Making a BIG Hydraulic Cylinder Rod & Eye | Part 2

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  • Опубликовано: 9 сен 2024
  • This video is part 2 of a job we did to make a new BIG hydraulic rod and eye for a Hitachi EX1200-6 Excavator bucket cylinder. The rod has a lot of scratches and the eye is completely torn off the rod and has fatigue so we are making a whole new cylinder rod and eye. This shows the step by step process to make the new cylinder rod including machining and welding. We start with a 170mm diameter piece of MnVS6 induction hardened chrome bar and turn it into the hydraulic cylinder rod before fitting and welding on the new eye that we made in Part 1! First we rough machine down one end of the rod before welding silicon bronze on the cushion. Once it’s cooled we continue machining the rod in the lathe by turning down the silicon bronze and finish machining the end for the piston and nut. We cut a 3mm thread pitch external thread for the nut before flipping the rod to machine the other end. We machine a spigot to fit the rod eye and a taper for weld prep before fitting and tack welding the new rod eye in position. The eye is welded on using metal cored wire before cryo freeze shrink fitting the new bushing using liquid nitrogen. We finish the job by cleaning, wrapping and strapping the new rod and send it on it’s way to the customer.
    Missed Part 1? Watch it here: • Making a BIG Hydraulic...
    In this video we are using:
    - TM-26120G Centre Lathe
    - WIA 500i Weldmatic welder
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    About Us:
    Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Комментарии • 2,4 тыс.

  • @CuttingEdgeEngineering
    @CuttingEdgeEngineering  3 года назад +214

    Hey viewers thanks for watching Part 2 of making the new EX1200 cylinder rod & eye! What was your favourite part of the job? Let us know in the comments 😎👍
    Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly videos 👇🤳
    Follow us online here:
    Instagram instagram.com/cutting_edge_engineering
    Facebook facebook.com/cuttingedgeengineeringaustralia/
    Official CEE Merch shop: www.ceeshop.com.au

    • @humancattoy7767
      @humancattoy7767 3 года назад +18

      That's gotta be the best explanation for why you do what you do. I do enjoy seeing how you handle the questions that are not entirely logical, considering the distance from the OEM.

    • @Murphyslawfarm
      @Murphyslawfarm 3 года назад +7

      Mate I like your channel even more you drive a Nissan 👍🍻😁

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +6

      Nissan power 💪💪💪

    • @Murphyslawfarm
      @Murphyslawfarm 3 года назад +6

      @@CuttingEdgeEngineering 🤘 🤬 ya mate

    • @Sansui313
      @Sansui313 3 года назад +9

      nice work again Kurtis, dog training coming along well.... "drop" dog snorts and runs around missus giggles, both amused by her training skills no doubt :) ❤️

  • @MrWalleyeCrazy
    @MrWalleyeCrazy 2 года назад +224

    About 4 yrs ago I had an accident that left me with a serious brain injury. It ended my career as a machinist. I watch these videos and it reminds me of the fun I had taking metal stock and turning it into tools and industrial parts. I might not be able to do the job anymore, but this channel is lot of fun to watch and learn. The short breaks with your dog are a great. Thank you Kurtis for publishing all these videos. An old duffer like me really enjoys watching the process.

    • @marieortiz698
      @marieortiz698 Год назад +5

      What kind of brain injury if you don’t mind me asking

    • @MrWalleyeCrazy
      @MrWalleyeCrazy Год назад +27

      @@marieortiz698 I fell down a flight of stairs. It damaged parts of my brain that deal with balance and speech. I then had a stoke which did additional damage. I now have serious memory issues, major balance issue, speech issues, and get easily confused or distracted

    • @ferd1775
      @ferd1775 Год назад +18

      ​@Walleye_Guy thank you for sharing, I'm sorry that happened man 😞

    • @Jonhenrysneip
      @Jonhenrysneip Год назад +4

    • @danlux4954
      @danlux4954 Год назад +2

      @@MrWalleyeCrazy that’s rough

  • @PetesNikon
    @PetesNikon 3 года назад +131

    I really appreciate that you subtitle information about tool inserts, speeds and welder settings, it really shows you respect us and provides interest as to what is going on. Thanks for speeding up some of the repetitive and boring turning activity. Your quick introduction is quite adequate. This is in contrast to other RUclipsrs who will not quit talking.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +38

      Hey mate thanks for the great feedback! Me and the missus don't get much enjoyment from watching videos with lots of commentary so prefer to limit that and with these customer jobs really just have to get in and get the job done

    • @DavidLindes
      @DavidLindes 3 года назад +4

      @@CuttingEdgeEngineering well, the subtitles are indeed appreciated extra info. Easy to ignore when you just want to relax, easy to get more information when you’re feeling curious about the process. Perfect balance.
      One question, phrased for Karen but either can presumably answer: do you know all these technical details, and so you can just subtitle at will, or do y’all have some sort of protocol (perhaps as easy as dictation that you cut out and replace with subtitles when you edit) set up for getting the right information to the right spot in the video, or what? I ask because it seems impressive the level of detail you’re sometimes getting. Regardless of how you two do it, good work!

