Ribbon mixer blender | Autodesk Inventor | Spiral Mixer Pharmaceutical.

A ribbon mixer blender is an industrial mixing equipment to blend dry or wet ingredients. It consists of a horizontal cylinder with counter-rotating ribbons or helical screws inside. The ribbons are typically made of metal or other durable material and mounted on a central shaft. As the ribbons rotate, they move the materials through the cylinder, mixing them in a process known as "tumbling."
Ribbon mixers are highly efficient and blend various materials, including powders, granules, flakes, and pastes. They are often used in food, chemical, pharmaceutical, and other industries to produce a homogenous blend of ingredients. Ribbon mixers are known for their gentle mixing action, which helps to prevent damage to fragile materials, and are also capable of handling large volumes of materials. They are available in a range of sizes and configurations and can be customized to meet the specific needs of a given application.
A ribbon mixer blender is a light-duty blender mainly used for easy-to-mix powder components that are pre-processed, like dried granules and pre-sieved powders. It is a low-shear mixer and is mostly used for solid-solid mixing. Solid-liquid mixing can also be achieved when a high shearing force is not desired. It occupies less headroom space than large volume mixing.
Principle of Ribbon Mixer Blender
Ribbon blenders operate on combined convection and diffusion mechanisms. Convective mixing is the macro movement of large portions of the solids. Convection mixing occurs when the solids are turned over along the horizontal axis of the agitator assembly. Diffusion mixing involves macromixing which occurs when individual particles are moved relative to the surrounding particles. In the ribbon, blender diffusion occurs when the particles in front of the ribbon are moved in one direction while nearby particles are not moved or lag behind. Together, these two types of action result in the mixing and blending of solids.
Advantages
A ribbon blender is used for solid-solid mixing with relatively fast blending cycles with reproducible product quality.
It requires very little maintenance even when subjected to frequent product changeovers.
It is a cost-saving blender and is versatile in application to blend solids in combination with its ability to perform heating, cooling, coating, and other processes that make it a very popular blender.
Ribbon blenders can be designed to operate in both batch and continuous modes and can have huge built-up capacities of 50 M3
It protects the motor and ribbon blender from overload. When the load is too large to block and rotate, the working liquid is ejected from the fusible plug to separate the working machine and the load, so that the motor and equipment will not be damaged when starting and overloading.
This blender has stable start load features for the operation and for effective isolation of the impact and torsional vibration of the equipment.
When overloaded, the working liquid does not spatter.
Hydraulic lift is stable, flexible and easy to operate and maintain, guide, safe and reliable.
It is a small vibration mixing system with low noise.
Disadvantages
(i) In this mixing equipment the power consumption and mixing time is very high.
(ii) The efficiency or effectiveness of mixing is lower than other types of mixers.
(iii) The hydraulic coupler is not loaded with the inverter in general, and cannot adjust the rotating speed of the ribbon blender effectively.
(iv) Although the loading of hydraulic couplings is easy, it can not improve the start-up performance of the ribbon blender.
(v) The ribbon blender cannot be cleaned during use.
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