Repairing a BIG Mining Truck Cylinder Barrel | Part 1 | Machining & Welding
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- Опубликовано: 17 окт 2024
- We've got a cylinder barrel in to repair off a BIG Mining Haul truck! This is the hoist cylinder barrel off a Caterpillar 789 Mining haul truck and the inside has been damaged. In this part 1 video we show the step by step process of disassembling the damaged cylinder barrel and start machining up the new barrel. First is machining off the barrel end and head flange. We then start machining up the new cylinder barrel by turning down one end to fit the head flange. The head flange is then installed with an interference fit before dual shield welding the head flange onto the new barrel. Stay tuned for Part 2 where we finish machining, honing and welding the new barrel!
In this video we are using:
Hafco TM-26120G Centre Lathe
WIA 500i Weldmatic welder
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Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Righto guys happy Friday! We hope you enjoy this video with plenty of machining and welding action, plus a side of cute birds and Homey Cam! 😁👍
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Have a bonza weekend guys!
Wishing the Whole Gang at CEE Australia a wonderful Friday night and Weekend.....
As always, we love every thing you do and the information you let us in on.....
Karen, Kurtis and of course Homeless, you are a Fantastic Team.......
Best Wishes from the other 'Sunshine State'
Paul Brown
Man. It's 1am on Friday here :( And now I have to stay up for 37min to watch an awesome video........ :D :D :D :D
Hi I am from India,,the sequence of your working procedures is absolutely correct and with good techniques ,,,I suggest you ,,,and if possible ,,painting work is done means after the completion in every process ,,videos looks too good with FIVE STARS BRO....🌟👍👍👍👍👍👍 ....
What an absolutely beautiful b-roll this week, you have outdone yourselves 😂 🐦⬛
Kurtis, the bird whisperer and master machinist. You two make a great team.
My bird doesn't even talk to me as much as CEE's resident flying poop machines!
@@DogSerious Would hate to think if it was was a lyre bird, omg the things that bird would be chirping 😂😂😂😂
You beat me to it ;)
30:42 ...and magician
Like Ace Ventura when he gets home... Aaaaaaaaaaaaahhhhhhh 🐦🕊️🐦🕊️🐦🕊️
Dude, watching that head flange drop on all smooth and those two edges match up spot on was so insanely satisfying. Great work as always!
you ain’t lying, because i was thinking the exact same thing
Kurtis/Karen.... I don't know if you all are tracking your metrics... but you released this video less than 18 minutes ago and you've already acquired 6k views and just under 80 comments. These are signs that you're on the right track. Congratulations on being the absolute legends that you truly are... from here on the West Coast of the US at midnight. Yes, we stay up just to see what you folks are releasing next. Well done.
Hey thanks for watching, I like to keep an eye on the metrics/analytics to see where things can be improved. We have so much appreciation and gratitude for our community and viewers, wouldn't be here without you all! 🥰 Karen
And Kurtis would be a slightly lesser RUclips Star without fantastic content from Kiwi Karen the enforcer
Considering I used to start work @ 11 pm, staying up to midnight is fine for me and I can walk my dog before or after a CEE video
Not Just the US but the Philippines too.
Not just the Philippines, but the Brasil 😉
I love how Karen incorporates the vehicles/machinery these repairs are from/for. Great editing/camera work along with your machining skillset is a win!
Great combination of diagnostics, order of process, machining and welding, all with top notch camera work.
Splice with dog, birds, out-takes and Karen's laughter: winning combo.
Because the barrel is ruined to the point that re-honing would thin the walls too much, but the ends are still useable, and that much professionally shaped metal is expensive.@@karlwithak.
What I love best is the outtake where you show where you dump the old cylinder into the trash bin.
This is not a repair. It is a rebuild.
Australia is very proud of you both.
cheers mate!!
I would be a very happy customer too, knowing repairs are in the best hands in Oz!
Alaska also!
3 of them! don't forget Homeless!
Appreciate the annotated, in-video explanations, along Safety Officer breaks. So relaxing to watch after a stressful, hot day at work.
No annoyances on this channel. You show the work, the process. Hope you realize how unique you two are!
Thank you for the great comment!
@@CuttingEdgeEngineeringtrue for sure! You guys are on the same level as Primitive Technology. Even though this his filled with commentary, but it's all so very honest and intrinsic.
