NDE 4.0
NDE 4.0
  • Видео 98
  • Просмотров 172 604
An Industrial-Grade NDE 4.0 Approach - Validating Automated Ultrasonic Testing with POD
This year Daniel Kanzler and Nico Lehmann (@Porsche) were awarded the @DGZfPBerlin application award for their work on the probability of detection. In this video, Daniel presents his work and Ripi and I asked him some questions.
What questions do you have for Daniel and Nico?
0:00 Introduction of the Participants
4:00 Presentation Introduction
6:09 Application: Spot Welds
8:48 Development of an Automated NDT System
11:04 Inspection System in Operation
13:42 Basics of POD
17:32 Modification of POD for the Application
22:48 Validation of the Testing Results
26:20 POD in Real-Time in Series Production
30:11 Project Team
30:50 Question: Can you reach 100% POD
34:45 Question: Do you still look at the conf...
Просмотров: 154

Видео

Unpublished ISNT 2023 Keynote: Digital Transfiguration and the Future Role of NDE & NDT
Просмотров 1755 месяцев назад
Back in December, 2023 I was invited to give a keynote at the ISNT annual conference (@indiansocietyfornon-destru202) but I got snowed in and I couldn't go - but here we GO! Abstract: The first three industrial revolutions were recognized by historians, after the fact. Society accepted lifestyle changes willingly and several negative consequences not so willingly. The fourth one, currently ongo...
Special Preview Session: Digital Transformation Executive Short Course
Просмотров 1078 месяцев назад
On December 5th we have the honor to give an Executive Short Course on Digital Transformation at Insight Quality Services in Pune, India. This video provides some insights into what is going to happen during the short course and what will be the key learnings. You can register for the short course here: www.iqs-ndt.org/register-digital-transformation . Links to the individual sections of this v...
SHM & NDT 2023 Keynote: NDE 4.0 Success Stories
Просмотров 2328 месяцев назад
On September 21st, 2023 I gave a virtual keynote at the SHM & NDT 2023 conference in Chengdu, China on NDE 4.0 Success Stories (the conference was hosted by the Southwest Jiaotong University). Thanks a lot to both of my Co-Author Ripi Singh. Abstract: The term NDE 4.0 was coined in 2017 and defined as the cyber-physical confluence between NDE and the technologies associated with Industry 4.0. I...
SPIE Keynote 2023: Digital transformation and the interdependence with reliability assessments
Просмотров 120Год назад
On March 14th, 2023 I gave a keynote at the SPIE Smart Structures & Nondestructive Evaluation event in Long Beach, California about Digital Transformation and the importance of perception. Thanks a lot to both of my Co-Authors Ripi Singh and Daniel Kanzler. Here you can find more about this presentation: doi.org/10.1117/12.2664873 Abstract: Digital transformation is the most misused term in rec...
Let's Celebrate NDE 4.0 (Next week at the ECNDT 2023 in Lisbon, Portugal)!
Просмотров 170Год назад
At ECNDT in Lisbon, Portugal we will celebrate NDE 4.0: 33 presentations, 4 posters, and I have the honor to present in the opening ceremony: "Welcome to the World of NDE 4.0" #shorts #NDE40 #Conference
Sizing of Small Defects with Ultrasonic Testing: Don't use Flat Bottom Holes!!!
Просмотров 2,7 тыс.Год назад
Sizing indications with ultrasonics can be challenging. For large indications sizing by probe travel is appropriate, for indications smaller than the beam width amplitude-based sizing (ruclips.net/video/zZroaqqDGug/видео.html), but what about indications smaller than the wavelength. This video is all about those TINY defects and why you should NEVER use Flat Bottom Holes smaller than ¼ of the w...
Artificial Intelligence for NDE & NDT
Просмотров 1,1 тыс.Год назад
In this video, the basic artificial intelligence network types for use in NDT & NDE are discussed. Please leave your thoughts on this topic in the comments and support my efforts: please give the video a thumbs up, please subscribe to the channel, and please ring the bell to stay informed about future videos. If you want to know more about Artificial Intelligence: ► Artificial Intelligence, Mac...
Digital Twin Summit 2022: IoT Sensors & NDE 4.0 Enablement, What is Reality Today?
Просмотров 228Год назад
