Extend your TableSaw Fence for Straighter Cuts - 80/20

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  • Опубликовано: 17 ноя 2024

Комментарии • 190

  • @congapilon
    @congapilon Год назад +12

    You can actually attach a support platform on the bottom of the extension rod on the entry side of the cut/saw to prevent the cut piece from dipping down as the work piece enters the cut.

    • @markhedquist9597
      @markhedquist9597 Год назад +1

      That was my first thought. Would need to make it longish to interface to as much of the 80/20 extrusion as possible to minimize twisting action. If that makes any sense. But very do-able and advantageous in my opinion. Worth experimenting with!

    • @carterscustomrods
      @carterscustomrods 11 месяцев назад

      Extension rod?

  • @radutenenbaum977
    @radutenenbaum977 3 года назад +6

    This is brilliant! So much simpler and lighter than some of the plywood/mdf box options that have been posted. And you can mount featherboards on the outfeed end of the track.

  • @sgassistant6643
    @sgassistant6643 3 месяца назад

    Like others have already said - This is brilliant and I’m sure I’m not alone when I say ‘Thank you’ for sharing your solution and method with the rest of us who have spent a ridiculous amount of time searching and hoping to find a simple and cost effective solution for making cuts in the table saw safer and more enjoyable to use all together.
    Keep up the good work sir !
    Cheers!
    Liked, Subcribed, etc etc Done! :)
    👍✌️

  • @acanadianwoodworker
    @acanadianwoodworker  Год назад +1

    Thanks for all the great suggestions over the years! The RUclips brain trust is strong :). I started using the suggestion of the support platform and it works really well to extend support for the pieces going in. Can't do without it now.

    • @joseph7105
      @joseph7105 10 месяцев назад

      Picked up the dwe7491rs recently. I been clamping a level to the fence but this idea is much better. Picked up the aluminum today, hoping I can safely drill holes through the fence 😊

  • @jimbryant2157
    @jimbryant2157 4 года назад +6

    Great idea! I have a very small shop and the ability to remove the extension is perfect! Thanks for the additional tips when working with the fence,

  • @chriskelvin248
    @chriskelvin248 Год назад +1

    This is a nice alternate solution to those boxed-in stock fence methods. Two common t-bolts. Brilliant. Another benefit is that (with the extrusion profile that you’ve chosen) one could attach a support piece to the bottom t track on that extrusion- effectively extending the infeed of the table in addition to the lateral fence. A 3/8” spacer washer on the t-bolt underneath could also accommodate the use of a miter fence.

  • @TigerCarpenter
    @TigerCarpenter 3 года назад +2

    very nice indeed! I'm going to implement this hack on my DeWalt table saw.
    I'll consider using 4 bolts, because I will be swapping the 60 mm fence with 150 mm tall fence (to be able to clamp the pieces vertically for tenon cuts for example).
    with 4 bolts I'll use 2 tracks to prevent the taller fences from tipping.
    that tracks in the fence allow adding any jig you can think of: stop block to name one.
    thanks!

  • @waynemiller6070
    @waynemiller6070 3 года назад +2

    This will definitely help with straighter cuts. I've been over taxing my jobsite saw (only table saw) with building cabinets. So my main issue with the saw is that it barely cuts 24" as it is now and cabinets are typically 35" or more. What I'm saying is that my saw is already limited with cutting width, and I don't want to limit it any more. Lol.

  • @PhysicsDownUnder
    @PhysicsDownUnder 11 месяцев назад +1

    Made one myself with MK-8-3090 T-slot instead of 8020 because of local (Australia) sourcing issues. Thanks for the video.

    • @kennywall1858
      @kennywall1858 9 месяцев назад +1

      Hi, where in Australia did you buy MK-8-3090 T slot? I'm in NSW. and think this has great advantages.

    • @PhysicsDownUnder
      @PhysicsDownUnder 9 месяцев назад

      @@kennywall1858 GAP Engineering is out of SE Qld so I picked up in person but they do business via mail/freight as well. www.tslot.com.au/

  • @anonymousperson4363
    @anonymousperson4363 3 года назад +1

    I don't have a Dewalt saw, but mine does have a similar fence. I plan to use this idea. Thanks for posting it.

