Making Heavy Metal Cones
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- Опубликовано: 18 май 2024
- This video shows how to make cones from 1/8-inch (3.2mm) steel, using simple shop-made equipment.
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I am a machinist at the Green Bank Observatory and we make parts for radio telescopes. We have to make MASSIVE cones that end up connecting together to be often 6ft tall that starts at 4-5 ft diameter and ends at 5 inches or so!! We do it COMPLETELY out of either billet stainless steel or aluminum. It would be amazing to be able to save so much material by doing it this way!
My hat is off to you for making such large and precise parts. You must fill up multiple dumpsters with chips!
@Nathaniel Langston - I just met someone randomly yesterday while doing some volunteer work and we got to talking about all kinds of things and he mentioned visiting the observatory and how close it is to us in Ohio. I had never heard of it before and here you are. Pretty wild the small world experiences sometimes. Are these components structural or for wave guide?
Rich - I hope Nathaniel Langston sees your comment, and replies. I don't know how this works - I can certainly see all comments on my videos, and the comments on the comments, but I don't know what the commenters see when someone comments on their comment. If YOU know - let ME know.
@@RonCovell I added the @Nathaniel Langston just in case, but he still should have gotten a notification. Sometimes it is added automatically but other times not. I stopped getting new video reminders from all of the channels I'm subscribed to years ago and have never figured out why. Some things just remain a mystery.
Yes, Google and RUclips work in mysterious ways!
You are the Bob Ross of metal forming, so relaxing and enjoyable to watch!
As a CAD guy that took some manual drafting classes, the contructions and template making are so interesting. Thanks for sharing Ron!
I'm so glad you enjoy my videos!
In the 60s Jr high schools had a thing called metal shop classes. Kids would layout and make this wonderful thing called a funnel.
I guess nowadays well paid youtube geniuses like this guy have to reinvent the basics that are now long gone.
Gonna put some happy little cones right over here...
this is brilliant.
Thanks!
I will never grow tired of your minimalist approach to no need of fancy expensive tools videos :D
Thanks. I learned a couple of years ago that people enjoy seeing how to do work with the simplest of tools.
I roll cones all the time up to 1/2" for mines and industrial applications. This is absolutely awesome, especially for branch and takeoffs in the field. Thank Ron!
As always. Amazing series. Thanks for being around and sharing your knowledge.
I appreciate that!
I so appreciate your videos, Ron. The quality of your work is amazing. And your demeanor is a joy to experience. I absolutely love learning the processes you demonstrate for us. Thank you for passing on your vast knowledge of fabrication!
Wow, thank you!
Another beautiful job Ron. It’s amazing what a little flat plate in threaded rod will help us with. I can’t express the amount of knowledge I learned from this video as always. Make On man.
Wow, thank you!
I am a retired Sheet Metal Worker,I still get a buzz watching a craftsman at work.
Ron, you are a true Master. Your work has amazed me for years. Thank You!
Wow, thank you!
Ron you have done it again, you have blown my mind. Making seemingly impossible shapes by using simple but ingenious tools and techniques. Amazing! Thank you so much for sharing this with all of us. It is truly a pleasure to watch a master at work.
Greetings from the Netherlands, Mark
Wow, thanks, Mark. I do appreciate your continued interest in my videos.
That is an absolutely beautiful finished product!! Fantastic explanation as always!!!
Thank you so much 😊
Calmly creating fixtures and anything is possible. 👍👍😎👍👍. Thank you Ron for another tutorial on how to form metal. The art pieces were really cool.
Glad you liked the furniture pieces, as well as the car parts.
You have such talent and wisdom. I greatly appreciate you sharing all that you have. I also use your videos to prove to my friend that fit up and layout are as important as the finished part!
Whoo, boy are fit up and layout important!
Ron, I get so excited whenever I see you have posted a new video! I always learn from you! Thank you for sharing your knowledge!
So nice of you!
Ron, your instruction is incredible. Thank you and cheers from New Zealand!
You are very welcome! I hope to return to New Zealand - I've taught many workshops there, and toured quite a bit on both islands. It's a wonderful place!
I love watching these videos. Consistently, I realize a huge part of your success with these builds is the easily overlooked preparation and tool building aspect of a project.
Yeah, carefully thinking through a project and doing adequate preparation pay huge dividends!
So many RUclips channels claim to be "Experts" yet the average people can see their flaws. This channel is THE metal forming expert.
Thanks for the kind words!
yesterday i used your rolation technique for the first time. Worked great. Thanks a lot for sharing your knowledge
Hey, I'm delighted that it worked well for you!