On May 24th, 2022 I was invited to open the ASME Digital Twin Summit 2022 (app.metrix-connect.com/event/digital-twin-summit-may-2022) with my presentation "IoT Sensors & NDE 4.0 Enablement, What is Reality Today?" Please leave your thoughts on this topic in the comments and support my efforts: please give the video a thumbs up, subscribe to the channel, and ring the bell to stay informed about ...
Why Email is a Bad Idea!
Просмотров 291Год назад
Everybody uses email. In my voyage towards Digital Transformation, I started to ask myself whether email is actually still a good tool. In this video, I am sharing my thoughts about email and about its future. Please leave your thoughts on this topic in the comments and support my efforts: please give the video a thumbs up, subscribe to the channel, and ring the bell to stay informed about futu...
The NDE 4.0 Year 2022 in Review
Просмотров 297Год назад
2022 was an excellent year for NDE 4.0. Multiple books, multiple special issues in Journals, and various videos on this RUclips channel were published. And the highlight: @DGZfPBerlin organized the second international conference on NDE 4.0. This video takes you on a short trip through 2022 and provides a short look into 2023, 2024, and 2025. Please leave your thoughts on this topic in the comm...
Announcement of the 2nd International Conference on NDE 4.0 (October 24th to 27th, 2022)
Просмотров 275Год назад
Announcement of the 2nd International Conference on NDE 4.0 (October 24th to 27th, 2022)
Artificial Intelligence, Machine Learning, Deep Learning, Neural Networks: An Introduction
Просмотров 756Год назад
Artificial Intelligence, Machine Learning, Deep Learning, Neural Networks: An Introduction
ASNT Learn Webinar: The World of NDE 4 0 Let the Journey Begin
Просмотров 6062 года назад
ASNT Learn Webinar: The World of NDE 4 0 Let the Journey Begin
The Future of Phased Array Ultrasonic Testing: FMC / TFM
Просмотров 7 тыс.2 года назад
The Future of Phased Array Ultrasonic Testing: FMC / TFM
Schrödinger's Cat and it's Implications for Quantum Computers
Просмотров 3702 года назад
Schrödinger's Cat and it's Implications for Quantum Computers
Ultrasonic Testing Sizing Method Comparison & Limitations
Просмотров 3,4 тыс.2 года назад
Ultrasonic Testing Sizing Method Comparison & Limitations
What is Industry 5.0?
Просмотров 5 тыс.2 года назад
What is Industry 5.0?
Industry 4.0 Application Development Architecture @Kudzai Manditereza
Просмотров 5002 года назад
Industry 4.0 Application Development Architecture @Kudzai Manditereza
ISNT NDE 2021 Keynote: The World of NDE 4.0 - Let the Journey Begin
Просмотров 3682 года назад
ISNT NDE 2021 Keynote: The World of NDE 4.0 - Let the Journey Begin
Digital Twin: A Fancy 3D Visualization!?!
Просмотров 8372 года назад
Digital Twin: A Fancy 3D Visualization!?!
1st Int. Conference on NDE 4.0: Conference Closing
Просмотров 1562 года назад
1st Int. Conference on NDE 4.0: Conference Closing
QSAFT: Growing SAFT from an Imaging Tool to a Complete Quantitative NDT Technique
Просмотров 5842 года назад
QSAFT: Growing SAFT from an Imaging Tool to a Complete Quantitative NDT Technique
1st Int. Conference on NDE 4.0: The Core of the Fourth Revolutions: IIoT and Digital Twin
Просмотров 1502 года назад
1st Int. Conference on NDE 4.0: The Core of the Fourth Revolutions: IIoT and Digital Twin
The Top 5 Scary Myths on Digital Twins
Просмотров 2162 года назад
The Top 5 Scary Myths on Digital Twins
SPIE Invited Lecture 2021: NDT and Sensors Becoming Natural Allies by Digital Transformation and IoT
Просмотров 2222 года назад
SPIE Invited Lecture 2021: NDT and Sensors Becoming Natural Allies by Digital Transformation and IoT
Ultrasonic Computed Tomography / SAFT: The Next Generation of Ultrasonic Testing
Просмотров 2,6 тыс.2 года назад
Ultrasonic Computed Tomography / SAFT: The Next Generation of Ultrasonic Testing
How YOU are Integrated into the NDE/NDT Ecosystem, its Core Stakeholders, and Value Chains!
Просмотров 3202 года назад
How YOU are Integrated into the NDE/NDT Ecosystem, its Core Stakeholders, and Value Chains!
Ultrasonic Testing: Can I detect what I am required to detect?
Просмотров 3,5 тыс.2 года назад
Ultrasonic Testing: Can I detect what I am required to detect?
The Hitchhiker's Guide to the World of NDE 4.0: A Trilogy in Journal of Nondestructive Evaluation 40
Просмотров 2222 года назад
The Hitchhiker's Guide to the World of NDE 4.0: A Trilogy in Journal of Nondestructive Evaluation 40