  • @rogerfluhr5652
    @rogerfluhr5652 4 года назад

    I just finished constructing this terrific mod for my Dewalt saw. I did a couple of changes to the design to meet my needs which added a bit of time to the job. I used 1x 3 80/20 both for the main piece (4 ft) and the backing piece (a cut down 2ft piece). I used the aluminum rather than wood for the back piece to stiffen the fence a bit more. I wanted it to fit over the 4 screw heads in the back to take advantage of the internal plastic fence frame. This involved grinding the rear of the aluminum to fit over the screws. Worth the trouble. As I don't have a drill press, it was not so easy to line up the holes through both aluminum pieces as well as the fence. I used a 90 degree drilling block for that and eventually got what I wanted. I used Star Knobs to tighten the t bolt . They work great.....spin them with your finger. But space is tight on the backside with the aux fence locked in, so I had to Dremel the length of the t bolts so that everything fit. But it all works great and I thank Canadian Woodworker for this video

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      Sounds amazing! It sounds like you really took the time to build the perfect version of the mod, congratulations!

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      If you don't mind me asking, what was the number of the profile of 80/20 you used? It would be four digit, like '3075' or something similar. I've got the catalogue at home but I'm having trouble seeing a 1x3 with a flat face

    • @rogerfluhr5652
      @rogerfluhr5652 4 года назад

      @@acanadianwoodworker Sure, but I'll have to "code" where I got it from. I had posted last week about where I got some of the ingredients and it disappeared. Not sure why, but maybe you can't put vendors names on these posts. In any case....it's 1030, Series10 (same place where you got yours, but in 3 inch height). The back piece was the same series, but 2 ft long and I had to do a bunch of trimming, as mentioned. I got the Star Knobs from the same place for about 8 and change for 5. For the t bolts, I went to a woodworking site (R) and got 3 1/2 inch (3 is very hard to find, but that's what Dremels are for). All that stuff added about 7 lbs of weight to the fence, which I think translates to lots of stability.. I just showed it to my neighbor who owns a construction company and he was VERY impressed with it. Said you should patent it.

  • @beerymr
    @beerymr 4 года назад +1

    Great suggestion. Thank you. I suggest adding an attachment (an L shape) to the backside of the extrusion that will provide vertical support to the work piece in advance of the table.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      Great suggestion, thanks!

    • @anyfoolknowthat
      @anyfoolknowthat 2 года назад

      Curious, what would the L do, if it’s floating in the air- if it’s *before* the table

  • @PF-hk6hn
    @PF-hk6hn 2 года назад +1

    Another upgrade you can do to the fence it attach a piece of wood to the bottom of the fence to support the material you are cutting. Great idea. I will surely add this to my table saw.

    • @acanadianwoodworker
      @acanadianwoodworker  2 года назад

      Great idea, I could have thought of that sooner! I'm always just putting a roller stand in front of the saw

    • @acanadianwoodworker
      @acanadianwoodworker  Год назад +1

      I finally added a piece of plywood attached to the fence - great idea! Works wonders to support longer pieces

    • @charliebrady3751
      @charliebrady3751 2 месяца назад

      Do you know of a good source for 2080 in Canada? Amazon has one supplier, but only for 1m stock, not 48". Amazon US has it, but their shipping costs are extravagant.

  • @christu11y
    @christu11y 5 лет назад +3

    I love your workshop man! Super clean.

  • @mattcampbell9011
    @mattcampbell9011 5 лет назад +4

    I just did this and it is so much better than the short OEM fence. Note if you are doing this for the DW745 you will need to apply a new measuring tape or remove, drill and tap new holes for the sight window. I did the latter and it worked great. Just make sure your new tap holes are on the same level as the originals so the window sits flush.

    • @hoffyrox
      @hoffyrox 4 года назад

      Isn't 80/20 exactly 1" wide? Just add an inch to your measurement. Or am I missing something.

  • @christofix
    @christofix 5 лет назад +2

    This idea is awsome. I'm goingg to follow you not only because of this tip but also because you have a quality video, a clean shop and because i want to see more of you! See you in your next video man!

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +2

      Thanks for the kind words! Means a lot!

    • @christofix
      @christofix 5 лет назад

      @@acanadianwoodworker Youare welcome my friend. I realy mean what i said. I'm looking forward to see more of you, the notification bell is on!

  • @mfrutchey
    @mfrutchey 3 года назад

    Extremely useful! Thanks you. I am new to woodworking and just this weekend I had a need for an extended fence.

  • @lafamillecarrington
    @lafamillecarrington Год назад

    Much better than the length of steel shelf bracket support that I have been using!

  • @berkasal4526
    @berkasal4526 3 года назад

    Just did this a few weeks ago with 40x80 mm. Rock solid. Took all featherboards I needed for 45 bevel cuts for about 1000 pieces. the factory coupling is however a joke. I hope there's a billet aftermarket replacement in the works

  • @numberofcases
    @numberofcases Год назад

    I like your way of comfortable speaking

  • @art58wong
    @art58wong 3 года назад

    Nice, I made a 2" X 2" 80/20 fence for my old delta tablesaw years ago. Never thought about adding the same for the Dewalt.