Sitting here in Texas, America at 2:10 a.m. wondering when the C.E.E. Professional Machinist is gonna release another video, well, look no further, here it is!👍👍
I work in a factory in the US that makes those exact same cylinders, I just started watching your vids about a week ago, wild to see one in your shop. It's really amazing to see 1 man doing the whole process - subbing for part 2
Thanks for the little context video of where the cylinder sits, it really helps!
It's great to see Homey's point of view.
This is another sample of outstanding problem solving and videography. I am continually impressed with your examination and planning to resolve repair issues. I especially enjoy the videography closeups and slow motion imaging of the work in progress. As long as I can receive your channel video, I will be there watching. Your ID of Cutting Edge Engineering is precisely what your do.
hey mate thanks for taking time to share such a positive comment we really appreciate that
You are quite welcome. I really like your channel!
Australia is very proud of you both.. Australia is very proud of you both..
the best thing about not being at work is watching someone else work. Makes me feel like I'm sitting down more than just normal sitting down
Best channel, nothing better then watch genuine people showing mastering their craft! 🤝🏻
Kurtis the mentors in your career would be proud of what skills you show to the world. Karen your video skills are to be admired and the addition of video info is cool as it is on point 👌👍
I reckon Kurtis is mostly self taught.
Here, hear! 🤘
The clock is an awesome idea to show the time you take to do these jobs.
That's my first CEE video that's I was waiting for! Because I've just discovered the channel earlier this week. Been binge watching since then xd
You won't be disappointed 👍
hey mate thanks for waiting & watching! We hope you enjoy our new video. Cheers 👍
@@misenplace8442 dude, I know that. My head blew up when I watched q&a and found out that Curtis and Karen are the only two people working there. Dude is unbelievable and Karen has great skills as well;) and Homie ❤️
After watching the hard work that goes into creating and maintaining machines like this, I understand why my old man always said that the stock market is the closest man has gotten yet to alchemy. Creating stupendous amounts of money out of thin air. Humanity always wanted it easy
Hahaha. This is my favorite comment!
Not so fast. I have done my fair bit of prospecting in there. Lost over $30,000. I can conclusively say that it didn’t PAN OUT well for me :)
Lol. Tell that to the Warren Buffet’s and Charlie Munger’s. Actually some others are good. Cathy Wood predicted a rise in oil prices due to the Ukraine situation. My own adviser Mary Elizabeth Huxley also predicted that precious metals will go up during a recession after the pandemic. My portfolio has grown over $400,000 in 8 months so I guess some are better at prospecting stocks than others
Sounds great. I can’t get into Warren’s por,tfolio anyway to see how he does it. Does she attend to individual clients or is she institutional
She’s as personal as it can get. Worked in Merrill Lynch and manages private por,tfolios. She’s the best bet if you are looking for something personal. I can't drop her number here but she has a public cntact website where you can reach her
Love it when you guys install the "Homie Cam". The close-up makes Homeless sound like the Tasmanian Devil (from Looney Tunes). Another great vid Kurtis and Karen. Thanks.
The confidence in your ability you must have to be able to cut a piece of equipment up like that is inspiring
hello, 1 month into the apprenticeship, its going well.
i worked on something very similar to this today. prep for NDT and cleaning a few.
love the content keep it up.
Karen, you are the gold standard when it comes to filming and editing « how to » type videos. The various angles, the sped-up parts, the occasional slow motion sequences, the close-ups, everything is so on point, you almost forget about it, which ironically is a good thing. Never do we say « oh, I wish this was filmed differently ». Great, great job. You outdid yourself on this one. Homie’s back mounted GoPro was awesome!
*Cutting Edge Engineering Australia* Bravo well done, always a pleasure to watch. Thank-you for taking the time to bring us along. GOD Bless.
I have been running lathes off and on since 1964 and I can certainly say that the lathe in this video is the crown jewel of all of them. And you Sir, set the standard for all YT machinists. This is not flattery, it is an educated observation from an old man that is a prick.
Art from Ohio
Damn, he's so good! When Kurtiss slipped that heated head on the end of the cylinder with a perfect fit, I went "wow!" Great video, Karen!
CEE is the GOLD Standard for you tube machining channels. I learn something every video. Great video. As usual. Thank you.
i would have to say that CEE is the Platinum standard
My favourite channel. So relaxing to watch a craftsman at work.