Комментарии

  • @michaelm2308
    @michaelm2308 13 дней назад

    I'm from Canada but I'm doing my Ultrasonic 2 in German, you might have just saved my bacon, thank you.

  • @awesomemarvels
    @awesomemarvels Месяц назад

    Thanks sir

    • @NDE40
      @NDE40 Месяц назад

      You are very welcome ...

  • @saratoga1969
    @saratoga1969 2 месяца назад

    You are a great persoanje

    • @NDE40
      @NDE40 2 месяца назад

      Muchas Gracias

  • @Xarius01
    @Xarius01 3 месяца назад

    That “Unrestricted” in the bottom tells me this presentation was created on a Siemens system 😂

    • @NDE40
      @NDE40 3 месяца назад

      Close. In this case it tells you that the author worked for Siemens for many years.

  • @Kof_Believer
    @Kof_Believer 3 месяца назад

    Very educative contents. Thanks

  • @Kof_Believer
    @Kof_Believer 3 месяца назад

    Very informative. Thanks for the detailed explanation. Much appreciated

  • @Kof_Believer
    @Kof_Believer 3 месяца назад

    I just subscribed. From Canada. Thanks

  • @user-fq6et1en9e
    @user-fq6et1en9e 4 месяца назад

    very good video. I have a question. What is the dead zone of the phased array transducers? thank you Dr. Vrana!

    • @NDE40
      @NDE40 4 месяца назад

      The sound is generated by your active element, travels through some couplant, and is partially reflected where your sound enters your actual part. This reflection goes back through the couplant and is reflected again by your probe. This continues and leads at the beginning of every A-scan to an increased noise level. This is the dead zone. It is the zone where you can not detect anything as the noise, caused by this bouncing back and forth between the active element and the entry surface, is too high. And it is the same effect for conventional and Phased Array probes. On the other hand, the near field is the natural focus point of your beam, which can be calculated. This video can help: ruclips.net/video/xWRABwg1TB8/видео.htmlsi=M8IclHFQWzDRgFhr

    • @user-fq6et1en9e
      @user-fq6et1en9e 4 месяца назад

      ​@@NDE40Ok thank you very much. In other words the PA transducer has a dead zone like the conventional probes. We are talking about 3-6 mm of dead zone below the surface. From this point of view there are no advantages in using the PA instead of the conventional transducers. Correct? Thank you again. Best Regards. Massimo.

    • @NDE40
      @NDE40 4 месяца назад

      @@user-fq6et1en9e Exactly - phased array and conventional probes with the same aperture also have a similar deadzone. Actually, I found that the deadzone of phased array probes is a tad longer. This is where TFM can help (but only if done correctly).

  • @laxmansureshmandalwar1499
    @laxmansureshmandalwar1499 4 месяца назад

    It’s very informative thank you

    • @NDE40
      @NDE40 4 месяца назад

      You are very welcome

  • @omerengin3193
    @omerengin3193 5 месяцев назад

    So you lectured about ultrasonic testing?

    • @NDE40
      @NDE40 5 месяцев назад

      Not really - I am a consultant on UT and NDE 4.0

  • @sathurappandeepak2762
    @sathurappandeepak2762 6 месяцев назад

    A great video.. Why can not we use audible frequency range of sound waves for industrial inspection?

