You guys should check out the TS3 from Telsonic. The system is much smoother to use and comes with a similar and more advanced software with the standard unit.
Great explination but I have had so many failurs of this type of joint in John Deere and Iveco harnesses. They absolutly need the terminial to avaid stray wires breaking out of the joint working thier way through the insulation and shorting the harness.
If you're experiencing wires breaking out, or separating from the splice, I would assume that the splice was not properly made. There are many ultrasonic weld parameters that will affect the quality of the splice. A quality splice should not fall apart.
If we want to check the streangth ( load ) between the wire is there any standards? As I know we need to elongate the small sq mm wire in pull test but what is the standards? Is there any range which describes the load value range?
Are you could just wire it properly put a terminal strip and ring terminals, and 3" inch jumper wires between terminal if need more then 4 connection per terminal.
What are the main causes of ultrasonically welded failure?. after ultrasonically welded process , the wires are deformed? My question is oriented, if all the wires are deformed or if there are some wires that do not deform after the ultrasonic welding process. SPLICE CABLE
Great question! Ultrasonic welding failure can be caused by incorrect amplitude, welding time, circular mil. area of the weld, and/or pressure of the tooling. However, this is the only welding process in which all of these welding criteria can be monitored and qualified with software. Not only that, the process is monitored BOTH before and after the weld. If any one or more of these criteria are out-of-tolerance, either the weld not being performed (until the problem is fixed), or the weld will not pass (an alarm sounds) after the weld is made. In which case, that weld is scrapped. To answer your specific question, if any wire is "deformed" to have missing strands, the circular mil. area of the weld will not match what is programmed, and the welding process will not be made until the problem is fixed (ie, a new wire is cut).
I have a question. I'm just curious, its called ultrasonic welding yet in the video it makes no sound or its just the video edit? noob question pardon me
Ultrasonic also means that the "sound" is above the range of human hearing. All you hear on the machine when you're welding is a brief hi pitched squeal. It's relatively quite. There was no sound editing in the video.
There is no welding electrode because we are not arc, mig, or tig welding. The welding process we use (as shown in the video) uses ultrasonics to create the weld. This ultrasonic welding process uses an assembly with a horn, booster & converter to make the weld.
To me it is illiteracy and ignorance coming back from the beginning of USA. There is only one correct English, which is British English. Americans had chance to chose any other language or come up with their own after splitting from Imperial Britain.
@@nemod3338 I like to think us Americans are like BASF. “At BASF, we don't make a lot of the products you buy. We make a lot of the products you buy better.” I like to think we took British English and made it better. We fixed spellings, pronunciations and usages of some British English words. Like the word colour. Ain't no damn U in that. Us Americans fixed it. Color, spelt and pronounced the way God intended it. I mostly blame the French for the "our" instead of "or" spellings of British English words. But I'm going to give you all "solder". There is definitely a "L" in there and it's not silent. It's a great big fat capital "L" in soLder. I say it the way God and the Queen meant for it to be said. Solder, solder, solder. Hearing my countrymen say sodder sodder sodder makes me so mad I could bite the head off a ten-penny nail, like my Granny used to say when she got mad at me for doing something wrong.
![How To Splice | Practical Wiring Demonstration [GOLD WEBINAR]](http://i.ytimg.com/vi/pVG1hi3yTJ8/mqdefault.jpg)
![How To Splice | Practical Wiring Demonstration [GOLD WEBINAR]](/img/tr.png)
Great video! Plus its in HD quality. Thank you!!
You guys should check out the TS3 from Telsonic. The system is much smoother to use and comes with a similar and more advanced software with the standard unit.
Great explination but I have had so many failurs of this type of joint in John Deere and Iveco harnesses. They absolutly need the terminial to avaid stray wires breaking out of the joint working thier way through the insulation and shorting the harness.
If you're experiencing wires breaking out, or separating from the splice, I would assume that the splice was not properly made. There are many ultrasonic weld parameters that will affect the quality of the splice. A quality splice should not fall apart.
