Welding Project for Beginners: Metal Shop Box
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- Опубликовано: 12 сен 2024
- In this video I came up with a simple and fun project for the beginning welder like me, to practice welding. We'll be using Mig welding to make a basic Metal Box with a locking latch.We'll be practicing tack welds , horizontal and vertical welds a long with your basic push and pull welds.
Once we cut all the parts out on the horizontal bandsaw. We'll use some 90 degree magnets to help line the parts up to tack weld the box together. After we get the Box all tacked up , we'll lay down the finish welds. Using an angle grinder to smooth out all the welds to make it look like it's one solid piece. Now that the body is finished we'll concentrate on the hinged top, We'll cut the top to fit nice and use a bolt and 4 nut to make the hinge. We'll weld the two outside nuts to the back and the two inside nuts to the top. Allowing the top to open and close on the bolt nicely. Then we'll make a locking latch with a bolt and two nuts and make a slotted piece of metal with a bent nail.
Remember I'm a beginner at welding too, so this not a how to weld video but more a fun project to help you practice welding while building something fun. Because the more you weld the better you'll get.So my box is roughly 4” deep x 8” wide x 4” tall. The bolt I used was 3/8 x 4” for the hinge . But get creative and make whatever you want or work with the material you may have on hand. Someone gave a good suggestion and said to cut a chain link in half for the lock hook instead of a bent nail. It's made with just mild steel.
Tools used in this video:
Welder - amzn.to/2QFjg6g
Horizontal Bandsaw -amzn.to/37B1Y1c
Bandsaw Blades - amzn.to/2MUjgON
Welding Magnets - amzn.to/2QlrotW
More Magnets - amzn.to/39BiUpV
Hinged Magnets - amzn.to/2QGdfGp
Magswitch - mag-tools.com/... 10% off discount code- Muzshop
Angle grinder - amzn.to/2MSuRhk
Any questions please email me at:
Themuzshop@gmail.com
And for more content, follow me on:
Instagram: / t. .
Twitter: / themuzshop
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Very neat project and great for a beginner. My recommendations for improving the box as it is right now would be to add a loop handle on top or angle iron handles on the sides. As it is right now, its probably fairly slippery due to the weight and smoothness of the steel surface. A handle on top would also allow you to pick it up with one hand rather than two. Also, putting on some paint to protect the box from rust is advisable.
For slightly more advanced welding and prepping work.. While your's is definitely adequate, having welds on the outside to hold the lock loop in place serves no real practical purpose and might appear as aesthetically displeasing. Its better to drill two holes, countersink the hole and weld them on the inside to get the welds deeper into the plate and more weld contact with the loop itself. Then you can you grind the surface flat without having to worry about grinding away the welds since a lot of the weld is below the surface level. Preferably this should be done before the rest of the box is assembled.
The latch can then be measured to fit the loop rather than the loop measured to fit the latch.
For a pointlessly advanced box, grind 45 degree bevels for one side of the welding joints to make a half-V groove that you can then fill up. Because the penetration of GMAW/MAG is not that spectacular, especially on plates that are above 1/4 inch, having a groove to fill up allows you to put down more weld below the surface level and a proficient welder can even make a root pass that removes all the gaps on the inside that will undoubtedly be filled with up grime and dust over time which might not make the box the best place to store anything you want to keep clean. Of course even a bevel just 1/16 to 1/8 inch deep allows you grind away the crowning without having to worry about compromising the integrity of the weld since you'll always know that there's at least that much weld below the surface.
Thank you for all the good info. I hope this helps a few welders out there that are just beginning . I really appreciate you taking the time to comment . 👍👍
Yes a handle will make the box easy to carry
Absolutely fantastic advice thanks
Also welding up the corners I found it best to not have everything flush right of the beginning. It’s kinda hard to explain but you want your weld to fill in the corner. You only want a small amount of the metal to overlap when doing corners and you will fill in the rest. This way you get maximum coverage and good penetration on both pieces of metal. Hope this helps somebody out.
I agree on most of it as well as making a deeper welding to make it stronger. Still i wonder what could be use for it.... Its too small and too heavy do be practical. I think that more of a skill can be developed using a tinner sheets up to 3mm. Since there is often mistake of burning trough material.
