Railroad Thermite Welding

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  • Опубликовано: 2 окт 2017
  • Thermite welding demonstration of two rail joints at a museum. Thermite is a mixture of iron(III) oxide and aluminium granulate, which reacts exothermically above the ignition temperature. Temperatures of more than 2000°C can be reached.
    More informations on Thermite: en.wikipedia.org/wiki/Thermite
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Комментарии • 661

  • @lohphat
    @lohphat 5 лет назад +271

    Europeans have the coolest backyard parties.
    “The Welding of the Rail” is an old favorite, usually when the host runs out of beer.

    • @jimmorgan8688
      @jimmorgan8688 5 лет назад +3

      lohphat
      A classic! 🍺

    • @grandwaha
      @grandwaha 5 лет назад +5

      Unst Velding party bring beers uns schnitzel!

    • @RackwitzG
      @RackwitzG 5 лет назад +7

      Yeah, and we grill our Bratwurst directly on the thermite bucket.

    • @FILTHYHERMAN
      @FILTHYHERMAN 5 лет назад

      Bloody good show!🙏

    • @RejectedYouth98
      @RejectedYouth98 5 лет назад +4

      last summer we did this, it was a great evening for the whole family. The thermite roasted Bratwurst mit Senf im Brötchen was more than delicious!

  • @dfolt
    @dfolt 5 лет назад +14

    For me as a frequent rail traveller in Germany, this has been most interesting! Thank you for uploading.

  • @benfordrin6978
    @benfordrin6978 5 лет назад +3

    I'm working at the depo station in Stuttgart, Germany and never saw this before, so I was really shocked when I saw flames and something on fire on the other side of the station in the middle of the night. I was close to call the fire department when I got the info "Keep cool, they're just busy with rail-welding" :D

  • @kylehooper2981
    @kylehooper2981 6 лет назад +3

    THAT WAS AWESOME! I have only ever heard about this being done by the old timers. I never thought I would ever be able to see it done! Thank you so much!

  • @Rekowagen
    @Rekowagen 6 лет назад +46

    In case anyone wonders: This was a demonstration at the Hannover Tramway Museum at Wehmingen near Hannover in September 2017.

    • @Hawkeye0918
      @Hawkeye0918 5 лет назад +1

      Ah okay makes sense now. Was wondering why all the high techniness of welding rails together but still using wooden ties.

    • @gewizz2
      @gewizz2 5 лет назад +1

      nobody likes a smartass

    • @BlackMeowgic
      @BlackMeowgic 5 лет назад

      @@gewizz2 that was so unnecessary

    • @jonb5817
      @jonb5817 4 года назад

      In Alabama?

    • @chriseffpunkt4333
      @chriseffpunkt4333 3 года назад

      @@BlackMeowgic like Rekowagens comment.

  • @slackjaw703
    @slackjaw703 6 лет назад +4

    That was one of the coolest things I’ve seen in quite a while. I had no idea that was ever done to begin with. Great stuff.

  • @paulwoloschuk1
    @paulwoloschuk1 6 лет назад +1

    In 1970, I worked for a company in the UK; Murex Limited, who developed the Thermit welding process together with a German company; Elektro-Thermit GmbH.
    At the time, there was widespread rail replacements being carried out in the UK, and the Thermit welding process enabled sections of the rail to be welded in situ.
    I worked in their analytical laboratory in Essex, and one of my jobs was to check that the constituents of the mixture was correct. I remember that we were given a demonstration (similar to this) on how the process worked - pretty spectacular! The process is still used, not only for railway lines, but for welding other large items, such as ship anchors.

  • @doctorreno9439
    @doctorreno9439 6 лет назад +2

    Gentlemen. I love to see Professionals at work. This is as exciting as anything I've seen for some time. Thank you.

  • @MarylandConstructionDiecast
    @MarylandConstructionDiecast 6 лет назад +61

    Nice video. Cool to see the process.