I didn't even knew this existed
Very interesting method.
At 20 Hz, this must be the less popular, sub-sonic welding method.
I guess, It should be around 20KHz
Good catch! The video should have stated 20KHz, not 20Hz.
If we want to check the streangth ( load ) between the wire is there any standards?
As I know we need to elongate the small sq mm wire in pull test but what is the standards? Is there any range which describes the load value range?
Are you could just wire it properly put a terminal strip and ring terminals, and 3" inch jumper wires between terminal if need more then 4 connection per terminal.
Nice unit!
What are the main causes of ultrasonically welded failure?. after ultrasonically welded process , the wires are deformed? My question is oriented, if all the wires are deformed or if there are some wires that do not deform after the ultrasonic welding process. SPLICE CABLE
Great question! Ultrasonic welding failure can be caused by incorrect amplitude, welding time, circular mil. area of the weld, and/or pressure of the tooling. However, this is the only welding process in which all of these welding criteria can be monitored and qualified with software. Not only that, the process is monitored BOTH before and after the weld. If any one or more of these criteria are out-of-tolerance, either the weld not being performed (until the problem is fixed), or the weld will not pass (an alarm sounds) after the weld is made. In which case, that weld is scrapped. To answer your specific question, if any wire is "deformed" to have missing strands, the circular mil. area of the weld will not match what is programmed, and the welding process will not be made until the problem is fixed (ie, a new wire is cut).
These types of methods can cause damage to the ear to the user?
I wouldn't expect this to produce anywhere near enough amplitude to actually project ultrasonic noise, much less harm someone's ears.
I have a question. I'm just curious, its called ultrasonic welding yet in the video it makes no sound or its just the video edit? noob question pardon me
Ultrasonic also means that the "sound" is above the range of human hearing. All you hear on the machine when you're welding is a brief hi pitched squeal. It's relatively quite. There was no sound editing in the video.
Any one can help me what kind of electrode tungsten to be use?
Tia
What kind of welding electrode to be used for wire welding?
Thank you
There is no welding electrode because we are not arc, mig, or tig welding. The welding process we use (as shown in the video) uses ultrasonics to create the weld. This ultrasonic welding process uses an assembly with a horn, booster & converter to make the weld.
Could you please give me more inforamation about the software used to sacn the splice combinaition *
It's custom software.
that shit is dope
+sleepy activist It really is!
"Splice nugget" 🤣
"as shown here"
*cover proceeds to hide the process
It's like Ar h6
Thanks for kirwanic2day
frequency incorrect in this video :)
I don't understand your comment. Please explain.
LectricLimited forward video until 2.05 min and you can see 20Hz as freq. I think I should be more than 20,000 Hz
Chinthaka Ranawaka Arachchige Thank you for catching that. I have corrected the error in the video.
LectricLimited :)
Exact price?
I think the old method is better. I haven't seen any comparison.
I love Americans they talk so funny it's soul-der not sarder
Actually, we 'mericans pronounce it "sodder" :)
In the same way we say "Sod" for instant-lawn roll-on grass for your yard.
To me it is illiteracy and ignorance coming back from the beginning of USA. There is only one correct English, which is British English. Americans had chance to chose any other language or come up with their own after splitting from Imperial Britain.
@@nemod3338 I like to think us Americans are like BASF. “At BASF, we don't make a lot of the products you buy. We make a lot of the products you buy better.” I like to think we took British English and made it better. We fixed spellings, pronunciations and usages of some British English words. Like the word colour. Ain't no damn U in that. Us Americans fixed it. Color, spelt and pronounced the way God intended it. I mostly blame the French for the "our" instead of "or" spellings of British English words.
But I'm going to give you all "solder". There is definitely a "L" in there and it's not silent. It's a great big fat capital "L" in soLder. I say it the way God and the Queen meant for it to be said. Solder, solder, solder. Hearing my countrymen say sodder sodder sodder makes me so mad I could bite the head off a ten-penny nail, like my Granny used to say when she got mad at me for doing something wrong.