Ron, As always, you do nothing but impress! I have a project coming up that I was bouncing around in my head as to the best way to get a good form on 1/8" material. Needless to say I now have a very simple and elegant answer.
Keep up the videos if you can they are always very interesting and useful to the less experienced and not so widely exposed of us.
Thanks again for this.
Mark.
Hey, I'm very glad you found this video interesting, and that it might actually help on a future project. I've been consistently uploading new videos every two weeks, and I'm trying hard to keep on that schedule.
Always a pleasure watching you work.
Thank you, sir!
Ron, if you explain an do it, it seems and looks so easy!
Every time when I am watching your videos, I am also impressed what you are able to realize with such easy tools!
Glad you are enjoying my videos!
What a great explanation and fantastic results. Thank you for your videos Ron!
Thanks for watching!
Thank you, Ron, for sharing your technique! That will undoubtedly come in handy someday.
I hope so!
Your a badd ass I've looked to your work for many years especially when I was starting to shape metal. It's been about 20years now &hundred or so cars and motorcycle competed. I love that your still teaching me new things. Thank you for your commitment and love for this industry. It wouldn't be where it is today without you an your great teachings and knowledge nor would I... thanks Ron!!!!!
Wow - it takes a lot of doing to complete 100 cars and motorcycles. My hat is off to you for becoming a lifetime professional, and I'm glad I could teach you a few tricks along the way!
Great stuff. As a blacksmith, I've had to forge a lot of cones over the years for various projects, and it's always a bugger. I'm starting to learn a lot about sheet metal thanks to this channel and can see me doing more with it. Anything that doesn't involve tons of heat scorching me is a good thing in my book!
Well, certainly sometimes you need heat to make metal do what it doesn't 'want' to do - but with the right tools and techniques you can do a lot at room temperature.
Calm, confident and very clear voiced instruction. You are surely a master teacher! Bending my ear and making me cone-sistant will make me a better teacher!
Wow, thank you!
Once again, I am reminded that preparation and being patient enough to build the tool or jig rather than trying to take shortcuts are key.
You got it!
@@RonCovell and to always use the KISS principle (keep it simple S) many over complicate things. Regards Dennis
Another truly inspiring demonstration.
Thank you! Cheers!
Wow Ron! You make these cones look so easy to make! Brilliant, as an earlier comment stated! Thanks for all your time and sharing all of your great technics! 👍😎
I'm so glad you liked this video!
I always fund myself fascinated by your level of skill, Ron 😊. Well done!
Cheers!
The Covell standard…excellent video production/discussion/demonstration/build….thank you for sharing/mentoring
Thank you kindly!
Tremendous work as always. Thanks for making this video!
I'm very glad you enjoyed the video.
Fantastic presentation and clearly the author has a lot of knowledge and experience.
Holy smokes, Ron. This is super cool. Thanks for sharing your extensive knowledge - it's really enjoyable watching your videos.
My pleasure!
Amazing ingenuity. Thanks Ron!
Thanks for watching!
What a master! Innovative, imaginative and practical.
Wow - thanks for the high praise!
Thank you for approach!
Glad it was helpful!
I love all the approaches you have to various problems, gives me so many ideas
Great - I hope they will be useful someday soon!
Great work Ron, very informative.
Glad you enjoyed it!
This is absolute top notch how to! Thank you, Sir
This Old Tony brought me here.
Awesome, thank you!
Stunning craftmanship.
Thank you!
Pure magic. Amazing handywork!
We aim to please!
Well done again ,I love projects like this, watched this video already three times , I am truly amazed at how your mind works in finding simple/practical solution to different problems.
Thank you very much!
Another excellent tutorial! Thank you!
You are so welcome!
Great job Ron!
Thanks!
These builds are great to watch so much to learn from these videos
Glad you like them! More on the way.
Thank you for keeping on going.
Lots more videos on the way, including one on making a LOOOONG cone!
your works are always great!!
Glad you like 'em!
Wonderful work Ron. You make it a pleasure to watch & learn with clear video work without loud music. 5 star. Machinist.
Thank you so much for the kind words!
excellent tutorial - keep on keepin on Ron
More to come!
clever stuff Ron
Thanks - glad you liked it!
Thank you for sharing this beautiful technique for making such beautiful cones. The video was a great delight and joy for me to watch, such mastery over such a complicated and beautifully symmetric shape.
You are so welcome!
You have done it quite nicely and made it look like very simple and easy too. Great Brain
Thanks a lot 😊
Awesome job, thanks for sharing your knowledge with us.
My pleasure!