  • @PaganWizard
    @PaganWizard 3 года назад

    I just did this same thing to my Metabo C10RJS table saw, as well as to my Delta Cruzer miter saw. It makes a world of difference, not only with ease of use but with accuracy as well.

    • @acanadianwoodworker
      @acanadianwoodworker  3 года назад

      That's clever, I hadn't thought to use it for a miter saw as well!

    • @PaganWizard
      @PaganWizard 3 года назад

      @@acanadianwoodworker My miter saw's fences, each, already had 2 holes spaced about 6 inches or so apart. They were just a bit too low, so I had to bore them out a little bit with the Dremel, and it works perfectly.

  • @peadookie
    @peadookie 7 месяцев назад

    It’s funny, as a new woodworker and very experienced sim racer, my very first thought when I saw the Bow XT fences was “ya, I can do that with extrusion for like $20” haha!

  • @Argyll9846
    @Argyll9846 5 лет назад +1

    I've just made a reversible blockwood fence that works like a charm. This lets me have the long arm either before or after the saws top. I allow an extra 21mm on the rulers and it's 100% accurate when cutting longer sheets. I like the fence shown in your video but the original aluminium fence is in my opinion way to flimsy to bolt through and secure without introducing distortion.

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      Yes you're right it's a weak fence. Your wood fence sounds like a really good idea, great tip! Thanks!

    • @joedance14
      @joedance14 5 лет назад +1

      Nicholas Fox. A picture would be very helpful, and much appreciated.

    • @joedance14
      @joedance14 5 лет назад

      Nicholas Fox. A picture would be very helpful, and much appreciated.

  • @marekwaczynski3894
    @marekwaczynski3894 3 года назад

    This is one one best idea to improve my DW7492 - fence problem as always. I used a bit more massive profile 30x60 mm (20mm looks a bit too light to me). Thank you - cost me less than half of new fence. I measured also using this profile (100 cm long) my table and this is disaster. Table is flying up and down from left to right. From front to top is better but also not perfect. Shame for DW. They should check casting form.

  • @twopoolpeople
    @twopoolpeople 9 месяцев назад

    Thanks for sharing - good video. I ordered a piece and T-bolts. I'll add a small infeed table on T-bolts also. Oh yeah - wax the aluminum!

  • @micheleromaine7782
    @micheleromaine7782 Год назад +1

    I tell u one thing I have learned as a Gen X in this new modern world and that’s how long I can hold my poo. Cuz if I can’t find my phone then I will run around frantically while prairie doggin! Just can’t go without it

  • @larryprice2694
    @larryprice2694 10 месяцев назад

    I have been looking for this solution as I don't have a planer (no room) and lost the tip of my left index finger to a table saw, my carelessness. I am all about safety now. Just clicked an ordered but i got the 60" version. I hope you get some feed back from this. Thank you very much.

  • @seasonsofcolor7564
    @seasonsofcolor7564 Год назад

    This is great. But I would also use track bolts to add a (maybe 2-3 inch wide) flat infeed surface to help the piece going in straight.

  • @ashleylaw
    @ashleylaw 11 месяцев назад

    Very good. I have just a new saw not as good as yours I added a metre long aluminium clamp to my really short fence your solution is better but the idea is the same.

  • @mark-ml6rp
    @mark-ml6rp 10 месяцев назад

    thank you, have the same problem with a king table saw , fence is to short to rip plywood length wise. i need the 80/20 x72 in length 😊

  • @irishRocker1
    @irishRocker1 8 месяцев назад

    7:00 you could mount that underneath the aluminium so that the board edge sticks out and gives in feed support.

  • @stevejensen3471
    @stevejensen3471 3 года назад

    Good idea as the DW tube fences are contractor and not cabinet grade in terms of flatness/accuracy - then again, so is the saw for that matter although it's a darn good one. Check the runout across your 8020E though as they are not all made equal.

  • @jimyoung9262
    @jimyoung9262 3 года назад

    Great video, great idea.
    Also, I could listen to Canadians say words with the "ou" sound all day long: out, about, house

  • @DanielinLaTuna
    @DanielinLaTuna 4 года назад

    Fascinating. Thank you. I, like circa 1720 in the comments below, have a Bosch, but I think it'll work.