Other thing hinges are too complicated you can buy them cheap or even produce them with pipes and some round iron bar.
Now i got KZUBR inverter/co2 welder that i brought for 250€ and invested same amount for a co2 gas container witch is a fire extinguisher basicly. Have no special tools to work with but grinder welder and my hands and yes one big ass hand held grinder ( witch i use when i beed to cut something deeper than the small one can reach) xD
Man great video, can’t tell you how much I enjoyed this. I’m a software engineer but have always also made stuff. Just now really taking the plunge to convert the garage to more of a metal shop and am getting in to small projects. This is a perfect project to dip my feet in to welding and get a cool box out of it. Great tips for beginners too, thank you!
That’s awesome thank. I love the idea of the metal shop. Check out this other video of mine to get more practice welding.....Beginner Welder Practice Block ruclips.net/video/ZerKARNuEqs/видео.html
That's a good little project for anyone new to welding to start with, and little boxes are always handy to have. So, make your first one, put the date on the bottom, then some time later, when you need another, make it and put the date on it, and so on. That way you'll be able to see as time goes on how you improve.
Great idea 👍🏻👍🏻. Thanks for watching!!
Awesome video.... In my early 50's..and decided I want to learn to weld... I'm retired and just want to make cool stuff with my free time. Thanks
Thanks and Thats what I do in retirement.....
I’m 16 and really want to start welding, my dad and I are new to it. Great video 👍
Thats awesome !!! Checkout my video on making a practice block ( ruclips.net/video/ZerKARNuEqs/видео.html ) It's what we used in welding school. It will help out a lot. Have fun and be safe .....
The Muz Shop thanks 👍
A tip to improving your grinding also; try to keep the disc as flat/parallel to the surface as possible. It will help reduce "dig ins" to the surface of the material, and give a level finish.
Flap discs for polishing, hard stone for material removal, and cut off wheels for cutting. Don't mix up their uses, and you won't break any discs. 👍
Merry Christmas
Stay safe
Thanks so much for the great info 👍🏻👍🏻
This will be a great project to get my grandson off the game station and learn how to do something.thanks.
Ok boomer
But yeah it is
I've had my mig for 11 years and you weld better than me!
It looks like the box will come in very handy for storing stuff if not it would make a good money box for the kids!👍
Thanks 👍👍
I'm new to welding too and this was a great video to watch and learn. I think you did great man! Well done and keep making stuff!
Thanks man. Just keep practicing.
@@TheMuzShop I will my friend, thanks for giving me courage!
For all of those welds, since they are non structural welds. Run them all downhill and it will save some time grinding. Also for thicker material like you used here if the tacks are good and strong you can run a grinder down the seam and create a nice “v” groove for the weld to sit in as your welding. This will help with penetration and keep the overall profile shorter...which in turn will result in less grinding. Good work
Thank you for the feed back and tips ....👍👍
My dad is a welder 👨🏭 and he has those magnets there the best not even just for those welds I am a biginer too and I need that box for my ride on lawn more u got a new sub love the vid bye
So awesome!! Thanks for the sub and if you feel like it email me a pic of your finished box , would love to see it …. Themuzshop@gmail.com
Thank You for this video helped me To get new ideas 😊
Awesome !! Thanks for watching. Glad it helped you. 👍👍
Awesome job absolutely love the ingenuity and useful ways to use scrap metal great job mike
Thanks !! I really appreciate that 👍🏻👍🏻👍🏻
Nice project, Mike! Turned out great
Thanks Drew
Great little welding project Muz! I think you really nailed the locking latch!
Thanks Chad and I went Nuts with the hinge😂😂
@@TheMuzShop Not like me to miss an easy pun like that. lol
great idea. gonna incorporate this into my high school welding class. i prefer to line up metal not flush, or at least bevel the edge.i like to split the thickness of the metal, so after you weld/grind, theres still some strength after you grind. hope that makes sense. again, great job.
Very cool!!! Another teacher did the same with his class. I think that’s awesome!!
I would love to see some pictures of the students finished project. Themuzshop@gmail.com.
Thanks for watching.
you can tell you made a good video when there r no dislikes, great video mate imma go make the box now.