    • @NDE40
      @NDE40 6 месяцев назад

      The wavelength determines the minimal size of the objects you want to find - a wave with 10 kHz in steel (~6000m/s) allows you to find objects with ~0,5 METER (the lower limit would be something like 0,15m). With 2 MHz you can typically find indications of ~1 mm and larger.

  • @abrarsalekinraiyan3170
    @abrarsalekinraiyan3170 7 месяцев назад

    Hello Dr. Vrana, could you do video/blog on nonlinear UT methods for early damage detection vs how they compare with the linear methods. I'm really new to NDE methods, and trying to do my masters thesis on identification & sizing of fatigue cracks. All the recent papers seems to favor nonlinear methods (e.g. frequency modulation, wave mixing, non-linear coefficient) for detecting early damage. I feel like, as someone like you who has been in this industry a long time can shed some light on the feasibility of these non-linear methods.

    • @NDE40
      @NDE40 7 месяцев назад

      Unfortunately, I do not have any experience in nonlinear UT. For crack detection and wall thickness measurements I would always use linear methods to do their ease of use. However, in the detection of early damage, we are most likely speaking about damages that are #1 clearly smaller than the wavelength and #2 still quite "integrated" into the material and therefore create weak signals. And this is where nonlinear UT or even nonlinear reconstruction could help. Also, take a look into some medical applications.

    • @abrarsalekinraiyan3170
      @abrarsalekinraiyan3170 7 месяцев назад

      Thank you so much for the suggestion. And yes, by early damage I meant defects smaller than the wave length & producing weak signals.

    • @abrarsalekinraiyan3170
      @abrarsalekinraiyan3170 7 месяцев назад

      again thank you for your videos. I've watched most of them to get a grasp on UT methods. Specially, integrating NDE and AI seems really promising, and I'm planning on looking into that field more.

    • @NDE40
      @NDE40 7 месяцев назад

      @@abrarsalekinraiyan3170 COmbination of nonlinear UT, reconstruction, and some AI could really be a fascinating topic ....

  • @rostykromanyshyn6616
    @rostykromanyshyn6616 9 месяцев назад

    nice

    • @NDE40
      @NDE40 9 месяцев назад

      Thanks

  • @UnitedNDT2011
    @UnitedNDT2011 10 месяцев назад

    Great Video! In most applications the scanning speed is very important. FMC/TFM is certainly much slower compared with "standard" PAUT. What is your view on this?

    • @NDE40
      @NDE40 10 месяцев назад

      Not necessarily. TFM Speed scales linearly with the number of elements and PAUT with the number of focal laws. Moreover, PAUT usually generates more ringing as the beam is directed. Therefore, the PRF of TFM could be higher. The third limiting factor is the speed of data transfer - so You need to be careful which instrument to buy.

  • @randalcurtis6667
    @randalcurtis6667 10 месяцев назад

    "Promo sm" 🙄

  • @tsatybel6554
    @tsatybel6554 11 месяцев назад

    Can you explain how did you get the angles values on Shear case 3 and 4? I've recalculated it, based on snell's law using water(n1.5) and steel (n2.67) indexes on shear, the critical incident angle is 41.80degrees; pass that, TIR occurs(Total Internal Reflection). I wonder how in case 4, would you get 90 degrees with an incident angle of 56.5 degrees. I guarantee you, you wouldn't get any (r) refraction with an incident angle of 56.5 degrees based on this example. (r)Refraction line would completely bend away at those angles whether using rexolite or plexiglas given they have higher n values. Lots of techs in the industry missing proper shear calibration and end up being unable to pick up any defects.

    • @NDE40
      @NDE40 11 месяцев назад

      You can find on the slide that my calculations are based on Plexiglas (2670 m/s) and Steel (5920 m/s / 3200 m/s). For immersion testing, you have to recalculate with 1500 m/s.

  • @westerncivilization
    @westerncivilization Год назад

    No video on 5.0 actually talks about 5.0.

    • @NDE40
      @NDE40 8 месяцев назад

      Because currently nobody knows what 5.0 will eventually be. However, at the end of the video you will find a short outlook of what I think it could become ...