Hell yeah heavy metal 🤘
Lmao
Oh yeah ImI
Wow! This is genius, truly it is Ron! Thank you
Glad you like it!
GREAT VIDEO RON, WOULD LOVE TO SEE MORE OF THIS HEAVY GAUGE METAL SHAPPING
You might enjoy this article I wrote:
www.motortrend.com/how-to/making-stainless-windshield-posts/
@@RonCovell THANKS RON
What a great video Ron, I'm going to use this method to make some cones for my smithing.
Go for it!
As usual, thank you very much Mr. Covell!
You're very welcome!
You, sir, are a wizard! Beautiful work!
Thank you kindly!
another weapon in my frabracation arsenal , I've been looking for a way to roll cone's Thanks Ron
Hey, this could be just the ticket!
I am feeling my creative juices salivating having watched just these few shaping videos...Thanks very much Ron
Glad you like them!
Genius! Thanks Ron!
Glad it was helpful!
Clever fixture, Ron. Beautiful results!
Many thanks!
another thoughtful piece of work! stellar
Thanks so much!
I never get tired of seeing this master doing his amazing job
Thanks so much!
your fixturing is genius, will probably never make something like this but will use the idea for other projects for sure, Thank You!!
I certainly hope this idea comes in handy for you.
Thanks Ron!
Glad you liked it!
Always impressed!
Glad to hear it!
Brilliant work, thanks
Many thanks!
Ron, I am excited to learn from you at the Metal Bash. See you in a couple weeks.
I'm sure we'll have a fantastic weekend!
Simply amazing yet again. Such clever thinking.
Thank you very much!
WoW!! so much work for such a simple shape (ostensibly) thanks for a great video.
Glad you liked it!
Nice work, you are a master craftsman. Innovative methods and great results. Thanks for sharing.
My pleasure!
Awesome work!
Thank you! Cheers!
Simply amazing!
Thank you! Cheers!
years ago I had a small business custom making motorcycle mufflers in stainless steel,, cones cones and more cone, intersecting cones and perfect polishes,, I dont miss it I make knives and swords now , but this vid did bring back some memories,, I was one of the last old school sheet metal workers, industrial manufacturing is so different now a days, I dont miss working in the big stainless fabrication shops, I have my small workshop and still have the rollers I made,, Nicely done on the video , good explanations and I like the jigs you used, some good ideas there,,
Hugo - thanks for chiming in. I'd be interested to know how you rolled those cones from thin stainless. It's not easy to do!
Oh. That weld job. Pro job, if there ever was one. It was a treat to watch. Thanks.
Thanks!
Fantastic work!
Thank you! Cheers!
you are a metal wizard, just amazing
Thanks for the kind words!
such precision work you do using this sheet metal techniques amazing skills and problem solving.
Thank you very much!
Wow! Very impressive. Thanks for sharing.
Glad you liked it!
Awesome work!!
Thank you! Cheers!
WOW, awesome talent Ron,
Thank you kindly!
Thank you. This is great!
You're very welcome, and I have more videos on the way!!
THAT was extremely COOL! Thank you for that!
Glad you liked it!
You are the Bob Ross of metal work! Great presentation.
Wow, thanks!
Hi Ron, thanks a lot for sharing your impressive knowledge with so many people around the world! It's always great to watch your videos and learn. even if I might not need to shape a thick wall cone it's very helpful to see the kind of finding a solution for a unique issue. Best regards, TOBi 👋😉👍
Hey, you just never know when you might need thick-walled cone!
@Ron Covell 👍😄👍 #WordsOfWisdom
Incredibly simple and effective.
Thanks!
Great video sir. Very talented. God bless you.
Thank you kindly!
Pure genius
I love your methods! Excellent.
Glad you like them!
Interesting and informative as always,I would love to see how you would go about making a bullet shape like the dagmars on a 1950’s caddy.
I make a large bullet shape in this video:
ruclips.net/video/ES2g7OR9bic/видео.html
thanks! I've been wondering how to make cones for various applications. Very useful for me!
Glad it was helpful!
Beautiful techniques, wish the video was out earlier, I had rolled a 500 mm copper cone using lumber mandrel, was a real pain
Well, at least you'll be better prepared the next time!
Just outstanding!
Thanks for watching, and for commenting!
Very nice work! Learned a lot
I'm so glad you enjoyed the video/1
That's awesome work brilliant
Thank you very much!
Thanks, Ron! 😃
You are very welcome!
Hi Ron..my first visit to your channel and you had me.Beautiful , clear, precise, on topic, presentation.I'm a subscriber from now on.Great work!
Awesome, thank you!