  • @Tokatt
    @Tokatt 6 лет назад +83

    this was oddly satisfying to watch

  • @michaelzehrfeld7766
    @michaelzehrfeld7766 6 лет назад +3

    Danke fürs zeigen...hatte ich so noch nie gesehen!

  • @jamesji8574
    @jamesji8574 6 лет назад +1

    man these RC machinery construction videos are getting impressive!

  • @jamesdupuis4821
    @jamesdupuis4821 5 лет назад +6

    I have to say that the crew really knows what they are doing even if they are not talking to each other

  • @alt9741
    @alt9741 6 лет назад +8

    Thermite welding is awesome, what a great process. We made a thermite reaction in high school, I can still see the molten iron dripping out the bottom of a terra-cotta pot in my mind, even though it was nearly 30 years ago and I never bore of watching this!

    • @MsMesem
      @MsMesem 6 лет назад

      Al t You mean you did and learnt real stuff at high school? Wonderful

    • @vinayharshavardana1033
      @vinayharshavardana1033 6 лет назад

      Al t

    • @Engineer9736
      @Engineer9736 5 лет назад +1

      The molten iron was dripping into your mind? That’s not good!

  • @Unimedien
    @Unimedien 6 лет назад +13

    Interessante Technik und ein wirklich interessantes Video. Toll, dass du das Aufnehmen konntest. Daumen hoch. Gruß Unimedien.

  • @rich3371
    @rich3371 6 лет назад +318

    God they got a freaking tool for everything

    • @Engineer9736
      @Engineer9736 5 лет назад +31

      Richie Mann They build thousands of km of railroad using this method. So the process has to be perfect and quick.

    • @YR7A
      @YR7A 5 лет назад +30

      Germans. nuff said

    • @YR7A
      @YR7A 5 лет назад +27

      using termite to weld it removes the possibility to have an air pocket inside the weld, and its just faster

    • @lumpyfishgravy
      @lumpyfishgravy 5 лет назад +15

      Yes. No need for heroics - work smarter not harder.

    • @grendelum
      @grendelum 5 лет назад +24

      757WN - think of how much heat a railroad track can absorb !! It’d take days to pump enough heat into the system to weld it whereas here, you dump a *_massive_* amount of heat into it *_fast_* so the thermal mass of the track doesn’t have time to sink it away !!

  • @CritterFritter
    @CritterFritter 4 года назад +2

    German tradesmen have a hammer for every occasion lol!

  • @sarvman
    @sarvman 5 лет назад +2

    Well now THAT was cool as ever. Love how things get done.

  • @ZiitsprungMedia
    @ZiitsprungMedia 6 лет назад

    .. das war jetzt mal echt interessant anzusehen! Danke! :-)

  • @deusexaethera
    @deusexaethera 5 лет назад +15

    Wow, that's way more involved and time-consuming than I thought it was. But considering rails can be in-service for decades, I suppose it's a relatively tiny amount of effort for the added benefit of having a smoother rail.

    • @EvoPortal
      @EvoPortal 5 лет назад

      Not just smoother but safer.

    • @chriseffpunkt4333
      @chriseffpunkt4333 3 года назад

      @@EvoPortal when done wrong this method has the potential to be far more destructive so I wouldnt plainly call it "safer". Ever heard of thermal expansion? Imagine a km long rail expanding. those things need to be calculated and thought of in advance otherwise you'd have rails bending all over the place in summer.

    • @EvoPortal
      @EvoPortal 3 года назад +1

      @@chriseffpunkt4333 You are incorrect. Statistics prove you very VERY wrong.

  • @hasanfoyejul5500
    @hasanfoyejul5500 5 лет назад +1

    i love tools & this kind of work. thanks

  • @joeybags7411
    @joeybags7411 5 лет назад +2

    10 feet of track complete. Well done fellas. Just 1100 miles more to go

  • @betocabrer3239
    @betocabrer3239 5 лет назад +1

    Que nivel por favor!!! Excelente y felicitaciones por el video

  • @alexboyes3275
    @alexboyes3275 5 лет назад +6

    Wow, I can finally weld my railway, thanks guys

  • @wph2102
    @wph2102 5 лет назад

    ....und alles so genau erklärt! Toll.

