How to change clucth of your van

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  • Опубликовано: 12 сен 2024
  • Firstly I am not mechanic, also I am not youtuber, so sorry for the quality of the video.
    If you do this tutorial is on your own risk.
    I went to a workshop to repair the clutch of my 1997 transporter T4 with ACV engine (102hp) and AFK gearbox and the workshop ask for 1700€ VAT included.
    Valeo clutch:1200€
    Hours (8H): 464€
    Gearbox oil: 46€
    Sorry but I feel scammed since a Valeo clutch cost 355€ online VAT included. Also I take advantaje to replace more pieces.
    -Water hoses.
    -gearbox mount
    -gearbox oil
    -engine oil and filters
    -main seal and gearbox seal.
    -Brake hoses
    -A lot of screws
    The total amount of the pieces I replace were 754€, plus some tools.
    ADVICE
    When the gearbox is out, I recommended to take the plastic of the linkage (ref 171711181) from his tube (ref 701711185) and put on where on gearbox goes (701711223B). Much easier to put on this way than when gearbox is in his place. To take off you can do with a screwdriver and lever.
    Sections
    0:00 Intro
    03:09 Battery
    03:16 wheels and driveshaft
    03:44 Intercooler 701145805A
    04:08 jack van
    05:15 starter 02B911023L
    06:10 Ground gearbox
    06:16 Clip hydraulic cylinder 02F301363A and reverse plug (020945415A)
    07:20 starter 02B911023L
    09:02 Linkage
    09:24 Suspensions
    10:33 Gearbox linkage
    14:29 Pipe mount gearbox 701399355
    15:02 Gearbox back mount 701399207B
    15:21 Driveshaft JZW407449FX
    18:12 Reverse block 701711877A
    18:30 Axle 02G409356C and speed and KM sensor
    19:26 engine bridge and belt cover
    20:46 Gearbox mount 701399207B
    22:03 Gearbox oil G060726a2
    23:01 Gearbox screws
    24:22 Gearbox out
    24:55 Explications
    28:25 Cleaning gearbox
    29:50 Clutch off
    31:48 Main seal 068103171F
    32:53 Water hose 074121065AE
    34:59 Axle gearbox 02G409345 02G409355
    36:02 Hydraulic cylinder 02F141671B
    36:18 Gearbox seal 02F311113A 02F301189A
    36:59 Old pieces
    37:41 New pieces
    39:14 Axle clip 012409413
    40:01 New seals 02F311113A 02F301189A
    41:43 Axle on 02G409345 02G409355
    42:22 Hydraulic cylinder on 02F141671B
    42:32 Cleaning crankshaft
    42:51 Main seal on 068103171F
    44:30 Clutch on
    47:39 Gearbox on
    50:34 Speed and KM sensor
    50:40 Axle on 02G409356C
    51:34 Linkage
    51:49 Reverse sensor 020945415A
    52:01 Gearbox clip 02F301363A
    52:08 reverse block 701711877A
    52:18 pipe mount on 701399355
    52:19 starter on 02B911023L
    53:29 GEarbox ground
    53:53 Timing belt cover on
    51:14 intercooler on 701145805A
    54:57 Driveshaft and suspensions
    58:52 Brake hose 7D0611701E
    59:51 copper washer N90226701
    01:00:08 Battery
    01:00:28 Cleaning crankcase
    01:01:20 Gearbox oil G060726a2 and driveshaft exterior screw N91040601
    01:02:36 Bleeding brakes DOT4
    01:04:37 Wheels
    01:04:47 Cooler G12+
    01:05:58 Engine oil 50500
    01:11:09 Testing
    01:12:00 Bye bye

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