25 HP EVINRUDE - Key Start Conversion Push Button Start. Kill Button. 35hp Carb Swap & Timing

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  • Опубликовано: 18 сен 2024
  • Hey. Its This Old Outboard back on the ''83'' 25 Horse Evinrude. Rewired the Remote Key Start to Push Button Start and a Kill Switch, also got the 35 Hp Carb on with all New Fuel Lines. Carb, Cam, Roller Timing Set, and tested the Starter and COMPRESSION. Looking good on All !
    ONE-35 AINT NO JIVE !
    CANT Wait to get this Thing in the WATER !
    THIS OLD OUTBOARD
    RESURRECTING SMALL OUTBOARD MOTORS

Комментарии • 71

  • @want2bsailing804
    @want2bsailing804 3 года назад

    You are my best outboard channel man . im putting a 35 hp carb on my 25 johnson . thank you for your very cool videos

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  3 года назад

      Hey thank you! Let me know how it goes. Thanks again and stay tuned!

  • @michaelhubbard1711
    @michaelhubbard1711 3 года назад

    Awesome compression my 25 is 99 and 100 ......you got me beat bad

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  3 года назад

      Hey. Okay so your running a 25 on the bumble bee. You should do better than 11 mph. Hope my last reply helps out. Thanks again !

  • @alanscott5969
    @alanscott5969 5 лет назад

    I'm developing starter elbow! Lol thanks again for your videos

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад +1

      Hey thanks for watching and commenting . Stay tuned !

    • @alanscott5969
      @alanscott5969 5 лет назад

      @@THISOLDOUTBOARD1 I've been living on the Ohio River all my life, dad died last year and left a bunch of Johnson / Evinrude stuff. I have a 23.7ft monarch. Jon boat. And a 68 ft sternwheeler..lol

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад +1

      @@alanscott5969 Wow. Sounds like You had a great Dad !

    • @alanscott5969
      @alanscott5969 5 лет назад

      @@THISOLDOUTBOARD1 thank you sir! Everyone says they had the best...I really did! If I my size 11 could fill his size 10 ...I'd be ever glad... here's to you dad! ....

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      @@alanscott5969 👍

  • @mastman2315
    @mastman2315 5 лет назад

    I Am back wahoo Looks like you have a keeper

  • @dawsoncox2453
    @dawsoncox2453 3 года назад +1

    Hey man I have a 88 evinrude 25 hp and I’ve been trying to do my research but I don’t know what years of 35 hp carbs I can use or where I can find them. Any help would be much appreciated.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  3 года назад +1

      Hey. Thanks for tuning in. Here's some info.
      forums.iboats.com/threads/80s-johnson-evinrude-25hp-to-30-35hp-conversion-with-pics.516146/
      forums.iboats.com/threads/converting-a-20-hp-johnson-to-35-hp.270183/
      The carb I had came on a parts motor I bought. It had these numbers stamped on it, 324331. But thats not the actual part #, its probably a manufacturing # or something like that, but it is used to identify it as a 35hp carb. Heres one.
      www.nlamarine.com/products/johnson-evinrude-outboard-35hp-1980-1981-2cyl-carburetor-carb-324331-582363?variant=1110580400
      Try Ebay, craigslist, offerup and facebook marketplace for a carb. Thanks !

    • @dawsoncox2453
      @dawsoncox2453 3 года назад +2

      THIS OLD OUTBOARD thank you so much! I have one more question. Mine has the primer system instead of electric choke. So could I just put one with electric choke on there some how?

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  3 года назад +1

      @@dawsoncox2453 yes. you just swap the primer solenoid with a choke solenoid. it fits right in, same wires hook up for key switch push prime/choke.

    • @dawsoncox2453
      @dawsoncox2453 3 года назад +2

      THIS OLD OUTBOARD okay thank you very much!

  • @alnbaba
    @alnbaba 5 лет назад

    You got to like those numbers, its nice when you get a win once in a while.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      Yeah Man. 👍 Thx. Stay tuned !

    • @alnbaba
      @alnbaba 5 лет назад

      @@THISOLDOUTBOARD1 can you re jet(modify) a 20 hp carb to make it a 35hp?

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      @@alnbaba Hey. I'm going to say no, But, I'm no expert. I think the venturi/throat is to small for 35 jet. Not enough air coming through.

  • @alanscott5969
    @alanscott5969 5 лет назад

    Thanks

  • @BlackoutBilll21
    @BlackoutBilll21 4 года назад

    Oh also! last question i swear! haha. Where / how are you supposed to set the advance stop! The one thats on the starter. Its a screw/ rubber end that the mag plate hits and stops rotating! Where are you supposed to set that? if you have a video on that Ill check it out i couldn't find any,.or you could send this to KODI get his advise haha

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад +1

      Hey sorry Had to run. But no, dont mess with it if its not loose or missing. What are you working on anyway? Its the high speed spark advance stop screw. I had one that was loose, so I ran the motor at full throttle then stopped and turned it out a couple turns, then ran it again and repeated the process a few times. turned it in and turn it out, it didn't seem to make a difference where it was set so I just locked it down and left it alone. But I think its suppose to be set at high speed.? Or maybe right at full throttle.? I wouldn't mess with it if its locked down. Check the manual!

