good!
Good idea but replace them with something that won't get damaged by the coolant. Maybe bungee cords. Rubber like those bands tend to deteriorate quickly when exposed to coolant
Yess! Agreed. Some suggested surgical tubing.
Good idea
I'd say if you want something more sturdy and more repeatable you can use those tool balancers and set the tensions for your liking.
I’m really impressed the cutter holds up to feeds like that being so long, I’ll have to try being a little more aggressive in the future.
If you look closer, you’ll see that I did a first pass with a larger cutter. The 1/4 in end mill only cuts about .05 in thick.
As a moldbuilder who machines tool steel mostly, when we mill aluminum, we shout “Ludicrous Speed!” (from Spaceballs😆)
@@filster1934 they've gone to plaid!!
@@Iceberg86300, “Stop this thing!! Smoke ‘em if you got ‘em.”
@@filster1934 1-2-3-4-5? That's something an idiot would have as the combo on his luggage! -Remind me too change the combination on my luggage. 🤣🤣 SUCH a good movie!!