  • @monteglover4133
    @monteglover4133 5 лет назад +2

    Great idea
    Sometimes I need a longer fence on my the table saw in my shop never thought of this.
    There is a company that makes a fence system that uses these for a fence

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +1

      Yes you're right - Super Cool Tools in Austin. It seems like they just re-sell these extrusions.

    • @joramkalfa9521
      @joramkalfa9521 3 года назад

      @@acanadianwoodworker I just checked Amazon and it's not available anymore, sadly.

  • @trooperjoe73
    @trooperjoe73 5 лет назад +4

    Great idea. I had yet to see this anywhere else.

  • @rashidtayidi8370
    @rashidtayidi8370 9 месяцев назад

    Excellent solution, I am looking to add it to my TS. I was wondering if you were to attach a 6 inch wide x 8 inch long 1/2 inch birch plywood with T- nuts under the infeed end, could it provide an arm to support the longer panels safely? And instead of the 1020 series, using a 1030 extrusion would allow to add anti kickback rollers to the fence?

  • @SuperFrooty
    @SuperFrooty 2 года назад

    At first I thought your custom shroud in front of the saw was powder coated sheet metal and my eyebrows were mega raised.
    It looks great and would be so much easier to fabricate as ply or MDF.
    I have this saw and want to do something like this too. Instead of your drawer underneath, I'd want to make that a dust receptacle with vacuum suction. Emptying it would be as easy as opening and dumping the drawer.

    • @acanadianwoodworker
      @acanadianwoodworker  2 года назад

      Wow thats a really good idea - a drawer would be so much easier to manage. Very smart!

  • @markdenomme5151
    @markdenomme5151 6 месяцев назад

    I used th 8020, 3034-Lite, 15 Series 3" x 0.75" Aluminum T-Slot Extrusion x 48" available from same store at OP link. 3” tall and no slots on th blade side - which he mentions would be better. Agreed.

  • @circa1720
    @circa1720 4 года назад

    Great idea, thank you! I'm definitely going to use this for my Bosch table saw, although I'm going to drill some vertical holes in the aluminum rail and use fence clamps instead of drilling through the table saw fence. It won't slide, but for my use it's better stationary. (PS this video is best viewed at 1.75x speed ;)

    • @radutenenbaum977
      @radutenenbaum977 3 года назад

      Can you elaborate on this? links to the fence clamps and maybe pictures if you've already done this.

  • @robertanthony9079
    @robertanthony9079 4 года назад

    I think this is probably what people want if they have the 7491RS: 8020 Inc, 3075, 15 Series, 3" x 0.75" Smooth T-Slot x 48". I ordered one to try out this great idea.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Yes! This checks all the boxes for the perfect fence add-on - thin enough (0.75) to not take away rip capacity, and high enough (3") for larger taller workpieces. The only bummer thing is that the 'flat' side of the 80/20 is often not flat. It can be slightly curved outwards from the aluminum extruding and cooling process. (Watch my short video about the 80/20 router fence I made where I encountered a curved 'flat' side). Which isn't necessarily a deal breaker, but it's nice to have a perfectly square and flat fence for many cutting operations.

    • @robertanthony9079
      @robertanthony9079 4 года назад +1

      @@acanadianwoodworker I got it and you were correct about it being ever so slightly convex. But from what I can tell (using my machined square) its at most 1/64th of an inch off from perfect (not sure what that is in metric!). As you said, it will probably not make any difference using wood...1/64th is a sanding error (lol).

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      @@robertanthony9079 Great news! I think I'm going to switch to a profile like that. You're right, 1/64th isn't a deal breaker at all

    • @InfinitySquared2
      @InfinitySquared2 3 года назад

      @A Canadian Woodworker and @Robert Anthony I am now curious if either of you actually made it with this model t slot with smooth surface and how well is it working? Especially if you made both what is the comparison? Also great video and thanks. Subscribed!

  • @pikachuthegayatheist6215
    @pikachuthegayatheist6215 Год назад

    I see what you’re saying with this longer piece, but the problem I have here is that well it may adjust the fence according to the clamps that hold it to the a rack and pinion, and that longer piece of metal the metal is secured to the shorter base, which is still off set, and to adjust that you have to take the entire fense a part.
    However, I agree that the longer piece gives an extension that can be useful, but only need a lot of that extension on the fence at the very beginning of the table. And what’s the use of having the extension out over the table if you don’t have support for your wood? Do you need almost a foot of support in front of the saw just to keep the peace that you’re cutting from kicking up if you’re going to be that extend it out to use the fence. The only way I could see the suspense. Being useful is to support the backend on longer boards.