    • @alfadoofus
      @alfadoofus 3 года назад +4

      @@CuttingEdgeEngineering Between the Two of you , you have a great formula . Homey is still the star of the show :)

    • @TABE-O
      @TABE-O 2 года назад +1

      Yeah. A lot of inserts used. A lot of experience. That rod must of been worth a few bob so wouldn’t want to f it up!

    • @AmirPomen
      @AmirPomen 2 года назад +1

      Yeah...watching CEE in operation is almost my daily dosage of asmr for us...

  • @humancattoy7767
    @humancattoy7767 3 года назад +313

    I really don't have a favorite part. The entire process is so satisfying. This is my relaxation.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +27

      Glad you can watch and enjoy mate have a great weekend too

    • @seanohutton3185
      @seanohutton3185 3 года назад +22

      @human Cattoy
      It's actually really easy!... Some simple Steps As Follows!...
      °Most Favourite Part = The Beginning.
      °Least Favourite Part = The End.
      °Most Enjoyable Part = The Bloopers
      °Least Enjoyable Part = The Wait Till Next Week!...

    • @TomokosEnterprize
      @TomokosEnterprize 3 года назад +4

      Same here. Retired and really missing it.

    • @lawrencewillard6370
      @lawrencewillard6370 3 года назад +7

      An absolute pleasure to go through this with you, This definately your calling, and you nail it everytime. Would love a 10th of your ability.

    • @lordieshepherd
      @lordieshepherd 3 года назад +2

      Too right. It’s hypnotic

  • @oldmanuserphan
    @oldmanuserphan 3 года назад +27

    As a former cargo van courier I really appreciate that you secure the item to the skid. Too many times I got things like that forked in that forced me to do a lot more lashing with the straps than I normally did. My fav was them wanting to load a 500lb steel ring into the van with no skid under it. I was like, "um no. You're not gonna fuck up my cargo bed with your forks. Put it on a pallet jackass"

    • @davidelliott5843
      @davidelliott5843 9 месяцев назад +1

      Just as important- the pallet protects the product during transit.

    • @johnleake708
      @johnleake708 6 месяцев назад

      Lazy people who do not care about their work

  • @caspermaul7583
    @caspermaul7583 2 года назад +29

    Kurtis, Your attention to even the smallest details does not go unnoticed. It's a pleasure watching "zero compromises" craftsman in action.
    Greetings from Denmark

  • @mark111943
    @mark111943 3 года назад +94

    Mrs. K “I am not here to help, I am here to mock”! You do great work Kurtis.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +38

      hahaa she thinks she is helping, "moral support" she says haha

    • @nocturnhabeo
      @nocturnhabeo 3 года назад +17

      Ideas like "What'd you do if there was a bunch of swaf under there?"
      You could hear that look he gave her.

    • @jcadult101
      @jcadult101 3 года назад +2

      @@nocturnhabeo No kidding. I thought "oh no" when he checked that spot during the video so he was clearly concerned. Then to hear her express that, "bite your tongue!"

    • @cliveclapham6451
      @cliveclapham6451 3 года назад +2

      @@CuttingEdgeEngineering Kurtis sounded more like imoral help 😂😂😂😂🤯

    • @HappilyHomicidalHooligan
      @HappilyHomicidalHooligan 3 года назад +5

      @@CuttingEdgeEngineering She IS there for Moral Support...
      The REAL question is Who's Moral is she there to Support?

  • @sanjaysami4315
    @sanjaysami4315 3 года назад +87

    It’s amazing when you indicate the work and there’s not even a flicker on the needle. If that happened to me I’d know for sure the dial indicator was fucked.

    • @vincenttrigg4521
      @vincenttrigg4521 3 года назад +18

      You saw what happened when he was making something before and the more he machined it, the worse it got right?
      It wasn't his fault of course, it was the end of the manufactured material. Meanwhile the manufacturer was trying to say he was being too rough on the material... Like that's only cause they didn't wanna be at fault.
      Kurtis does fucking beautiful work.

    • @chrisjohnson4165
      @chrisjohnson4165 3 года назад +6

      Sanjay Sami - It's a stunt clock, used only for filming. The real clock would send you goggle eyed.

    • @garrysekelli6776
      @garrysekelli6776 3 года назад

      Cryptic messages. Speak plain english plz.

    • @chrisjohnson4165
      @chrisjohnson4165 3 года назад

      @@garrysekelli6776 'Speak plain english plz' - hahahahahahahaha, irony meter broken.

  • @steveascension9626
    @steveascension9626 2 года назад +4

    If you own machinery in Australia, it's a no-brainer & cheaper to get this skilled Aussie to repair your machinery parts. The only mistake he could make is not passing on his skills to others. In his videos, he illustrates what can be achieved through experience and bloody hard work. In my past working years, I saw men using similar but antiquated machines in very large power plant machine shops. When I went with my Dad to watch a ship being launched he worked on as a boilermaker at the old Newcastle State Dockyard, I remember seeing gigantic lathes, borers, and shapers being used for shipbuilding. Watching Kurtis makes me feel young again.