Thank you for the support and have fun with the box👍🏻👍🏻
Woa, Hollywood special FX. Very nice job!
Thanks👍👍
Great project. I just got a welder and am looking for small simple projects to practice on. This looks ideal for my situation.
Thats great about the welder... Make yourself one of these to practice .....ruclips.net/video/ZerKARNuEqs/видео.html
Nice job, i am 11 and i have just started mig welding, your welding is better than mine!
Keep it up and soon you will be better than me I’m sure. 👍👍👍
Nice job! I’m learning too and having a blast! God Bless!
That’s awesome!! Keep up the good practice!!👍👍
hey this turned out great i think you've gotta natural talent here if you're just a beginner
Thanks you I'm trying. I really appreciate the comment👍👍
The perfect project for my kids to practice using my everlast welder.
Thats Awesome !! Have fun....
@Dominique Hardie perfect comment to go with my everlast welder
*beep boop beep*
You are soo friendly :) Thank you for this Video and Work ❤ grettings from Germany ^^
Hi Germany 🇩🇪. Thank you
Great idea for the hinges.
Glad you like them! Thanks
I always love these "For beginners" videos. Beginners do not have high end tools and cutting machinery with a giant well spaced workshop. These beginner videos should be filmed using standard affordable tools in a typical environment that your average person can use and afford. That would be a true test of skill not just on crafting the item but also for making instructional beginner videos. Not saying your not skilled, just that half of the battle would be lost when you start flashing all of these specialised pieces of equipment in your videos to your average person starting out.
You are so wrong… I have a shop that if it was empty you could barely fit one car. I have zero high end tools. My middle of the road welder I bought used, the horizontal bandsaw is one of the cheapest out there, my welding table has no legs and everything else I have collected over 30 yrs. So stop making excuses and start making.
@@TheMuzShop hahaha I already am making. But I think your perception of high end is somewhat different to mine.
Good job man
Thanks man!!!👍👍
Nice job....! I’ve got a wire welder and am a total hack with it. Something like this like this would be great to try. Thanks for the share !
Thank Jimmie, and thanks for all the support Bro.
Very cool MUZ Box. Nice mix of some new tools and the old anvil.
Thanks my Friend... I miss my Ghilli
Great project. Thanks for the idea.
Welcome, have fun.
For something like this, I'd recommend a downhill weld, it's purely cosmetic, but looks nice on outside corner joints.
Nice video though.
Thanks 👍🏻👍🏻
Great little job , well done.
Thanks 👍👍
I think it looks good. I would use a link of chain instead of a nail if you want a stronger loop
Good idea with the chain link.....
neat project, thanks for sharing
Thank you for watching 👍🏻👍🏻
Great looking box Muz.
Glad you like my Box😉
Very good job! Thank`s to show!
Thanks👍👍
Excellent little project! I like it. Did you paint or powder coat this box? You could cut away the center of the hinge rod, and move the inner nuts closer to the outer ones, weld the ends of the hinge screws and grind flat. I'd probably use a couple of door hinges. Also, maybe some tapped holes in the bottom for rubber feet, and drawer handles on the sides. Also, your nail is the weak link. :)
I like your improvements .....
Remember, ugly welds are the first step in making beautiful welds
let's hope so...
And making you a better grinder!
May I suggest tacking on your ends so u can tie in perfect 👍🏾
Thank you , I’ll remember that next time 👍
Awesome job! 😃👍🏻👊🏻
Thanks Fred.
Beautiful
Bob Lil thank you!! 👍👍
Wow! Way to go! 💚💛💚💛👍👊
Thanks 🥸😁
Slow down a little bit but still a nice little metal box
Mike, this my first video ive seen from your channel and I love it. Great camera work with some awesome scenes of sparks from welds and grinds. My only question is, have you ever been told you look like the Prison Mike, Michael Scott tried to be in The Office?
Thanks so much and never been told I look like Prison Mike😂😂
I think it was a great tutorial and the finish was the bees. It most beginners don’t have a shop like that. Do you have anything for the TRUE beginner?