    • @BlackoutBilll21
      @BlackoutBilll21 4 года назад +1

      THIS OLD OUTBOARD yes high speed spark advance stop screw sounds right lol. It’s not locked down but can only go so far screwed in. If that makes sense. I’m putting together a 1982 35hp tiller that has electric start. Im recording for my channel now but this motor may never hit the water. I’m reading the manual as we speak! Thanks again.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      @@BlackoutBilll21 Does the screw have a mark on it from where it had been set. You know the threads are darker from exposure than the threads that were in the mount whole. If it does just set it back as close as possible.

    • @BlackoutBilll21
      @BlackoutBilll21 4 года назад

      THIS OLD OUTBOARD Gotchya! I haven’t looked at it but I will! Thanks for the help again! Btw, you’re wiring of the fuse to push button start just saved my life!!! The motor I’m working on FINALLY!( thanks to you) is wired to start correctly!! 150 psi btw! Never seen that on a neglected outboard... blah blah whatever thanks again!!

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      @@BlackoutBilll21 Hahaha cool man ! thx

  • @jackfisk4093
    @jackfisk4093 3 года назад

    I need the starter an starter bracket for my 35

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  3 года назад

      Hey. Thanks for tuning in. Your best bet would be ebay. Go to marineengine.com, look up your year/model, get the part numbers and search them on ebay. Search the part numbers twice, once with the "0" in front of the part number and again without it. Some sellers dont use the "0". Thanks again & Stay tuned !

  • @mikew370
    @mikew370 4 года назад

    I have the exact same outboard. It runs perfect but I cannot turn it off. You didn't clearly show where the kill switch connects up. Can you help? Thanks

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      From the kill switch, one wire goes to ground and the other wire to the black/yellow from the key switch/harness. Thanks. maxrules.com/graphics/omc/wiring/25_35_82-83_elec-remote.jpg

  • @kodibassInsideoutboards
    @kodibassInsideoutboards 5 лет назад

    Hey' Merry Christmas. Looks like yours just may have came a little early. 135 T-B vroooooooooooooooooooooooommmm kodi

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      Hey. Happy Holidaze to you and yours. Yeah Man, looking good on this thing, just what I was looking for to go on my jon boat, something with some Guts! Hahahaa. Thanks. Stay tuned !

  • @canoe1chris_
    @canoe1chris_ 5 лет назад +1

    Will that 35hp carb make the 25hp a 30 hp ?

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад +1

      Hey Not sure what it ''Makes It'' except Fast ! It Screams ! Its faster than my 30 Horse but the 30 weighs a lot more. Thanks for watching . Stay tuned !

  • @BlackoutBilll21
    @BlackoutBilll21 4 года назад

    what do you hook the kill switch wires up to on these motors??? Thanks in advance

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      Hey. From the switch one wire to the black/yel ignition and the other to ground. Your just replacing the off position on the key switch. Check your motors wiring schematic for proper wire colors. You can find the manual at boatinfo.no. Thanks again !

    • @BlackoutBilll21
      @BlackoutBilll21 4 года назад

      THIS OLD OUTBOARD will do! I’m also running a tiller /non control motor and every video I saw is using that big red plug for stuff. Thanks again

  • @Gareth96v1
    @Gareth96v1 4 года назад

    I'm trying to get an '82 running... I see you don't have a neutral start switch on that one. First I thought I could live with accidentally leaving it in gear while trying to start it.. then I thought the bigger issue would be accidentally hitting the start button while buzzing along. You think that's an issue?

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      Hey. Well, I've hit the start button thinking it was the kill button, but that was only a couple of times before I got use to it. I just kept telling myself, "starter motor on this side, starter switch on this side". And I've started it in gear plenty of times but only at idle speed in open water which is no big deal. When I'm trolling and a fish hit I would kill the motor while in gear, then afterwards hit the start button and continue trolling. But never have I started it in gear at start position/high idle on the throttle except for once. Hahaha and it was scary, luckily I was tied to the dock and hit the kill switch fast. That was on another motor a long time ago. So since then I've been using the same procedures for cold start for a long time and the first one is to make sure I'm in neutral! So I think if your able to get use to a procedure it won't be an issue. Just keep thinking its a safety thing! Thanks for watching and commenting. Stay tuned !

    • @Gareth96v1
      @Gareth96v1 4 года назад +1

      @@THISOLDOUTBOARD1 I was thinking of maybe adding a momentary on switch next to the start switch, so I'd have to flip the momentary on to open a path, and then hit the starter. That way I have to think more.. maybe...
      You don't happen to have a throttle control pinion gear #303142 for sale do you, it's the one at the end of the steering bracket.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      @@Gareth96v1 Yeah I had one of those on/off switches on an old 25 pull start only. And I'd be pulling and pulling trying to figure out what was wrong . Oh I forgot to flip the switch. Drove me crazy! No I dont part with my parts. Never know when I might need something . Ebay is your best bet.