  • @eldorado96
    @eldorado96 2 года назад +20

    It's not only the fabrication artistry, but also the deep knowledge of how these components are used - and what can contribute to their longevity. I have no idea how expensive it would be to buy an OEM replacement, but I am under the impression the CEE replacement is better than original.
    I also don't know how Kurtis does all this work without talking to himself. He never speaks unless a specific point requires narration. I would go nuts keeping to myself like that! 🤣
    Fascinating stuff.

    • @ParRagon-
      @ParRagon- 10 месяцев назад

      Haha i do talk to myself too while beeing in my small hobbyworkshop 😂 yea i'll guess i could be right with the quality, its as Always, single Made items are better than items which are produced in masses

    • @davidelliott5843
      @davidelliott5843 9 месяцев назад

      These big machines are pretty much hand made. But production tolerances tend to be lass “fussy” than “one off” jobs.

  • @ihorkoval3613
    @ihorkoval3613 2 года назад +8

    It’s even hard to believe that one person can do so many things and at such a high level. Just unbelieveble. The video is also shot by a professional. Thank you.

    • @mtraven23
      @mtraven23 2 года назад +2

      agreed, they're like a youtube power couple.

  • @patduffy5710
    @patduffy5710 3 года назад +104

    Class job again Kurtis 👏. Not only the craftsmanship, but the videos are edited brilliantly. The close-ups, the fast-forwards, the clips of the safety officer etc etc.
    Well done to you both.

  • @jeffpaggett7274
    @jeffpaggett7274 3 года назад +54

    This series, his approach could/should be used to teach youth on care and attention, pride in work, accuracy, pure skill and customer service.

    • @theoldbigmoose
      @theoldbigmoose 3 года назад +10

      I agree! Kurtis looks like a young man, but works like an ol' wise & extremely experienced man! As an ol' guy myself, I can see the economy of motion, and the care taken where an area or task bit him in the past. Great teacher, Kurtis is!

    • @vincenttrigg4521
      @vincenttrigg4521 3 года назад +5

      If I was a student id feel like a failure due to how my work would be in comparison XD

    • @mikeburton1703
      @mikeburton1703 3 года назад

      i agree....but hope he stops using the foul language......

    • @nickmaclachlan5178
      @nickmaclachlan5178 3 года назад +5

      @@mikeburton1703 Asking an Aussie to stop swearing is like King Canute sitting and ordering the tide not to come in............ aint never gonna happen.

    • @mikeburton1703
      @mikeburton1703 3 года назад

      @@nickmaclachlan5178 nick -- that atitude is what is wrong in our world....doesn't matter what i say or do....i am going to continue to do or say what i want.. wow.....

  • @nossyhot
    @nossyhot 3 года назад +53

    turn around on 48 hours is damn near perfection. great work you do mate! 10/10

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +34

      Thanks mate I think that's a benefit of working by myself, no one else to slow me down except for when I can't find 10mm spanner 🤣

    • @nossyhot
      @nossyhot 3 года назад +7

      @@CuttingEdgeEngineering hahaha its world wide problem those dang 10mm spanner or socks
      i know all too well from my automotive work..

    • @olsmokey
      @olsmokey 3 года назад +5

      @@CuttingEdgeEngineering I've got it. Sorry.

    • @markfryer9880
      @markfryer9880 3 года назад +5

      @@CuttingEdgeEngineering Shit I thought “the missing 10 mm spammer” was just my problem and at work where we have multiple sets and yet can never find the bastard!

    • @PhilG999
      @PhilG999 3 года назад +2

      @@nossyhot It sure is! Why is it always the 10mm? I have a half dozen of them but when I need one they all hide!

  • @johntripp5159
    @johntripp5159 3 года назад +12

    This is my third time watching. I go back and watch different episodes but this job has that certain field. Besides I couldn't lift half of your tools. 65 years since I last turned anything but it still fascinates me to watch a maestro at work.

  • @dudeparistx
    @dudeparistx 2 года назад +5

    Dude I'm impressed by the extreme care you take not to damage the material next to your welds. I would say 95% of shops would never think of that.

    • @grexursorum6006
      @grexursorum6006 Год назад

      Given the fact that this little crome bar costs about 10k$ and is basically junk if you damage it even slightly, I guess everyone would do the same or be bankrupt pretty fast 😅 .nevertheless he does a great job not to damage it.

    • @davidelliott5843
      @davidelliott5843 9 месяцев назад

      Our maintenance workshop had an old lathe with worn bed for metal spray and welding jobs. We protected the bed face with a glass fibre fire blanket but grit & sparks get everywhere.