The satisfying barrel roll off the fork tines made my week. You three are awesome 😎
as a modern british engineer thank you for not being scared to tackle the larger jobs that most would shy from i started in a steam engineering apprenticeship 10 years ago then ended up getting in to stage/rigging design,thank you for reminding me what a lathe is
Great customer service, hope they realise your quality of work.
Great camera and direction Karen 👌
Thanks for sharing
Loved how smoothly the head flange fit on after heating it up
Dziękuję że dzielisz się swoją wiedzą i doświadczeniem. You are a very smart and clever guy. Applause for a well-edited video
Hey mate, thank you so much for your support! We appreciate it! Cheers, Kurtis, Karen & Homey👌
Love watching how you work with the crane - its like having another, stronger person helping in the shop. At a push, I suspect it could brew a coffee! Thanks to you both for the videos.
Все ваши видео очень нравятся! У вас хороший канал и самое главное очень полезный! Спасибо вам за вашу работу и отдельное спасибо Карен за съëмку,очень хорошая операторская работа! Привет из России.
This channel was one of the inspirations to get me into welding and maching school.
Hey mate that's really awesome, all the best with your journey!
Another great video. I had been wondering about the overhead crane and thinking about how smooth it seems to work. Thanks for the shot of it in the video. Have a safe and wonderful week
They say that we are part of a computer simulation. After the last video I thought wouldn‘t it be nice if Kurtis would show the crane and the extend of the reach that seems to span the whole shop area. And here it comes? And I just thought it, didn‘t even speak it out loud for Siri to hear! If I have any other questions I‘ll just think of them harder in the future. Thanks for the immediate reaction.
In the moments of silence between machine sounds and narration, you hear George. That’s just plain cool. Priceless.
Thank you for taking the time to show what goes on with big repairs! Having RUclips is one thing but the people who post are the real champions.
I must be one of thousands/millions who will never come close to doing work like this but it is brilliant just to watch!
Thank you!
That fit up of the interference for the head flange was awesome
As soon as you said it was an un-honed barrel I got excited, I love watching the honing process. Will have to wait till next week though.
i'm a engineer and love seeing you working, it is f****** masterclass on how i should project my own parts. Keep the good work!
My favorite Friday nights viewing. Love these big cylinder repairs. 👍
That cylinder looks small on the truck, huge by itself. Just shows how big the 789 really is. Love you're show!
Love the slomo, looks so cool watching the chips build up then fall.
Rather satisfying, I agree.
I work for KYB, a Japanese company that makes hydraulic cylinders, and I would like to thank you for repairing the cylinders that we make.
Another masterpiece in engineering, great watch brings back so many memories
Oddly enough, I have not thought about or reflected over this before, but it is really nice to have the explanations separated from most of the machining activity. Thank you for doing an excellent job, both of you! Hugs to Homie and all the best to all of you. 😊
Just tossing this out there...if it doesn't rust almost immediately or if you can treat it so it doesn't, adding a bag of swarf to you store is an idea. And I LOVE Hommie cam!
I'm not a machinist but find your work fascinating.
Hi Kurtis, my dad and I watch your guys videos on Friday nights when I go there for dinner. He is an architect and I am a builder. We're both continuely amazed that this field of work exists and the massive sizes of material you work with. We both are really intrigued to know your background and how you have worked your way to now, with the vast knowledge you possess! And clearly the skill to produce such high quality workmanship
Hey mate & dad! Glad you both enjoy watching the videos. You might like to check out 'Our first Q&A' video I share a bit about my background and starting the business. 😎👍
Same here; how does a fairly young guy know how to seemingly so confidently tackle all these things, and do them so well. Very impressive.
Now we can watch Homie-Cam. Good Shit! Great videos guys and girls! Thomas, Mississippi, USA!!!
I never fail to learn something new after watching one of your videos. Thank you, and have a great rest of your evening, Curtis and karen!
You should learn something about butcher birds? They are called butcher birds, because that will butcher anything, pretty quickly. Hence the hooked beak for tearing into the flesh of other birds and animals.
That barrel looks so small on the dump truck, but it's so big up close! Crazy!
Looking forward to the honing steps!
Yes, but will it be the Sunnen or Delapena Vertical ? Please let it be the Delapena !🤞
Kurtis you inspire me to be a better machinist everyday! I hope to one day have my own machine shop to do exactly what you do!! You are a master at our craft and I just hope one day, I'm half as good as you my friend!! Cheers from Oklahoma, USA!! 😊
Personnel pride, if you wouldn't accept the finished product . Don't expect others to be happy with " good enough" . Keep learning everyday, and ask questions to the older better machinist around you. You can do anything you set your mind to do. Just keep believing in yourself good luck and God bless my friend
Kurtis, is it necessary to machine down the OD of the barrel? Obviously the ends need to marry up with the flange etc., but can you not leave the rest?