  • @iannickCZ
    @iannickCZ 6 лет назад +62

    Did I just watched 7 minutes of rail welding???

    • @kiwitrainguy
      @kiwitrainguy 5 лет назад +2

      No, your clock must be wrong.

    • @Engineer9736
      @Engineer9736 5 лет назад +8

      What is wrong with watching thermite welding? It’s a whole lot more educational than watching Spongebob.

    • @gewizz2
      @gewizz2 5 лет назад +5

      yes, this is the way most males spend our lives.
      I suppose it all comes down to have given up on hope of finding women.

    • @melchristian3638
      @melchristian3638 5 лет назад

      iannickCZ Yes

    • @feelsokayman3959
      @feelsokayman3959 4 года назад +1

      When you realize how much time you waste on stupid random bullshit you won't ask yourself this question anymore. And at the end of the day it doesn't fucking matter what you do/watch. Variety and randomness make life a lot less borinh. As Forrest Gump once wonderfully said: "Life is like a box of chocolates. You never know what you're gonna get."
      Wait, did I just spend several minutes answering a random comment on a rail welding video? Oh well.....

  • @oldsimsonstylemopedsfursle8314
    @oldsimsonstylemopedsfursle8314 4 года назад

    Zauberwerk Toll!@@!
    Sonnenaufgänge sehe ich auch wo anderst !

  • @ipodguy7869
    @ipodguy7869 6 лет назад +106

    I don't remember clicking on this video. I don't know how I got here. It showed up as one of my tabs

    • @HD1080ide
      @HD1080ide  6 лет назад +2

      RUclips Autoplay? 😀
      I have already made the same experience.

    • @georgetpeppel2900
      @georgetpeppel2900 6 лет назад +7

      I think it's because you're an idiot

    • @jameswick4181
      @jameswick4181 6 лет назад +4

      how the fuck did i get here

    • @kiwitrainguy
      @kiwitrainguy 5 лет назад +1

      You should control your computer rather than it controlling you.

    • @larrykh465
      @larrykh465 5 лет назад +1

      It's another thermite related conspiracy!

  • @thewatcher611
    @thewatcher611 6 лет назад +6

    All BNSF track, throughout the U.S., is welded together this way. It is monitored for breaks constantly this way. A continuous track is essential for the speed and weight of the trains traveling on it. This is also how the signal lights are controlled. The same may be for other train companies.

  • @common-man7378
    @common-man7378 4 года назад +1

    Great video....& resolution. Learned a lot about the process of thermal welding.... Thank you for your effort to post and share....

  • @MAN394631
    @MAN394631 6 лет назад

    Was für ein Aufwand für eine Schweißnaht, da schaffst du ja gerade mal 20 Stück am Tag, aber schön anzuschauen war es allemal, danke für's Einstellen.

  • @mikyap02grunt_M2G
    @mikyap02grunt_M2G 5 лет назад

    Schönes Video👍✌ von denn Dewind D4 🗽NewYork Tobi🗽 ich bin immer überall dabei weil jedes Video interessant ist!

  • @manxman8008
    @manxman8008 6 лет назад +5

    nice vido - more like casting.

  • @jayphilipwilliams
    @jayphilipwilliams 5 лет назад +1

    Fascinating!

  • @ShipsYouShouldKnow
    @ShipsYouShouldKnow 6 лет назад +74

    Das sind klasse Aufnahmen, sehr interessant anzuschauen. Daumen hoch dafür!

  • @zzpazi
    @zzpazi 5 лет назад +1

    They're building a tramway in my city, I was lucky enough to see this happen live this summer.

  • @WupperVideo
    @WupperVideo 6 лет назад +1

    Wirklich sehr interessant anzuschauen.