  • @josemanon6295
    @josemanon6295 3 года назад +35

    Hi friend. There are "many" best part I prefer; the atention to detail, the multi-task perfection, the fact it seems you never hurry or nervous because you always know-how, etc. But the best is the humour and human side, and of course the "team work" . I value also the endless hours editing video. Thank you all.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +5

      Hey mate, this is a great comment thanks for taking the time to watch and share your feedback we both appreciate it! Cheers

    • @Watchyn_Yarwood
      @Watchyn_Yarwood 3 года назад +1

      👍 Truly a TEAM!

  • @garytompkins3761
    @garytompkins3761 3 года назад +8

    I was a Cat field mechanic and assembled and installed parts such as you do but NEVER saw anything done as well as you create. Your skills and craftsmanship are old world perfection. The videography is also top notch, add the pup and the outtakes, well the most enjoyable video I have seen in a long time. Thanks from an old USA mechanic for putting this on.

  • @ShevillMathers
    @ShevillMathers 3 года назад +14

    Ripper, mate, from start to finish.👍🇦🇺🦘🔭 No fancy intro, flashing lights and crap music or a continuous chatter, the doom of so many you tubers, You get right into what we want, we can see what’s happening, you know what you are doing and how to do it. You and your wife score 10/10 every time on machining and video production. Love the ‘shop boss’ too. Just 👍

  • @charleswheatley4252
    @charleswheatley4252 2 года назад +5

    Watching you turn out such precision components is wonder to see. I am re-watching the very talented videos that Karen records and edits just to see just how good both of you are. I eagerly await each week for a new video. Give your safety officer an ear rub for me.

  • @michaelc.3812
    @michaelc.3812 2 года назад +2

    I’ve been around some large equipment as an electrical engineer, but you seem to build and repair the largest, most difficult equipment. You are a shop genius!

  • @LocksmithLegend23
    @LocksmithLegend23 3 года назад +20

    3 AM where I live but can’t sleep. Cutting edge engineering to the rescue!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +5

      Relax and enjoy mate!

    • @markgriffin4888
      @markgriffin4888 3 года назад +5

      I hope that he is not referring that your videos sends to sleep 😆😆😆😆😆😆👍👍👍

    • @LocksmithLegend23
      @LocksmithLegend23 3 года назад +1

      @@markgriffin4888 I can see why you would think that :) machining is very relaxing all the humming of the machines but I mostly meant just entertainment purposes

    • @markgriffin4888
      @markgriffin4888 3 года назад +1

      @@LocksmithLegend23 --- I did my apprenticeship in tool making with a firm that made medical equipment, which worked to very fine tolerances, so, I to find it enjoyable to watch the "other end " of the metal trade doing their work

  • @StephenG__s_i
    @StephenG__s_i 3 года назад +111

    "I can do it for 1/2 the price, in 1/100th the time." Time to raise prices!!! keep the security officer happy!

    • @geoffwysham1731
      @geoffwysham1731 3 года назад +4

      Gotta keep the chopper in fuel!

    • @hanif7592
      @hanif7592 3 года назад +2

      @@geoffwysham1731 get into the chopper!!1!1!1!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +29

      hahaa he would be happy with extra bonuses for sure, we are proud of being very competitive with our prices, the bonus of lower overhead expenses helps 😎👍

    • @alexduke5402
      @alexduke5402 3 года назад +3

      Not to mention I'm sure he's getting pretty good money from YT. His channel is growing

    • @kisspeteristvan
      @kisspeteristvan 3 года назад +3

      @@alexduke5402 youtube won't give much , unless you do ads , sponsors and shit (it gives if you have a huge amount of views ....like millions per week , every week) . It is excellent marketing for the company tho .

  • @alexfunke214
    @alexfunke214 3 года назад +29

    I think that this, part 2, is the most beautiful and elegant project you have shown us! And, as always, congratulations to the cinematographer! Thank you. Bravo!

  • @rickypoindexter9505
    @rickypoindexter9505 3 года назад +9

    Awesome video series. People like you, the things you make and fix, plays a big part in making this big world go round. Not to mention we get to watch ripper after ripper of high quality videos. Thanks for taking the time and energy to make these videos. All the best from the USA.

  • @timshelton4041
    @timshelton4041 3 года назад +3

    Wow! Its a joy to watch a true craftsman at work. Thanks Kurtis for sharing your work with us.

  • @DonLuc23
    @DonLuc23 3 года назад +15

    Can you imagine doing as many retakes on the production of the part as he has to do on the verbal parts of the video? Great photography, keeps the camera so steady and gives multi views of the work and material.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +3

      haha yeah I won't quit my day job to get in to acting anytime soon

    • @JerryOsage
      @JerryOsage 3 года назад +2

      Yes! Mrs Kurtis is as good at her job as Kurtis is at his. Great machining/fabricating skills and great video and editing skills that come together flawlessly. This is my favorite video channel, and the only one that I usually am watching within 20 minutes of it posting.