As usual my Friday fix from CEE. Now I can wear my CEE Bucket Hat with pride over the promising weekend weather here in Melbourne.
hey mate thanks so much for your support!
I really enjoyed the clock during the welding! It was great to see the time pass during the parts that were fast forwarded
When I was younger I wanted to be a machinist... I certainly don't have the patience for the perfection required to properly do any real machine work, the closest I ever got to a metal Lanes was turning brake discs and drums.. But I still truly enjoy watching your videos. As always, thank you for posting!
Hello, Kurtis, Karen and Homeless, my wife watches the videos too and she said you had a new lathe. I looked and told her nope same one you had. As we watched I commented on how the ends had to be removed she said it was easy with good equipment. I told her no, craftsmanship was the key. A good man or woman knowledgeable with marginal tools is still better than a jury rigger with the best tools.
Timing of your uploads is just perfect for me in Europe. When I come to work it's always ready to watch. Professionally I work with metal but on a much smaller scale, dental crowns and bridges ;) but I love big boy toys! Phenomenal content, always enjoying, love both of you legends and the goodest of bois.
Thanks Karen and Kurtis. Excellent videography as always, Karen 😊
The scale and execution of these projects is amazing. Nice capture of the relief when the head flange fits perfectly instead of jamming!
Outstang job and can't to see the final product. Until next friday, have a great week.
Kurtis, you are an incredibly good bird trainer. If you can teach them to machine and weld, (might give a whole new meaning to the term "bird shit" welding), Homey can check the work quality and job safety. Karen and yourself can retire to a life of leisure. Great stuff mate, look forward to part 2.
Talk about a 5 star comment there ya go we got one....🤣
Pinned comment 😂
Disney Princess Engineering...
Kurtis, you're welds are like butter! Just so perfectly even and smooth.
Good morning Karen!
Good morning safety officer!
Good morning disney princess! 😀😀😀😀
(a very talented princess)
omg when that head flange went on. UNF!!! So flush!!! That's the shit I'm here for, man! lol
Great video, and as always, the "go pro pooch" doesn't disappoint! He must give those cameras a real workout. Careful with George and his buddies as birds do essentially two things in life: eat and poop, everywhere.! I like how the outtakes show you guys laughing at mistakes and frustrations. Keep it up!
I’ve been watching your videos for a while so I got a tape measure that is metric & imperial so that I can get a perspective of what you are doing.
The mm equals a penny & the M equals a 10$ bill, so it’s easy to use, but I grew up using the imperial measurements.
Thank you Sir & Ma’am for your videos very interesting
Thank you so much for taking us through this process and providing details for guys like me. Your skills are top-notch! I really appreciate that you take the time to explain how the parts are used that come into your shop. It's a good history lesson on how big machines are operated and how you maintain them. The birds and Homey and the out-takes are always a highlight.
I really love the variety of parts you´re showing off on the channel. What's even better is that you're showing where the part is used and the nwhy it failed and how future failures can be mitigated. Top notch!!
Hey guys, absolutely love your videos. I've learned so much watching you guys. Since I had a spinal fusion done I've been stuck at home so you guys give me something to look forward to while I recover.
🔥 The Homeless cam always brings a big smile to my face. Thank you Kurtis and Karen 🔥
Good thing you have the Outtakes. Otherwise we would think nothing ever fails to work perfectly on every job. 😄 Your machining skills notwithstanding, your ability to completely think the entire job through is amazing. You never seem to be in a position of "what to do next." Friday mornings are the highlight of my video week. You two make a great team..!!
I'm a wanna be senior "machinist"...(not even close) with a hobby lathe and mill. Sometimes it's quite a while using my machines. But after watching you I feel I have to Mahe some chips. You are very methodical and very knowledgeable in your trade. Watching you do your work and watch the machining and welding is almost THERAPUTIC. And your videographer is fantastic!!!
Greetings from Germany 🇩🇪 !
Von mir auch!
Hier auch☺️
Auch von mir
...that's nice...
And Canada
You should really sign up for patrion, I not only got to watch this video on Wednesday but it was also 5 minuts longer with all of the extra stuff in it! Thank you guys for sharing all of your hard work!