  • @adriandeb2710
    @adriandeb2710 5 лет назад +2

    Great video, so interesting, thanks for sharing

  • @rahulmahato-dme2982
    @rahulmahato-dme2982 4 года назад

    Wow... Excellent

  • @kevomorider6254
    @kevomorider6254 6 лет назад +12

    Mit Abstand die spektakulärste reperaturarbeit an Gleisen

    • @ole633
      @ole633 5 лет назад +5

      Schienen werden immer geschweißt oder durch Laschen/Iso Stöße verbunden. Ob Neubau oder schienenwechsel.

    • @edwardmieczkowski5689
      @edwardmieczkowski5689 5 лет назад

      Kevo Moride

  • @stadtindianerhoho6243
    @stadtindianerhoho6243 4 года назад

    ,ich danke sehr für die Vorführung das war echt interessant !

  • @alexabadi7458
    @alexabadi7458 4 года назад +1

    Very nice video !
    Aluminothermy, I learned that at school when I was a kid !
    :o)

  • @attila-5491
    @attila-5491 6 лет назад +2

    Good job

  • @HexlGaming
    @HexlGaming 6 лет назад +13

    Thermit ist schon was schönes..

  • @MrLuridan
    @MrLuridan 6 лет назад +1

    They've got some cool tools.

  • @themagicboy6548
    @themagicboy6548 4 года назад +1

    That's a lot of specialty equipment

  • @st0n3p0ny
    @st0n3p0ny 5 лет назад +1

    No idea how I got here, but that was great.

  • @inselvideo
    @inselvideo 6 лет назад +3

    Interessante Technik, auf jeden Fall eine heiße Angelegenheit. Daumen hoch fürs zeigen! Gruss inselvideo!

  • @j-man6001
    @j-man6001 6 лет назад

    Danke dafür! Mein Urgroßvater hat an der Eisenbahn gearbeitet.

  • @harrihiltunen1244
    @harrihiltunen1244 6 лет назад +1

    fine video.....

  • @stenkaden1229
    @stenkaden1229 5 лет назад +3

    0:32 Wenn ich meinen Traktor vorglühe... (when I warm up my tractor...)xD

  • @austins.3313
    @austins.3313 5 лет назад +1

    That hydraulic rail scraper slag chopper is sweet

  • @oldbaldfatman2766
    @oldbaldfatman2766 5 лет назад +1

    Oct. 30, 2018---Thanks for an interesting video, but wonder how long in real time did this take vs the shortened viewing time.

  • @johninnc9893
    @johninnc9893 Год назад

    Imagine how interesting this would be if there was a narrative of everything that's involved.

  • @joewoodchuck3824
    @joewoodchuck3824 4 года назад +1

    More involved and critical than I ever thought. I'm surprised the ties didn't burn.

  • @cosmic_parallax
    @cosmic_parallax 5 лет назад +1

    i have no clue what i just watched but it def was worth it

  • @NeglectedField
    @NeglectedField 5 лет назад +1

    Think how many miles they have to do this for. I wonder if there's a more streamlined process when they do it for real or if it genuinely takes that long...

  • @bubbaschannel1610
    @bubbaschannel1610 6 лет назад

    Did thermite welding to ground wires welding in a electrical substation once. Pretty cool.

  • @wwindsunrain
    @wwindsunrain 5 лет назад +1

    Fascinating. What is the material around the iron? Is it a clay cast? Also, does the weld now consist of cast iron or are adjuncts in the thermite to produce a sort of steel?

  • @arnokilianski7889
    @arnokilianski7889 5 лет назад +1

    Cool, but it leaves one question unanswered: How and where do welded railways allow for thermal expansion and contraction?

  • @m_l_hill
    @m_l_hill 6 лет назад +1

    Does the aluminium oxide by-product effect the strength of the weld in any way? Or does it form some sort of slag that floats to the top of the weld?

  • @victormartin6608
    @victormartin6608 4 года назад +1

    Impressive !

  • @uprrslo
    @uprrslo 5 лет назад

    They make it look so easy.