  • @Roderick_Legato
    @Roderick_Legato 5 лет назад +1

    I have gotten the same effect by clamping a 4 foot level to the existing fence on my Kobalt KT1015.

  • @user-wy3xe2tt3y
    @user-wy3xe2tt3y 3 года назад +1

    Well, I think your obviously on to something there. Bigger is better... at least “That what she said.”😏 I think I’ll just stick with my old, shorter, toed-out fence. It’s got me quite a few good cuts thru out the years🥱

  • @boundatthewrists
    @boundatthewrists 2 года назад

    How do keep your space so clean? It’s amazing! I can’t leave the lid off my coffee mug for more then a minute or I run the risk of thin layer of dust. What’s the secret?

  • @rogerfluhr5652
    @rogerfluhr5652 4 года назад +1

    Also, I thinking of using wing nuts to tighten the bolts. Seems like they would be easier to adjust

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Yes brilliant, I should grab some wing nuts and start doing that too.

    • @GaryBowen73
      @GaryBowen73 4 года назад

      Thats an idea....i was actually thinking of the plastic screw knobs that would give you a nice fat plastic handle about the size of a golf ball to hold onto and turn it.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      @@GaryBowen73 Great idea!

    • @rogerfluhr5652
      @rogerfluhr5652 4 года назад +1

      @@GaryBowen73 Gary......they are called Star Knobs. I did a reply this morning about this, but the post disappeared. I ordered a set of them earlier this weekend. Maybe because I mentioned where I got them. In any case, they come in packs of 5 for the 1/4-20 hardware

  • @Z-add
    @Z-add 5 лет назад +2

    Have you considered adding a digital readout of fence distance so you can get exact dimensions everytime

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      Wow great idea. How would you do it? What kind of product?

    • @CabinetFramingUK
      @CabinetFramingUK 4 года назад

      A Canadian Woodworker I'm guessing you would buy one of those cheap digital calipers, dismantle it and attach it to the near corner of the fence with it just touching the dewalts measure marking strip on the front, then zero it when the fencd is touching the blade and you're done I think 🤔

  • @laurentdavid8355
    @laurentdavid8355 Год назад

    Hi, thanks for sharing, any tricks for drilling the existing fence?

    • @acanadianwoodworker
      @acanadianwoodworker  Год назад +1

      The Dewalt fence is hollow on the inside and pretty thin aluminum - I think I took the end cap off and put a piece of wood in there to support it during drilling so it wouldn't collapse/distort or anything weird. Just use a sharp twist drill bit, and obviously a drill press or some other way of maintaining a straight line through the two walls of the fence. Hope that helps!

    • @laurentdavid8355
      @laurentdavid8355 Год назад

      @@acanadianwoodworker great idea to put some wood inside, thanks!

  • @Silverback1969MoonLandingLies
    @Silverback1969MoonLandingLies 3 года назад

    Thumbed up just for your use of the word dramatically!

  • @yyyimster
    @yyyimster 4 года назад

    Thank you for the idea. I will try this on my table saw!!

  • @rickborrettjr6810
    @rickborrettjr6810 5 лет назад

    I've been thinking of making a long fence with some mdf. In the meantime, I have attached a four foot level to the factory fence to get that long straight edge. I really like your idea. I also have a jobsite saw, the Home Depot version. I have a basement shop so there's no way to get a bigger saw in there.

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      Great idea! Yes MDF is very straight and flat, should make a great fence. My shop is in a basement as well. It would be almost impossible to get a massive cabinet saw into it (aside from bolt by bolt)

  • @robertbruun4062
    @robertbruun4062 2 года назад

    Hi there, what a great idea. I was wondering how you measure the exact height where to drill the holes?

    • @acanadianwoodworker
      @acanadianwoodworker  2 года назад

      It was just based on the measurement where the groove was to attach the t-bolts. I remember it was 1.5 inches or something like that. Then the t-bolts pass through and go perfectly into the t-track.

  • @buddtwin2
    @buddtwin2 3 года назад

    Actually aluminum has no memory. So if it’s bent it won’t go back into its original shape as steel would. But 8020 can take a lot of pressure. Also if you add more t slot bolts to the original fence and that should take care of the spacing. When using only two mounting points it can creat a bow in the 8020

    • @thecreativepineapple7276
      @thecreativepineapple7276 3 года назад

      That's really interesting, thanks for adding that info! I guess I better not bend it ! It's pretty true right now

  • @berkasal4526
    @berkasal4526 3 года назад

    Did you consider replacing the original Dewalt alu fence with an extrusion, removing the stock, thin walled malleable rectangular pipe with a similarly tall unit.