  • @Growmetheus
    @Growmetheus Год назад

    Bro if people knew how much money you can make off this job, you would have 1 million views

  • @mth469
    @mth469 Год назад

    Thanks so much for making your video series, sir.

    • @NDE40
      @NDE40 Год назад

      You are very welcome...

  • @rostykromanyshyn6616
    @rostykromanyshyn6616 Год назад

    hi is it possible to obtain a pdf version (or any other e-version) of "The World of NDE 4.0"?

    • @NDE40
      @NDE40 Год назад

      Sure - you can purchase through ASNT: source.asnt.org/1s8ivdm/

  • @phil107stein
    @phil107stein Год назад

    Is not it dangerous sometimes to evaluate FBH size purely on an amplitude based technique? Like DGS or DAC basically. The reflector may be "equivalent" to a disk shape, but it might be much bigger than it appears! Because the indication could be irregular, and would scatter the sound rather than a specular reflector. I know, yes... the amplitude based technique is a core assessment method but sometimes I doubt its reliability.

    • @NDE40
      @NDE40 Год назад

      Yes, you are right. Amplitude-based techniques can be misleading. #1 The calibration needs to be performed accurately. #2 The check of the equipment needs to be done accurately (for example if the probe frequency is not the frequency stipulated by the manufacturer DGS can be off drastically). #3 Larger, angled, indications have a quite directed reflection. Therefore, if they are not perpendicular to the ultrasonic beam only a fraction of the beam is collected by the probe. However, once we get to indications that are in the order of magnitude of the wavelength this angle dependency is quite minimal - also the structure of such small defects is quite insignificant (as this structure is way smaller than the wavelength it is not "seen" by UT. Meaning those indications can be sized quite accurately. And if all the other factors are also controlled you can achieve a surprisingly good sizing accuracy. And in case you wanna do better: ruclips.net/video/-dPkgov5E-M/видео.html

  • @samajier2566
    @samajier2566 Год назад

    Thanks for sharing

    • @NDE40
      @NDE40 Год назад

      You are very welcome

  • @theomicottis3388
    @theomicottis3388 Год назад

    Dear Mr.Vrana, many thanks for this lesson. There are a lot of variables that affect DGS correct sizing. This is one Iwas not aware of.

    • @NDE40
      @NDE40 Год назад

      You are very welcome

  • @bacelismael8687
    @bacelismael8687 Год назад

    Just what I was looking for, at a convenient time 😁

    • @NDE40
      @NDE40 Год назад

      Great !!!

  • @Handlebyadmin
    @Handlebyadmin Год назад

    one mistake in video that given second critical angle is longitudinal 90 degree inspite of shear wave 90 degree

  • @dkaeioruio
    @dkaeioruio Год назад

    Thanks for sharing those great news

    • @NDE40
      @NDE40 Год назад

      Any time!

  • @oogatech
    @oogatech Год назад

    Love your presentation style! Your excitement is contagious!

    • @NDE40
      @NDE40 Год назад

      Thanks so much!

  • @rostykromanyshyn6616
    @rostykromanyshyn6616 Год назад

    great video I'd like to have more details about that U-Net process, but still the video is great

    • @NDE40
      @NDE40 Год назад

      Hi - just look for the work of Patrick Fuchs (www.ndt.net/search/docs.php3?showForm=OFF&MainSource=-1&AuthorID=38978). He has done some great work using U-Nets on Computed Tomography results.

  • @seaneastman6475
    @seaneastman6475 Год назад

    Very insightful and a great overview of neural networks. The regulations and legislation around the use of AI in this regard are tricky though especially in highly regulated fields like aerospace, somewhat similar to problems with self driving cars. If the AI model fails to correctly identify a defect that ultimately leads to a failure who bears the responsibility? Or if it identifies a false positive that results in days of downtime and lost revenue. Is it the operator of the test set with AI implementation, the company that designed the AI model or was it the company that provided dubious training data? AI technology is currently advancing far faster than regulatory bodies can legislate for. We're certainly in for an interesting few years.