  • @ole633
    @ole633 5 лет назад +12

    Sieht nachts noch besser aus. Glaubt mir!
    In der Praxis wird auch besser geschliffen :D

    • @schneider.mariane
      @schneider.mariane 5 лет назад

      War das hier nur in der Theorie? Sorry, ich konnte nicht anders. ^^

  • @nichts_als_die_Wahrheit
    @nichts_als_die_Wahrheit 5 лет назад +1

    Sehr interessant sowas mal zu sehen.

  • @djgto7050
    @djgto7050 6 лет назад +1

    Wow how welding has changed, now you could weld that in 10 minutes or less, neat to watch*****

    • @Engineer9736
      @Engineer9736 5 лет назад +1

      DJ GTO Thermite welding is still the standard today in railroad building. Just because it is easy and quick.

    • @larrykh465
      @larrykh465 5 лет назад

      also as long as the rails are aligned properly gap doesn't matter and from what I hear when it comes to rail repair over time that can be a big problem. Wish they would let us play with that stuff in the shipyard.

    • @grendelum
      @grendelum 5 лет назад

      DJ GTO - good luck welding this... look at the size of a railroad track, you would spend a week pumping heat into it to get near welding temps as it’s thermal mass would sink it away no problem. With this method, you’re dumping a *_massive_* amount of heat into the system too fast for it to sink away !!

  • @insylem
    @insylem 5 лет назад +1

    All that for 1 joint. Each joint 33 feet apart. For 150 miles. With two rails. "Ok guys, only 47, 999 more to go. "

  • @two_tabz2557
    @two_tabz2557 6 лет назад

    Das war sehr cool

  • @sterlingwilkey2124
    @sterlingwilkey2124 4 года назад

    Now that was cool

  • @muttBunch
    @muttBunch 4 года назад +2

    Strongest joint I’m sure but wow does it take a long time to do one. I couldn’t imagine having to do miles of it. Makes me want to look up how they did it in the old days

    • @junowatt5802
      @junowatt5802 4 года назад

      Modern rail tracks are not done that way, just a demonstration from when it was.

  • @robertlindsay9826
    @robertlindsay9826 5 лет назад

    I thought rail road tracks should not be welded or bolted together with fish plates too tightly, to allow for expansion?

  • @JonesNate
    @JonesNate 4 года назад +3

    This seems extremely tedious for what you get from it. Does it have a better lifespan than if you just used an arc welder?

    • @HD1080ide
      @HD1080ide  4 года назад

      I don't know the answer but puddle arc welding seems to be more common for crane rails.

  • @Lee-70ish
    @Lee-70ish 5 лет назад +1

    We used to use the over flow slag to boil our cast iron kettle for a brew up while waiting for the setting time

  • @DCV321
    @DCV321 5 лет назад +1

    Wow! Some jobs are just funner than others.

  • @yootoob6003
    @yootoob6003 5 лет назад +3

    mmm delicious homebaked iron cakes

  • @planetina1145
    @planetina1145 5 лет назад

    Long work hard work, nice video.

  • @rredhawk
    @rredhawk 6 лет назад

    Looks like so much more work than the old way, with bolts and plates, but I'm sure this type of joint is much more solid and needs much less maintenance.

  • @dickiedollop
    @dickiedollop 6 лет назад +1

    You’ve done a mans job sir 👍🏻

  • @exoplanetling
    @exoplanetling 5 лет назад +1

    Hab das gerade in chemie. Danke fuer das video

  • @octaviusdelmonte9019
    @octaviusdelmonte9019 4 года назад +1

    Wow, those are almost like the thermite box cutters they used in the world trade center attacks.

    • @nicaskey1
      @nicaskey1 3 года назад

      Yes - the very same, the Thermite cutters used on all three buildings were set upright around all the main support columns to create a sloped cut, the military developed thermite was ignited with demo fuses.

  • @furdeutschland-clubxl2434
    @furdeutschland-clubxl2434 6 лет назад +1

    Hut ab! Die können was!!

  • @anthonyxuereb792
    @anthonyxuereb792 4 года назад

    What we don't know is how long the rails are that they are welding because rails are welded at the shop in great lengths and then railed to be laid. I'm sure we're not talking short length rails here.