  • @mrpogueman
    @mrpogueman 4 года назад

    I would love more information on your bench and how you integrated the table saw in it. I am especially interested in how you maximize the dust collection with it, I have the same saw and the dust collection is garbage

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +2

      Hi Brandon, good timing - I was just about to start making a video where I show the integration of the Dewalt saw into the table, and how the dust collection (and containment) works. Stay tuned, should have it done in a few days.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      Thanks again for the push Brandon, I just posted a video where I show some more details of the saw / bench integration.

  • @deekando1068
    @deekando1068 4 года назад

    Very helpful, even though I do not have a Dewalt saw.

  • @radutenenbaum977
    @radutenenbaum977 3 года назад

    I opted for 1030 profile which would give me a higher track for mounting featherboards. How high up did you drill the holes in the fence and what size drill bit did you use.

  • @talderson1
    @talderson1 4 года назад

    Do you think a flip up platform on the front would help? Maybe an extra foot in front of the saw as a feed to add stability underneath would work? That's always been my sore point with the jobsite saws. Not enough space in front of the blade. Even for crosscut sleds it's hard to have a big enough one to be usable while still being stable. I like your table but I think I would want to extend it so that there is more infeed as well as the longer arm such as what you have. Great idea! thanks for sharing it.
    What part o-canada are you in? I'm in Kingston. Glad to see another Canadian on here. I'll take a look around and see what you build.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      Hi Terence, I'm in the east part of Toronto, pretty close :). Yes that's a a great idea, some sort of built-in support for the infeed. Right now I just use a roller stand for every workpiece over 12 inches long. The floor in front of the saw table is irregular so I have to level it every time. It'd be nice to have that extra built in support and skip all that!

  • @shawnstuart1029
    @shawnstuart1029 4 года назад

    Possibly adding an in-feed extension base to the 80/20 might also help with larger sheets. You can bolt it on to the bottom of the rail with a rest to sit on the crossfeed for support.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      That's a really clever idea, I never would have thought of that.

  • @danaparish1644
    @danaparish1644 5 лет назад +2

    How high up are the screws drilled into your existing fence?

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      At 1-1/2 inch, to match the position of the top t-track in the extrusion (extrusion height is 2 inches with tracks at 1/2 inch and 1-1/2 inch)

  • @rogerfluhr5652
    @rogerfluhr5652 4 года назад +1

    I watched you video yesterday and I'm going to put one of these on my new Dewalt table saw. I have a few questions as I am considering doing a few modifications of your method to suit my needs. First of all, I'm thinking of using a 4 ft piece of 1x3 80/20. The price is not that much more for a higher fence. Worthwhile? Secondly, I'm thinking that rather than using MDF or wood as the backing piece, maybe I can find a short piece of 80/20 for the back or the fence (probably the length of the fence. Worth doing? Do you have a link for the type of hardware (T bolts) that will fit this? Thanks Great video, by the way!

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Hi Roger, yes I'm sure a 1x3 80/20 extrusion would work great, actually I wish I had got that in the first place. Really the back MDF piece just acts a big washer to not compress the thin aluminium Dewalt stock fence, anything that spreads out the pressure of the bolts would work I'm sure. Here's the bolts I used, www.leevalley.com/en-ca/shop/hardware/jig-and-fixture-parts/65638-1-4-20-t-bolts-and-t-slot-nuts. I think the 3" length.

    • @rogerfluhr5652
      @rogerfluhr5652 4 года назад

      @@acanadianwoodworker Did you mount the 80/20 so that there is no gap at the bottom with the table or leave a tiny gap like what the original fence has?

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      @@rogerfluhr5652 I think tiny gap, so it doesn't scrape along the bottom. There's room for up/down play with the t-bolts, if you want to adjust either way.

    • @rogerfluhr5652
      @rogerfluhr5652 4 года назад

      @@acanadianwoodworker I thank you for helping out here. I've got all the ingredients on order. Looking forward to assembly of this cool mod. I did order the piece of 80/20 (3 inch) for the back side. Can't hurt (it was only 15 bucks). If it doesn't work out, I can always swap out with a piece of wood or MDF. The rear piece will come at 24 inches which I'll cut down. I may groove out the back a bit to cover the 2 screws on each side of the rear of the fence. Give it just a bit more stiffness (I think).

  • @chrisybradshaw8594
    @chrisybradshaw8594 Год назад

    brill ,you could probly put a feather board on to this for downwood pressure

  • @mishtiliving
    @mishtiliving 4 года назад

    great video and and great idea. Is it easy to drill the holes in the original fence without damaging the fence in any way. How did you exactly drill the holes?