  • @apollo5751
    @apollo5751 3 года назад +5

    SF USA. Stayed up to see this. Your wife is nailing the vids. Extreme clarity in the vid, extreme clarity in how you move into & through each project.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hey mate thanks for waiting and watching and crazy hours! Glad you enjoyed it and thanks for the great feedback

  • @betty24ish
    @betty24ish 3 года назад +7

    Your another true example that if you love your work you will never work hard in your life. You take pride in your craftsmanship and the end product shows it. Great work!! Love your videos never to long.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +1

      Hey mate thanks for the comment, I do enjoy it and love being my own boss glad it shows!

  • @Cromwell648
    @Cromwell648 3 года назад +4

    Fantastic job, I have to say Kurtis, that CEE is one of the best, if not THE best machining and fabricating channels on RUclips.
    Your attention to detail, and quality of machined surfaces, is the best.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hey mate that's awesome of you to think so we really appreciate the support! Cheers

  • @johnmcclain3887
    @johnmcclain3887 Год назад +2

    Every once in a while, I like to watch a really big part be machined. Been twenty years since I worked in a shop with a lathe that large. Very nicely done all told.

  • @Matty.Hill_87
    @Matty.Hill_87 3 года назад +37

    The fact you can turn these around in 48 hours at the same time as explaining what you're doing is crazy, I can see why you're always so busy with different jobs now

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +14

      Yeah this is why we don't video every job because it does take some extra time and stop/starting or waiting for the missus to get certain footage starts to do my head in a bit when I just want to get in and get it done!

    • @cenccenc946
      @cenccenc946 3 года назад +7

      Should try setting up some stationary cameras, and just let them run. might produce sufficient material to edit, that can be narrated later, without being in your way. Kind of like they do those wild kingdom or survival shows, just you happen to be the wild animal. 😆

    • @DavidLindes
      @DavidLindes 3 года назад

      @@cenccenc946 “Karen and Homeless, civilized humans; Kurtis, wild animal in a cage”?!? 🤣

  • @ArthurTugwell
    @ArthurTugwell 3 года назад +13

    You’re such an honest and straight up bloke, can’t wait to see you hit 1 million subscribers

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад

      Thanks very much mate!

    • @vincenttrigg4521
      @vincenttrigg4521 3 года назад

      Yeah I'm surprised with the amount of videos there are compared to its content! Usually it takes time for the skills to be obtained but all of it is just straight up amazing!

  • @taggart5061
    @taggart5061 3 года назад +46

    I could not wait to get home and grab a beer sit down and start the show.

  • @mr1hander
    @mr1hander 3 года назад +1

    awesome, i love yalls all terrain tractor.............the 4 legged one that sounds like hes eating a planet

  • @javierfs020870
    @javierfs020870 3 года назад +1

    Always its a pleasure see you work guy's...!!!👍💯😃

  • @cammurray8453
    @cammurray8453 3 года назад +14

    As a hobbyist, my favourite parts are the process selection, sequencing, and setups. It gives me some confidence to see that Kurtis uses similar setups to mine (although several sizes larger), and can consistently turn out world class work.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад

      Awesome mate thanks for watching

    • @gorillaau
      @gorillaau 2 года назад

      The mantra "Prior planning prevents poor performance" applies regardless of the scale of the project.

  • @markgoddard2560
    @markgoddard2560 3 года назад +10

    Ye Gods! You turn machining into an art form. Brilliant work. Craftsman!

  • @james.d.8044
    @james.d.8044 3 года назад +27

    The proficiency and skill level you possess are amazing ,absolutely incredible to watch !

  • @kbrodie78
    @kbrodie78 3 года назад +19

    That’s an impressive job, especially with one person…….damn. That’s no to say the video editing and the other side of the business is any less impressive, but I’m genuinely impressed by this dudes abilities. Kudos!

  • @IluvJoshHucherson
    @IluvJoshHucherson 3 года назад +1

    Thanks for posting.... I did machine work for about 40 years, retired now but still miss it. I have made projects very similar to this but not quite as big. Carry on you do good work. Thanks again for letting an old man relive the past.

  • @palWORX
    @palWORX 3 года назад +4

    I am so impressed every time he cuts the thread.

  • @hplogsdon293
    @hplogsdon293 3 года назад +11

    I've done a fair amount of machining in my day, as I went to a school to become a Horologist and had a reasonably decent career out of it. However, I dont think I ever consumed as much raw material in my nearly decade in that profession as you pulled as waste from just this single part. It's bloody impressive. You do amazing work here Kurtis.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +6

      Hey mate thanks for watching. Bit of a size difference in parts we are working on 🤣

  • @bernardjackson7119
    @bernardjackson7119 3 года назад +7

    Not only a excellent job but the time to explain how it’s done

  • @danvanhoose6783
    @danvanhoose6783 3 года назад

    Straight to the point machining. Not a bunch of talking and indicating drama.

  • @gatekeeper65
    @gatekeeper65 3 года назад +1

    That dog is just awesome.