Been really enjoying the videos. It’s also a joy to see your dog living his best life. Keep the videos coming. Look forward to the next projects.
Had I known about this career opportunity when I was younger I would have definitely pursued it. What a rewarding job.
ive been watching your videos for a bit, i just cant stop watching, its become a regular subject for chitchat with my father who also follows you . At 36 years old ive made a U turn in terms of jobs going from a 10 yrs desk job to now back in school for machining. you are an inspiration as i can only hope to have at least half your skills one day sir! your videos are truly professional, if all RUclips videos could be this well done there would truly be no need for cable tv. hats off to you Mme.! i hope one day to see Australia it looks absolutely beautiful! cheers from Canada!!!!
I have no training in your field of expertise, none at all. However, the way that you explain where the part fits, how it functions, what possibly caused the damage and the steps and procedures to repair enables me to follow with understanding. This is, ‘so good’.
Seriously, this is the only channel I subscribe to and look forward to seeing on a weekly basis. I even rewatch videos! LOL… I appreciate the content, quality, commentary, and professionalism of the videos! Cheers from America!!!
hey mate thanks very much for subscribing and supporting, glad you enjoy the vids
Me too. The only channel I watch religiously when a new vid drops!
Safety Officer doing his physical workout for the day. Excellent videography once again. Thank you Karen. 👍 When you can do your own designing and engineering to replace a part to spec's it makes life so much easier.
Cheers Karen and Kurtis. Hope homey has had a great birthday week. A dog at our house this week just lost her squeaky chicken in the bush, so methinks a visit to get a few more and I'm going to send one homey's way for a belated birthday present. Yous are a great team. Hope you have a lovely weekend.
The relationship with Jeorge and "friends" is beatiful. But is not a distraction from your fine work on metal and video. We are greateful for you sharing.
Every day there's a new CEE video is a good day 🙂
As always, a great job. I'm from Russia and your videos are a very useful experience for me. Thank you very much!
Fascinating to see this rebuild in progress. Thanks for the excellent video and sound. It takes work - you've done well.
Love the small notices and information like what the smoke means at that point. Things like these that makes us novices learn something new. Love your videos, keep it up.
Both of you are so cute with the birds! You are going to have quite a flock pretty soon. Taking the time for this says a lot of you. Serious work and serious fun, that‘ what work-life balance really means. I always watch that part of your videos with a big smile!
Young man I am from the United States. I just want to say one if your videos popped up and I just decided to watch it. I was highly impressed you are a true machinist. Your skill level blows me away. I just love watching your videos now. Keep up the awesome videos.
As always, a great video! Aside from the excellence in machining and welding, the best is in the out-takes, with Kurtis the Disney Princess communing with his flock! 😀
overhead crane system,,gotta love um,,sure save much time and chances of injury
Another great video as always from kurtis with amazing editing from Karen as ever
Thanks for the video. Helps calm down my anxiety. Its relaxing watching a master craftsman.
Mate, that HFM @ 2:13 you welded on, has to be nearly worth A$50. Just a backyard swarf maker, and steel is bloody expensive now. Years ago, when the Monetary Standard was in the process of being sorted out, they tossed up between Gold and Aluminium. Steel has gone up more than Gold, this last few years. Nice Job, Kurtis.
Steel is stupid expensive. Both cost of material and shipping has doubled or more in recent years.
@@KennyEaton603 Yeah, but that's on account of the muscovians destroying one of the biggest steel plants in Europe in their lunatic bid to destroy Ukraine. Then there's the sanctions they got hit with as well, basically it's artificial in nature, not because suddenly steel is a highly sought after commodity or rare item. There's plenty to go around, just not from the sources that made it a stable item. Until production makes a workaround in other countries that will inevitably step up to the plate (like various other Asian, Middle Eastern or African nations taking over Chinese manufacturing to remove China's monopoly) the price will be high.
Hey, at least it's not like with copper, where they all rallied to make the cost obscenely high on purpose... making everyone with a neuron, wonder exactly what did we learn, if anything, from the last time we had this happen(read up on Yasuo Hamanaka). There's enough copper around to construct an entire city of copper, and i'm not even talking about copper in use, or copper in junk yards. Copper in ingot, being kept off the market like diamonds.
Don't you just love this world we live in? 🤣
When everyone is waiting for the smoke on the weld joint!!
Keep up the great work and content! Cheers from Texas!