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Thanks! Yes it's easy to drill through the stock DW fence, it's made of a pretty thin/hollow aluminum. I just marked the holes and brought it over to a drill press, normal 1/4 inch drill bit.

  • @playmuchortryntolose
    @playmuchortryntolose 4 года назад

    If you drilled a third hole aligned with the 1/2 inch t track on the stock fence in between the top two holes, would that not solve the issue of over tightening the bolts? Is the 1/64 deflection because the top two bolts overtightened pull the extrusion away from the fence at the bottom?

  • @playmuchortryntolose
    @playmuchortryntolose 4 года назад

    Did you find that the dewalt fence was not as straight as the extrusion? I adjusted my rip fence with a dial indicator and found a .002-.003 wow in the centre of the fence but aligned at the ends. I am also considering 1.5 x 3.0 80/20 as it is probably more solid than the 1x2 thus avoiding the slight deflection you mentioned.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад

      No I think I got lucky, the original fence was very straight on my unit. Great idea going with a thicker/bigger extrusion, should be much straighter. And then if you pin it to the fence firmly but lightly, there shouldn't be any distortion added.

  • @anthonyhenderson2132
    @anthonyhenderson2132 5 лет назад

    Nice work mate!

  • @5001mick
    @5001mick 4 года назад

    Good idea I will try it.

  • @Richard-dh8ny
    @Richard-dh8ny 2 года назад

    Thanks for the excellent tip! I'm going to add this to my table saw. You've had this feature for several years now, and I'm wondering if you have any new suggestions? For instance would you go with a taller extrusion such as a 3 inch if you did it over again? I'm on the fence... no pun intended. :)

    • @acanadianwoodworker
      @acanadianwoodworker  2 года назад

      Good question! I wouldn't go taller - but I would go for a flat face on the blade side, that would make things like registering bevels against the fence a lot easier.

  • @philparker6576
    @philparker6576 5 лет назад +1

    Thank you for doing the video. Is one of the "gotchas" the offset than throws your cut indicator on the rack and pinion tape off? Is there enough adjustment in the plastic indicator to adjust for the 80-20 offset? Thanks again for posting!

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      Yes it actually works really well - the 80/20 extrusion offsets it by an inch, and the plastic cut indicator on the saw is re-adjustable back to zero within that.

    • @philparker6576
      @philparker6576 5 лет назад

      I bought the same 80/20 extrusion an assembled it to my fence almost exactly as you did with the 1/2" mdf backing on the fence but I used a two pack of toilet bolts with 1/2" width flanges from Lowes. The fence glides perfectly and I also used the finger tight method without a socket wrench and that works well. The surprise came when I went to adjust the sight gauge on the tape. I have to confess here that I have the model 7491RS saw and there must be a difference in the fence reference because the sight guage was not adjustable within the limits of the hold down screws to accommodate the 1 inch 80/20 addition. So, I took them out and used double sided tape to fix the sight Guage to the rack & pinion channel and it works perfect. If I could send a picture I would. Thanks again for the excellent video and fix.

    • @philparker6576
      @philparker6576 5 лет назад

      Since I upgraded according to your directions my cuts have also improved alot. Worth every penny, and it wasn't that many pennies to begin with. ; )

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      @@philparker6576 really happy it worked out! Yes, it improved my cuts a lot as well.

    • @mattcampbell9011
      @mattcampbell9011 5 лет назад

      Great video and I will be setting up my new fence shortly. Thank you! Also love the outfeed table. Any chance you will be doing a walk through of that piece of art?

  • @theobarbosa
    @theobarbosa 5 лет назад

    Can you show more details from this yellow door?

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +2

      I'm going to do a walk around of the tables / outfeed table soon... stay tuned! I will talk about the yellow door

  • @briantankersley2857
    @briantankersley2857 Год назад

    How did you know where to drill the holes?

    • @acanadianwoodworker
      @acanadianwoodworker  Год назад +1

      I just measured the extrusion - the tracks in the extrusion (80/20). The tracks are at 1/2 inch and 1.5 inch. So I drilled at 1.5 inch to capture the top with a t-bolt.

  • @rosevelyn
    @rosevelyn Год назад

    tip hat to the master

  • @TheMadJester159
    @TheMadJester159 4 года назад +2

    I could see losing rip capacity as an issue on many projects...

  • @heyimamaker
    @heyimamaker 5 лет назад

    Nice addition, The 80/20 extrusions don't seem to be that expensive compared to a new fence.