  • @gatoreye2000
    @gatoreye2000 3 года назад +8

    Safety Officer is one happy dog! So cool

  • @graemepennell
    @graemepennell 3 года назад +13

    OMG< what a look he gave when you mentioned Kurtis doesn't wrap presents & the tape said "no chance" at the same time.

    • @stevenr8606
      @stevenr8606 3 года назад

      My sister @ X- mass present time 🤨
      I had wrapped a box inside a box, in side a box... five times. Each box had a full roll of tape on it. Inside the last box was a pair of ear rings 😘

    • @HappilyHomicidalHooligan
      @HappilyHomicidalHooligan 3 года назад

      @@stevenr8606 So what did she do to you in retaliation?

  • @gritnix
    @gritnix 3 года назад +59

    "For the price of this from the OEM, I can build two, have change left, and turn them around in 48 hours." Damn, dude.

    • @MFCSTUDIOS
      @MFCSTUDIOS 3 года назад +11

      Just gos to show you how ripped off you get at the dealers.... the fact that somebody can scratch build 2 new parts and have money left over that fast and still be cheaper then it costs to buy 1 part from the dealer shows how much the dealers over charge people

    • @kaybax4623
      @kaybax4623 3 года назад +9

      You forgot "and make an hour long documentary about the process."

    • @stevenr8606
      @stevenr8606 3 года назад +10

      At the price of wood in the U.S. of A. (2021) that pallet soon will be worth more. 😪

    • @oneday2397
      @oneday2397 3 года назад +1

      how much is the price of the new?

    • @randallmidgley7589
      @randallmidgley7589 3 года назад +3

      Kurtis your too cheap🤔

  • @vtaqz4809
    @vtaqz4809 3 года назад +3

    As an mechanical engineering student, this is so interesting and learnful to watch. Thank you for all of the effort to share the proces with us!

  • @thomasburch7126
    @thomasburch7126 Год назад

    Kurtis. You an artist of your own kind. You take the old, perhaps rotten, rusty, beaten and bent; whilst the others turn their heads, you bring back beauty through the skill of your hands. From dull and rusty to shinny and spectacular. From out of round to useless and regret to glimmering and perfect! An award of which you should receive for Knowledge, ability, and with a crew like your (Missis & Homeless) would be for the best machinist to date. This is for you my "down under Brother." Thomcat

  • @FishFind3000
    @FishFind3000 3 года назад +12

    I was about to go to sleep but just noticed a new video from my favorite 2am uploader!!!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hahaa is there any other that uploads at that crazy time? Seriously appreciate that you are watching it at 2am!

    • @FishFind3000
      @FishFind3000 3 года назад +3

      @@CuttingEdgeEngineering not from anyone on this half of the hemisphere

  • @Marian-ow7mu
    @Marian-ow7mu 3 года назад +12

    Amazing work. True blue Aussie

  • @tonypinker2884
    @tonypinker2884 3 года назад +9

    Awesome I've been hanging for part two.....

  • @huskvarsm
    @huskvarsm 3 года назад

    I think why this channel works is curtis gives a brief outline of the problem and solution and then it’s all visual so we all get to see the good stuff welding linnishing cutting milling and large scale fabrication it’s great to see…..and oddly therapeutic.

  • @blueovaltrucker
    @blueovaltrucker 3 года назад +1

    Very talented bud...wish I could do this stuff.

  • @erikev
    @erikev 3 года назад +5

    Best project overall. Learned from the choice of inserts for going through the 3 different layers on the rod.

  • @ElmerJFudd-oi9kj
    @ElmerJFudd-oi9kj 3 года назад +20

    Nice episode of the hardest rod ever, and Karen's filming and editing makes this an other bonza beauty ripper!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +3

      Hey Chris! Glad you enjoyed it mate we both appreciate the support and this comment.

  • @dermozart80
    @dermozart80 3 года назад +16

    ahh finally! It's friday and my most favorite show is on TV! AWESOOOOME! :-)
    And Kurtis, THANK YOU VERY MUCH (you know what for)!!!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +3

      Hey Johannes of course mate! Enjoy the vid and coffee! 😎👊💥

    • @dermozart80
      @dermozart80 3 года назад +2

      @@CuttingEdgeEngineering as always mate, as always! Have a nice weekend!!

  • @stevebeavers3754
    @stevebeavers3754 3 года назад +1

    Shocked how much material you had to hog out for fitment.
    The way you explained why bronze was applied makes very good sense... Still amazed how much work went into this.
    Enjoyed it.

  • @occashares
    @occashares 2 года назад +1

    Being able to weld that eye onto the end of the rod and keeping true boarders on supernatural.
    I think you were a spider in a previous life from the way you use the glad wrap to bundle up the job at the end.
    Fuggin' legend!

  • @fw1421
    @fw1421 3 года назад +7

    I’m not a machinist by trade but this shit fascinates me! He’s an amazing machinist,does beautiful work.👍🏻👍🏻👍🏻👍🏻👍🏻

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hey mate thanks for saying so glad you enjoy it!