Thanks and yes make yourself one of these and practice practice, practice ......ruclips.net/video/ZerKARNuEqs/видео.html
Hope this helps. Also tell me what you are looking for and maybe I can put it together in a video.
Thx
Good stuff
Thanks 👍🏻👍🏻
With green camo paint and the hinge the other way it could be a cool looking mock ammo box
FJFabrications I like it!!👍👍
Nice. Box
Thanks 👍👍
Excellent
Very Cool!
Thanks
haha your "ugly welds" would have me taking pictures and sending them to everyone I've ever known even the ones who hate me hahah beginner my bum! Great job!!
🤣🤣. Thanks , that’s some funny stuff. 👍👍
this was great thank you!
You're so welcome!
Good project, when your welding downhill point the gun upwards (you’re holding about a 90 try and shoot for a 45 unless you change settings. definitely not the worst welding. Watch the puddle, to make that slot on the latch you could also drill several holes and either file it out use a smaller die grinder or dermal tool. That will eliminate welding the slit closed. welder +5 years
Thank you so much for the info, I'll keep it in mind....
I've been welding for arpind 2 years im not a professional or anything but even though I've been welding for 2 years I still think this is great advice you learn something new every day I guess lmao 🤣 im gona try it tho
I try to always pass along information, knowledge is useless; if you’re not teaching someone else.
Nice simple project I just got a welder for my birthday and I need a box so everything come together!
Honestly it look pretty good, you could've polished it to make it cleaner but it's already nice enough.
Thanks and Happy Birthday. Fun little project go for it, there is another video on my channel to make a practice welding block which comes in handy for warming up before the real welding. check it out....👍👍
@@TheMuzShop Thanks man I will check it out too, great video. ;)
you are the best thanks
WOW! thanks
It's cool the only thing I would do different is drill both holes for the nail and weld it from the inside
Thanks and I like the idea of welding on the inside....Thanks👍👍
I'm doing like you and I just happened to have 2 4 in pieces ar 90 welded. But I'm trying ny hardest to tig. I do it until the wife or neighbor start bothering me lol
Jodaddy !!!! Very cool!!! Tig is real fun. 👍👍
Man I’m so sorry I just realized I took your idea. I made a lock box a couple weeks ago and before I did I thought I had checked to make sure it wasn’t already done but I missed this vid. We ballin?
It's all good. Don't worry about if you're copying or repeating an idea that's been done before, it happens all the time and this community doesn't really care. Beside you may have the same idea but your video and editing is totally different. Keep up the good work.... I gave you a Sub.👍👍
nice work man! i love it! why not go bigger!
i have some old angle irons kicking around from bedframes, you should do some vids on builds, what to make with them, i think, metal shelving, a welding table, a welding cart, some contraption or other, like a cutting rig for concrete. something on casters, something on wheels. a clamper for lifting pavers, small material thrower with hopper...
anyways right on! going to hit that sub button for ya!
Thanks for the Sub. Those are some good ideas 💡. I’ll keep them in mind.
BTW: Old bed frames are tempered and much harder than you might think. You might need a plasma cutter for that.
Great job, don't forget to tell us your welder settings!
Wire 335 in/min , voltage 20.5 , gas 18-20. Remember your machine will vary. Thanks for watching. Be safe...👍🏻👍🏻👍🏻
Wire .025😉
gonna try this out for my girlfriend! thank you so much!
You are welcome have fun....
You can’t put your girlfriend in a box!!! Hahahahah
@@bigmacsnoobselectronicsrep8032 😂😂👍
Hello! I would like to ask what cutoff machine did you used in this video? And where did you bought it? Thank you for the informative video!~
Thank you! There is a list of links to things i used in the video , below the video in the description . Click on show more.....
I'm not necessarily new to welding ive been doing it for about 2 years and I'm not a professional or anything I was just wondering/ thinking it seems like your burning the material im not trying to be rude or anything because I know I still make big mistakes also but I just wanted to point it out if there is a different reason please tell me. Anyway I love the project tho im going to make on to store some cash in because im 15 and just barely starting to make money and im saving up for a truck lmao still got a long way to go 🤣
The material will burn no matter what.. that's part of the process! Keep getting after it man, good luck to you!!