    • @NDE40
      @NDE40 Год назад

      You are absolutely correct. AI does not eliminate human factors. With AI the human factors are shifted from the inspector to the programmer/trainer. The benefit: if done correctly this can bring a great boost in reliability but if it is done incorrectly the issue will be applied consistently and all results might become questionable.

  • @MrCaiccaic
    @MrCaiccaic Год назад

    full of knowledge, thank you so much for the video 🎉

    • @NDE40
      @NDE40 Год назад

      You are very welcome

  • @aviationspecialist6644
    @aviationspecialist6644 Год назад

    pls do not lower your voice at the end of sentence like you were whispering because i could not hear and and understand what you are talking about.

  • @mth469
    @mth469 Год назад

    Bros 😊

  • @atzalwelzijn
    @atzalwelzijn Год назад

    Great video, but how can I measure the material specific attenuation due to damping (ACV) for transversal probes? For example, when we use a V1/K1 block radius for calibrating a 45°, the attenuation due to beam spread I can check in the diagram, but how do I measure the ACV in a given material? Can I just connect two angle beams and use through transmission and calculate damping based on the soundpath between single and double skip?

  • @andyliu2465
    @andyliu2465 Год назад

    very good idear

    • @NDE40
      @NDE40 Год назад

      Thank you

  • @corpseneck
    @corpseneck Год назад

    Love your videos!! Im working on getting my ASNT Level III UT Certification, I just passed the Basic exam and found your videos looking up techniques for UT!!

    • @NDE40
      @NDE40 Год назад

      Thanks a lot

  • @barrbudo
    @barrbudo Год назад

    I'm intrigued about why you describe as high frequency the A-scans from each capturing elements. I get that we're talking about ultrasonic waves, but shouldn't we reserve such description to frequencies above like 10MHz?

    • @NDE40
      @NDE40 Год назад

      The High Frequency in the A-scans is not about the ultrasonic frequency. So-called HF (high frequency) A-scans are not rectified, are usually not compressed, and use a sampling rate that is at least 5 times the frequency of your ultrasonic frequency.

    • @barrbudo
      @barrbudo Год назад

      @@NDE40, awesome! That makes perfect sense to me now. Thanks a bunch!

  • @PutinsMommyNeverHuggedHim
    @PutinsMommyNeverHuggedHim Год назад

    dang it i thought this was about near death experiences 😂

  • @thaboben1915
    @thaboben1915 Год назад

    Excellence... pls come to south Africa

  • @thaboben1915
    @thaboben1915 Год назад

    Today is a great day.

  • @sanoopsaji7680
    @sanoopsaji7680 Год назад

    Good video❤️❤️

    • @NDE40
      @NDE40 Год назад

      Thank you

  • @NDE40
    @NDE40 Год назад

    What do you think about email? What issues do you see? Is email a good or a bad system?

  • @mohamedsalih3279
    @mohamedsalih3279 Год назад

    Thanks

    • @NDE40
      @NDE40 Год назад

      You are welcome

  • @haus110
    @haus110 Год назад

    Met this guy at the train. Amazing knowledge, amazing person! Keep up the good work 💪

    • @NDE40
      @NDE40 Год назад

      Thank you so much. Was great chatting on the train.

  • @alexmenorca143
    @alexmenorca143 Год назад

    Mi ídolo

  • @Kill3rdog48
    @Kill3rdog48 Год назад

    THANK YOU SO MUCH! I had trouble understanding the whole side lobe thing in a book of mine. Like I was already thinking that at some angles there would be no energy transfer. Even with normal acoustics. I wish that books would integrate "in practice" more with the theoretics.

  • @dianemason9092
    @dianemason9092 Год назад

    Great info 👍 thank you

    • @NDE40
      @NDE40 Год назад

      You are welcome ...

  • @silvain1089
    @silvain1089 Год назад

    😊 𝚙𝚛𝚘𝚖𝚘𝚜𝚖

  • @ViggenCv
    @ViggenCv Год назад

    Churning to collaboration at the Nebraska Department of Education.

  • @adriandanyie
    @adriandanyie Год назад

    Please sir where is the link...

  • @vinooshadoorga1875
    @vinooshadoorga1875 Год назад

    Very good presentation on industry 5.0.

    • @NDE40
      @NDE40 Год назад

      Thanks a lot