  • @damon2692
    @damon2692 6 лет назад +43

    Wow, never knew termites where flameable :/

    • @Red_Salmond
      @Red_Salmond 6 лет назад +1

      lol, its a chemical called Thermite not the ants...

    • @leahall
      @leahall 6 лет назад +5

      Yes that is true. That is why the British government refuses all fire ant passport applications.

    • @LoganBarto
      @LoganBarto 6 лет назад

      It is thermite

    • @kudakoda
      @kudakoda 6 лет назад +3

      Gus at my local welding shop said "I use termites on my steel projects but I don't have any luck with them on any of my wood projects."

    • @davecrupel2817
      @davecrupel2817 6 лет назад

      :|

  • @antr7493
    @antr7493 4 года назад

    Did they just bolt the rails together before this or bring a portable welder out?

  • @Garman_Humble
    @Garman_Humble 5 лет назад +4

    how much I work for nothing ... when he realizes that the track is disconnected from the railway track, he will be very long
    bad :D

  • @stephanwittner8011
    @stephanwittner8011 5 лет назад +1

    schönes video gibts die schnallenschuhe nicht mehr ?? hätte die zw noch entfernt aber sonst klasse wie im lehrbuch lol

  • @derdummi8130
    @derdummi8130 6 лет назад

    Respekt... also das hab ich auch noch nie gesehen...

  • @ChiefEngine
    @ChiefEngine 6 лет назад

    Good job ))))

  • @BobABooey.
    @BobABooey. 5 лет назад +9

    Pretty short train line.

    • @gewizz2
      @gewizz2 5 лет назад +2

      it was for a miniature railway set

    • @KlunkerRider
      @KlunkerRider 5 лет назад +2

      It's a very small museum ;)

    • @stevegodwin6416
      @stevegodwin6416 5 лет назад +1

      People are smaller in Europe.

    • @mindheist8344
      @mindheist8344 5 лет назад +1

      That would be the "express" rail line

  • @matthewdenty7760
    @matthewdenty7760 5 лет назад

    Amazing demonstration but in a real weld the slag has to be left longer to allow a slower cool down

  • @DrDuu
    @DrDuu 6 лет назад +2

    Heisse Sache! Sehr interessant, ich kann nur die Termit Sprengschnüre, die dicke Stahlträger durchtrennen für eine Häusersprengung...Gruss DrDuu

  • @mihaialex1758
    @mihaialex1758 4 года назад

    super

  • @mikecheeseman97
    @mikecheeseman97 5 лет назад

    Looks nest however I wish someone explains what they are actually doing don't understand what the yellow buzzing machine us I assumed it was a x-ray checking outcome the weld has penetrated.

  • @ladygardener100
    @ladygardener100 5 лет назад

    now when there were fishplates there were expansion joint, where have they gone?

  • @gloriagardner6488
    @gloriagardner6488 6 лет назад

    Saw this done in 1984 with a military thermite grenade. a demonstration of a combat weld by the DB for the US Army

    • @Demandfulltruth
      @Demandfulltruth 4 года назад

      We all know that tons of NANO-thermite was used in the New York twin towers on September 11 2001 to cut the many steel beams in short, transportable lengthes.
      Watch this video that proves it.
      ruclips.net/video/5d5iIoCiI8g/видео.html

  • @RogerBarraud
    @RogerBarraud 6 лет назад

    Nice video.
    Welld one!
    :-)

  • @WOODR52
    @WOODR52 6 лет назад

    I have welded everything for 45 years, never saw this before.

  • @groggers
    @groggers 6 лет назад

    So would they do this on every single joint? Seems like a long repetitive process for a whole railway

  • @FabioTitoMontefinale
    @FabioTitoMontefinale 5 лет назад

    Muy bueno :) :)

  • @not_a_therapist
    @not_a_therapist 6 лет назад +29

    0:31
    *VTEC kicked in, Yo!*

    • @Drache191200
      @Drache191200 6 лет назад

      Nicolas Boswell Ahaha 😂😂