    • @garrysekelli6776
      @garrysekelli6776 3 года назад +1

      Its impressive. Still just cylindrical shapes through. Id like to See eliptical and toroidal. Even a simple parabola or hyperbola.

  • @maxg6581
    @maxg6581 3 года назад +4

    I honestly never would have thought to block the chips from going into the roller supports. Let alone to use duct tape to mask off the bulk of the area. That's ingenious.

  • @gary00832
    @gary00832 3 года назад +7

    Firstly, he's so knowledgeable and executes his processes flawlessly. Secondly, has all the tooling and plans to do any job. Ultimately, the outtakes are funny as hell and has me in stiches after hearing Kurtis say fuck sakes over and over!! Truly a cool guy! Keep up the good work you two!!! Awesome job as always greetings from the 🇺🇸

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hey mate! This is a great comment to read thanks for taking the time to watch the vid we appreciate that! 😎👍

  • @jeetenzhurlollz8387
    @jeetenzhurlollz8387 3 года назад +1

    i am a software developer , but i really like watching your videos, teaches me a lot about big machines and welding etc. That silicon bronze part was really awesome.

  • @87FordMudder
    @87FordMudder 3 года назад +4

    That thousand yard stare after she asked how you'd feel if there was swarf in the steady was exactly right. That's the kind of thing that would make you cringe even if it happened to your worst enemy.

  • @peterhall6656
    @peterhall6656 3 года назад +13

    "Hardest rod I've ever had to...." Good idea to stop there. You could get a whole new audience!!

  • @bobjohnson6400
    @bobjohnson6400 3 года назад +5

    What was my favorite part everything you are like the Michelangelo heavy equipment repair

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +1

      Jeez thanks mate that's a hell of a comment!

    • @morriewyatt6234
      @morriewyatt6234 3 года назад

      Just wait. Next thing you know they will get Kurtis to weld the ceiling of the Sistine Chapel

  • @christopherkochanik8774
    @christopherkochanik8774 3 года назад +14

    I can only wonder how long this took to edit. Love to see the long videos.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +16

      The missus said many many hours! Thanks for taking the time to watch it

    • @markfryer9880
      @markfryer9880 3 года назад +5

      @@CuttingEdgeEngineering We always find the time to watch a CEE video!

  • @dalewier9735
    @dalewier9735 2 года назад

    I am not a metal worker at all so i really appreciate that you explain and then show in detail. You and your partner make a great team. And my “favorite”part was to see the run-out when you first put it in the lathe. No movement on the thousands dial? Wow.
    Thank you for the time and effort of your videos, they are excellent.

  • @AbdulHafeez-cq6oo
    @AbdulHafeez-cq6oo 3 года назад

    Every step means lot of money and any wrong mistake has lot of cost The man doing the job is super expert

  • @ianwindley70
    @ianwindley70 3 года назад +5

    I'm sorry I can't pick a certain part as it was all excellent, please keep these videos coming well done.

  • @sodster68
    @sodster68 3 года назад +4

    Amazing how well those ceramics cuts through the hardened layer. Interesting!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +1

      They go alright, probably the highest turnover insert we have they wear out quickest when cutting that super hard material

  • @chrisjohnson4165
    @chrisjohnson4165 3 года назад +3

    I believe Kurtis also played Quint in Jaws. So many talents!

  • @johnbanfield4179
    @johnbanfield4179 3 года назад +1

    Lovely work mate.

  • @7Ossi5
    @7Ossi5 3 года назад

    Ceramic inserts, I use them every day. But then again I'm working with hardened steel on most of my jobs. The life of a last in line operator. :)

  • @craigjones9244
    @craigjones9244 3 года назад +4

    This channel never fails to impress it consistently educates and entertaines 10/10👍🏻

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +1

      Hey mate good to know! That's exactly what we were hoping the channel would be like 😎👍

  • @Murphyslawfarm
    @Murphyslawfarm 3 года назад +85

    It is the hardest sh*t I have ever turned. That what she said 🤣😂🤣

  • @danielmurcott4564
    @danielmurcott4564 2 года назад +7

    That's pretty cool, it's always nice to see subtle differences in how another company makes them, keep up the good work man. It has been a few years for me since I turned up hydraulic parts, now I assemble them.

  • @pear7777
    @pear7777 2 года назад

    The cutting the thread is my favourite part. I understand how it works, but the technique still amazes me.

  • @jamesballock1768
    @jamesballock1768 Год назад

    I rebuilt hundreds of hydraulic cylinders of all sizes,. It still is satisfying to watch. Good video.