  • @976charlie9
    @976charlie9 4 года назад

    I have a 1978 evinrude 25. What year carb do I need to convert to a 35hp?
    Thanks for the help!

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад +1

      Hey. You'll have to do your homework on this one. If you look at the parts schematic you can see that the high speed orifice/jet might be all you need to swap out. But like I said, do some homework and compare carbs/intakes/reeds to the 35 models of that year range and maybe even exhausts, especially the carb and intake. Some of those 25hp carbs have a smaller venturi/throat and the same thing goes for the intake. Here's the link to the parts schematic, www.marineengine.com/parts/johnson-evinrude-parts.php?year=1978&hp=25&model=25E78C&manufacturer=Johnson§ion=Carburetor
      Heres the link to more info, forums.iboats.com/forum/engine-repair-and-maintenance/johnson-evinrude-outboards/545391-80-s-johnson-evinrude-25hp-to-30-35hp-conversion-with-pics. Thanks !

    • @mctrun
      @mctrun 3 года назад

      Have a 75 25hp and was going to ask same thing. His response has put a new and maybe cheaper rinkle into the mix.

  • @vojomatusenko
    @vojomatusenko 4 года назад

    Hi, what did you do with solid purple wire ? Thanks for video, I have done the same thing a few times myself.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      I taped it off. It was for the electric choke solenoid which wasn't used on this motor. Thanks for watching. Stay tuned !

    • @vojomatusenko
      @vojomatusenko 4 года назад

      Thanks, I was not talking about purple with white stripe. Solid purple wire I have always dilemma with.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 года назад

      @@vojomatusenko boatinfo.no/lib/evinrude/manuals/1971-1989johnsonevinrude.html#/626

  • @alanscott5969
    @alanscott5969 5 лет назад

    I have a 25 Johnson...I've put coils condensers...it won't go! Grr! I'm going back to the basics I suppose? Water in the fuel? I have very few hours on the plugs. It's getting gas? Grr

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      Hey. What year is it

    • @alanscott5969
      @alanscott5969 5 лет назад

      @@THISOLDOUTBOARD1 75 ...ish

    • @alanscott5969
      @alanscott5969 5 лет назад

      I'm new to commenting on you tube

    • @alanscott5969
      @alanscott5969 5 лет назад

      I've never had this much trouble getting my Johnson to work ... LMAO... I've worked on them for about 25 years.. I've rebuilt carbs etc

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      @@alanscott5969 kool man

  • @brt-jn7kg
    @brt-jn7kg 4 года назад

    Don't you love it when Johnnythinks he's a electrician besides to completely rewire his motor realizes he doesn't know what the hell he's doing and dropped it off at your feet to be a reoccurring migraine?

  • @tonymont3694
    @tonymont3694 4 месяца назад

    Will this work on a 85 HP ?

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  4 месяца назад

      Hey. Thanks for tuning in. I don't know, depends on what your working with. If you use a push button Start you're gonna need a push kill button, and maybe a push button primer and what about the warning issues, like overheating buzzer/horn and stuff like that. You'll have to figure it all out. I don't have a clue what you're working with...

  • @canoe1chris_
    @canoe1chris_ 5 лет назад

    Hey, do you use any gasket sealer on those head cover gaskets when you replace the t\stat? thanks

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      Hey. Somehow I missed this comment you made. Anyway its usually not required to use sealer, but if your using an old one and trying to salvage it, than its okay to use some sealer. Sorry I missed your comment. Thx again Stay Tune !

    • @jimcatx3090
      @jimcatx3090 5 лет назад +1

      I was reading you should use thred sealer on the head bolts?

  • @restonewbykirk2897
    @restonewbykirk2897 5 лет назад

    Hi, I have the same outboard as this and I’m trying to do the same thing, but it ain’t working for me like it has for you lol.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      Hahaha thats funny but its not, but it is... If I can help I will do my best. What seems to be the problem ? thx Stay tuned !

    • @restonewbykirk2897
      @restonewbykirk2897 5 лет назад

      THIS OLD OUTBOARD so I have bought a push start and connected the positive and ignition same as you but it doesn’t do anything. If I put the positive wire straight on the starter it jumps as it should??

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад +1

      @@restonewbykirk2897 Hey. Did you check that fuse in the red wire. Do you have a ground wire from the starter mount to the pan, it usually goes from starter mount bottom bolt to the fuel connection bolt. Check all your grounds that they are tight and making good contact.

    • @restonewbykirk2897
      @restonewbykirk2897 5 лет назад

      THIS OLD OUTBOARD it had no fuse in so I bypassed it for the time been, just to see if I could get an ignition working.

    • @THISOLDOUTBOARD1
      @THISOLDOUTBOARD1  5 лет назад

      @@restonewbykirk2897 Not sue I understand but the push button takes place of the key switch and just interrupts the power to the solenoid until you push it. did it use to work, maybe the solenoid is bad