@@JonJon501 what i mean is its turning black is it just because of the material he is using
@@bradleypumba ya, mild steel will do that when stick or mig welding it... no big deal
@@JonJon501 ohhhh ok thanks for clarifying that to me
Very cool, can I ask what make/model is your bandsaw. Cheers.
Thanks! It's a Wen Horizontal Bandsaw here's a link.....amzn.to/3bm1mnG. That bandsaw is a work horse....
I would build this but I cannot buy steel at a reasonable price anywhere so I mostly build with salvaged materials as well as new rebar, pipe and concrete stakes (flat ones). When I need plate I weld together 2" x 36" flat concrete stakes ($5 each).
RiceFlavoredGum way to be creative.
@@TheMuzShop no steel supplies in town as the main industry is tourism means you need to improvise!
Slow down a tiny bit and go back and forth. Will make the welds look better and stronger
Thanks for the tip. I’ll try it next time. 👍🏻👍🏻
I am a begginner welder and wull make a box like that. Maybe i will change dimensions to make it bigger to use as a toolbox
Awesome have fun....
Try making a anvil. That will be cool!
where can find more these metal shop projects?
its amazing too a blade cuts through metal
If your getting in to welding I have a practice welding block video you should watch ruclips.net/video/ZerKARNuEqs/видео.html.
Thank for watching.
Looks great and solid. Could you please share the dimensions for material you used, I would like to put that on a blueprint.
Thanks !!! The Box is made with 1/8" thick metal, it's 8"Lx 4"W x 4 1/4" high. The hinge in the back is 5/16 bolt 4' long and the front is 1/4" bolt 1 3/4"long with w latch 2 1/4"x 1".
I would love to see the print. Email me if you have anymore questions themuzshop@gmail.com thanks again.
I know you did this a while back but what materials did you use. Width and thickness? I’m fixin to mak a box for my father in laws ashes. He was a metal shop teacher and I’m just starting in on welding. Thanks!
First off thanks for watching. Here are the dimensions of the box I made and of course you can make it any size you would like…. I just so happen to have 1/8” x 4” stock on hand. So my box is roughly 4” deep x 8” wide x 4” tall. The bolt I used was 3/8 x 4” for the hinge . But get creative and make whatever you want or work with the material you may have on hand. Someone gave a good suggestion and said to cut a chain link in half for the lock hook instead of a nail. Have Fun!
A little tip only tac on the corners
Thank for the tip. Can you tell us why? Thanks 👍👍
Nice box man, but put a guard on that grinder!.. that's some scary stuff. I used a grinder without a guard one time and never again. I had a flap disk on and it touched my knuckle for a fraction of a second and it sailed right through my glove and down to the bone, and that's just a flap disk... Be careful bud
You are totally right especially for a beginners video....my bad. Thanks
Once you get bit by a grinding wheel, you never again forget to wear your heavy leather gloves when grinding.
Nice project man! Do you have a recommendation for a decent band saw blade? I’ve gone thru a few and they all suck!
Thanks and I have used these blades and they have worked pretty good for me.... amzn.to/2MUjgON
i’m curious if how one could go about strengthening the locking loop. seems like it could be easily bent and forced off
You could use a link of chain to strengthen the loop lock. Thanks for watching 👍👍
@@TheMuzShop ah yes! i will try this project this weekend.
@@nothuntersmith email me a pic of the finished box I would love to see it. Thanks
This was a while ago but if you’re a righty you should always weld left to right
Thanks👍🏻👍🏻
Great project. Just curious, where do you buy your steel? My biggest problem is sourcing steel to practice on.
Wayne K thanks!! Where I live there is a few steel yard to chose from but check out my video on making a practice block ruclips.net/video/ZerKARNuEqs/видео.html. Have fun!
Wow looks so easy but when I welding my stuffs looks like little popcorns everywhere....!
Play with the gas and the feed and voltage and keep trying
Thanks bro.....!!!
Measuring and cutting were hard for me to figure out. Still are.