  • @KirtH27
    @KirtH27 3 года назад +3

    i am fascinated by the different types of repairs you do and the quality. Nothing ever done half donkey. And after watching the about video it sounds like you are somewhat self taught. btw all of it is great

  • @benm3305
    @benm3305 2 года назад +3

    It’s a pleasure and a joy watching your videos. Your work is not just repair work, it’s an art! Kurtis you are an artist in what you do. And Karen does the most amazing job filming and editing. By far the best on RUclips that I have seen. My only suggestion is a little more explanation for things like the tape on the lathe which I did figure out. Also what do the letter abbreviations mean on the tips you use for the lathe? Thank you for sharing

  • @danielstephens840
    @danielstephens840 3 года назад +5

    the little smirk you give after explaining something is priceless, i know your thinking thank god i got it that time 🤣🤣🤣🤣🤣🤣

  • @InservioLetum
    @InservioLetum 2 года назад

    Wow once you're through the induction layer the material suddenly FLIES off by comparison! The forces on those inserts must be OBSCENE! Blows my mind we can make stuff that hard, that doesn't lose its edge and shrugs off friction heat like it's nothing. When you see how easily the careless and the untrained tear up their tools, it makes seeing this level of workmanship just that much more impessive.

  • @leebrooke1831
    @leebrooke1831 2 года назад

    My favorite? Ahhh, the confidence in explaining the process is what captured my attention. You are not an old geezer yet have an experience that shines. Your descriptions of the goal then your methodology along with details such as installing a cutting bit or mounting an oblong piece that requires welding a block that is removed post build. Your knowledge is what I crave. I’m too old to start a new career so I live it thru you and your shop. Well done!

  • @ggliff1
    @ggliff1 3 года назад +4

    Love these videos. Kurtis is an amazing machinist, and explains everything so well. But the editing is just on another level. This is pro level stuff, perfect cuts and love the restrained but perfectly times slow motion. Thanks to you both.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +2

      Hey John thanks very much for the great comment! We both really appreciate this support.

  • @bpj3600
    @bpj3600 3 года назад +6

    Fantastic work as always!! It would be amazing to see parts like this once fitted on the machine.

  • @chema4057
    @chema4057 3 года назад +6

    Been waiting all week

  • @Rightwinger1982
    @Rightwinger1982 3 года назад +1

    The best part is when you strap your finished work to a pallet all wrapped up. Shows that your a pro!

  • @dillpickle7468
    @dillpickle7468 Год назад

    This guy wills steel into position that seem impossible.
    Full respect for your skills Kurtis!
    Enjoy a frothy after this big job

  • @ottowald949
    @ottowald949 3 года назад +5

    Best video to start the day! 🤙🏼🇦🇹

  • @ogormanator
    @ogormanator 3 года назад +4

    Absolutely addicted to the channel, engineering at the top level(even though I am not an engineer). Would you believe I spent 10 weeks living in Australia in Ormeau, and would have passed your workshop almost every day to collect my sis-in law. Ate many a Yatala pie and sank many pints in The Shearers Arms.I have watched your episodes for many months and only this morning google mapped you and low and behold....................small world Eoin in Ireland

  • @jinksonyou
    @jinksonyou 3 года назад +5

    Wow, absolutely a beautiful work of art! I don't know that much about this work but, I can say without a doubt that what you do is definitely a gift mate! The skill and passion you put into what you do is (for lack of a better word) is awesome! I know I don't comment as I have been watching you for a few months now, but I just HAD to say something this time! Cheers from Canada eh! Keepm coming and be safe! Karen, your doing an excellent job filming and editing and I love the bloopers!

  • @johngillon6969
    @johngillon6969 3 года назад

    Spent my whole life working as a machinist. At 72 years old, retired since 65. I am so glad i don't have to work. It was so nerve wracking, working with such expensive pieces of metal. You know what you are doing. you make it look too easy.

  • @SvcGlobal
    @SvcGlobal 3 года назад

    Masterpiece, better that original. Outstanding workmanship.

  • @kjm1sax
    @kjm1sax 3 года назад +8

    Hi Curtis, I have been watching your vids for sometime and am really impressed with your machine work and knowledge of the large earth moving machinery that your clients operate. I just wonder where you learnt your trade and if you ever use a drawing data base as a reference when making a new or replacement part? Also, out of curiosity, we only get to see you, your woofer safety officer and hear your camera lady at the end. Do you employ any other staff? Cheers Keith

  • @maggs131
    @maggs131 3 года назад +9

    I thought my labradane loki made a lot of snorty nasal sounds until I saw your staffy safety inspector lol.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  3 года назад +3

      🤣 we think he is half pig. He is very noisy does lots of grunt talking to use when he wants something haha

    • @maggs131
      @maggs131 3 года назад +2

      @@CuttingEdgeEngineering I'd love to hear our pups playing tug of war. Neighbors would think you gave up machining and started raising piggies 😂

  • @tacmedic304
    @tacmedic304 3 года назад +27

    "Curtis doesn't wrap presents" - can make a piece of steel into anything you want, uses million dollar machinery - the roll of tape is his downfall. :) ( I was a medic for many years - saved many lives - surgical gloves and tape - my downfall)

  • @kentssl8709
    @kentssl8709 2 года назад +2

    The entire video is just fantastic. The incredible skill level and experience shown here are just unbelievable. Salute to you.