Cheers Bloke :-)
Very nice, I have enjoyed watching that. But please, your fingers were very very close to that guardless grinder. Angle grinders are very dangerous and need to be respected. Put that guard back on
Thanks and yes the guard is back on 👍🏻👍🏻
👌
🙏👍👍
Hello im a mechanical engineering student. If you allow, can I use this project for my case study? May I know what method you use in the welding process And I would be grateful if you would be willing to list the manufacturing steps of this project 😁
Sure you can. The method of welding is mig and the manufacturing steps are in the video. Thx 👍🏻👍🏻
He should have made a beveled edge for better penetration
Do u have measurements for each side? I built a few things and would love to try this out too (I’m only 16😂)
Thanks !!! The Box is made with 1/8" thick metal, it's 8"Lx 4"W x 4 1/4" high. The hinge in the back is 5/16 bolt 4' long and the front is 1/4" bolt 1 3/4"long with w latch 2 1/4"x 1".
Email me if you have anymore questions themuzshop@gmail.com
Have fun and be safe...
Thats awesome that you share your info! I was just about to ask how thick it was too lol
Question! I use cutting fluid when drilling and taping holes, seeing you use it with a band saw I have to ask what are the drive wheels made of on your saw? on Porta band saws that use a rubber or synthetic compound to drive the blade it is not recommended to use a cutting fluid as this may attack and degrade the drive wheels. just asking! one of my projects is to make horizontal band saw out of a cheap portable saw. and this maybe something other may want to do.
I’m not sure.... I better check the manual. 😳. Thanks for watching
@@TheMuzShop Thank you for taking the time to reply.
@@TheFalconJetDriver I read some articles about the Wen metal bandsaw and there are several people using wd 40 or oil. Didn’t come across any one saying dry. But now you got me curious 🧐. I have used both , prefer oil. But good point about the wheels 🤔.
Great video, what strength magnets are those?
I’m not sure the actual strength on the magnets. There is an Amazon link to them in the description below he video so you can look them up …. Thanks
@@TheMuzShop the mag switch magnet link sends me to the general website not the magnets you are using for your fixture.
@@kwkstar Sorry i thought you were talking about the red 90 degree magnets. the magswitch are the 150 , dont forget to use the discount code at checkout" Muzshop ". thanks
@@TheMuzShop great thanks
What type of welder did you use?
Lincoln 210 mp amzn.to/3InN3dM and I really like it.
Are there measurements anywhere?
The finished dimensions of the box are 8"Lx 4"w x 4 1/2 h with 1/8" thick. The front clasp plate is 1 1/8" x2" x 3/32 thick with a 1/4" bolt and nuts about 1 7/8" long. Back hinge is 3/8" bolt with nuts and 4"long. But you can do whatever you want with the dimensions. This is just what I came up with...have fun!!
If the welds stick out so much on top of the metal it’s not hot enough for penetration
Ty Pafford thanks, should I turn up the voltage ?
what mm u used it ??
What are the measurements?
Where did you get the saw
The horizontal bandsaw I got on amazon here is a link...amzn.to/3dxbGHP. There is a list and links of things I used in the video in the description below the video. That bandsaw has worked great and I have cut a lot of metal with it.... no problems. Thanks for watching. 👍🏻👍🏻👍🏻
What gauge steel is that and which welder do you use?
7 gauge or 3/16 and the welder is a Lincoln 210mp. Thanks for watching.
😀
👍
What are the measurements of each wall?
4”H x 4”T x 8”L and I used 3/16 thick. Happy welding 👍👍
@@TheMuzShop Thanks!
Are you in Colorado, I need a welding guy to work with me to build some boxes and cages for my cannabis delivery company that’s launching soon
Sorry I live on the west coast. Thanks for watching though 👍🏻👍🏻👍🏻
which joinery did you use to weld ?
What are the dimensions of the box?
First off thanks for watching. Here are the dimensions of the box I made and of course you can make it any size you would like…. I just so happen to have 1/8” x 4” stock on hand. So my box is roughly 4” deep x 8” wide x 4” tall. The bolt I used was 3/8 x 4” for the hinge . But get creative and make whatever you want or work with the material you may have on hand. Someone gave a good suggestion and said to cut a chain link in half for the lock hook instead of a nail. Have Fun!
Is that flux core
No it's 0.30 Mig Solid Welding Wire. Thanks for Watching
@@TheMuzShop i thought I heard gas and it sounded like mig