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +1

      Yes the one I linked to is only 20 dollars (I think I paid 80 here in Canada)

    • @heyimamaker
      @heyimamaker 5 лет назад +1

      @@acanadianwoodworker I'm also in Canada. I looked at getting some the 80/20 extrusions before for a jig but didn't see a Canadain seller.

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      @@heyimamaker nice! *sings 'Oh Canada'. Yes I don't think amazon.ca does 80/20. But - the actual Canadian distributor is in Mississauga (if you're somewhat near there) - called CPI Automation. They have tonnes of extrusions in stock. There are a lot of other depots like Fastenal that can order the extrusions as well, but don't necessarily stock or have expertise in them.

    • @heyimamaker
      @heyimamaker 5 лет назад

      @@acanadianwoodworker Good to know, I'm in Alberta so that's a tad too far for me :)

    • @playmuchortryntolose
      @playmuchortryntolose 4 года назад +1

      @@heyimamaker Try CPI AUTOMATION in Mississauga ON.

  • @ronstrode9124
    @ronstrode9124 4 года назад

    Doing you have more detailed specs for dust shield around saw and the front cover?

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Hi Ron, no, I just made it up as I went along. Pretty simple, you just have to build four 'walls' out of 1/4 inch MDF, and have them attach to each other. And then a trap door on the front so you can make height adjustments, etc.

  • @SatyamTechTricks
    @SatyamTechTricks 5 лет назад

    Very nice your shop is! How much costs your table saw? Can I have it in India?

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      Hi Satyam, the saw was $350.00 CAD. You can buy the Dewalt DW745 tablesaw (similar to this one) from Amazon.in

    • @SatyamTechTricks
      @SatyamTechTricks 5 лет назад

      @@acanadianwoodworker Thanks

  • @craigjones4372
    @craigjones4372 5 лет назад +1

    Great Idea! I have the same saw and a longer fence sure would help me.

  • @bevanstuart9013
    @bevanstuart9013 4 года назад

    Hello and thank you from
    Vancouver Island. This is a great idea! I plan to incorporate it into the table
    I am about to build. I am also very impressed with your table saw - extension table
    setup. Mind if I ask where in Canada are you located?

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Hi Bevan, thanks for the comments and looking forward to your build! I'm in Toronto (this workshop is in the basement of a house in the east end). I wish I lived on Vancouver Island - that's paradise! The grandeur of nature and landscape there is unparalelled in Canada. Cheers

  • @ReneCruzATX
    @ReneCruzATX 5 лет назад +1

    Hello, I have the same mod on my table saw fence for my DWE7480 and I love it as well. The only differences are that I have a 36 inch extrusion and I filled the stock fence with wood instead of attaching it to the back. I didn't want to affect the straighteness of the fence by overtightening the bolts.
    I have to rebuild the table that I built for my saw for better dust collection. Does your saw rest on its base or do you have it hanging from its top? From what I can see, your top is really flush and I want to achieve the same result when I make the new table. Thanks for sharing!

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +1

      That's a great idea filling the stock fence with wood to stiffen it - good one! Yes my saw is resting on its base, bolted in with 4x 1/4-20 bolts to a melamine support underneath. Took a while to level / make the support area so the table saw sits a millimetre or so above the general outfeed table. I tried everything to contain the dust, as the saw sprays dust pretty much everywhere. The only thing that has worked well in the end is building an enclosure around the entire saw (you see a bit of it - the yellow board over the front). And then all the dust collects underneath and I periodically vacuum it out.

  • @DuncanRenovates
    @DuncanRenovates 4 года назад

    Genius. Subscribed. I'm in CA.ON.Cambridge, are you close enough for a beer?

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Haha thanks! I'm in the east end of Toronto. I wished I lived in Cambridge, all the good hardwood lumber yards are there! Close enough for a virtual beer :)

    • @DuncanRenovates
      @DuncanRenovates 4 года назад

      @@acanadianwoodworker next time you're out this way, first Guinness is on me. BTW, trying to find non-Amazon source for extrusions is proving quite difficult.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      @@DuncanRenovates Yeah it took me a while to find them locally. CPI Automation in Etobicoke has them in stock all the time, can custom lengths for you, etc. cpiautomation.com

    • @DuncanRenovates
      @DuncanRenovates 4 года назад

      @@acanadianwoodworker Thanks!

    • @DuncanRenovates
      @DuncanRenovates 4 года назад

      @@acanadianwoodworker order placed. Thanks again!

  • @Deetalks87
    @Deetalks87 2 года назад

    just by looking at the extrusion I think that's a 20x40 mm

  • @tihi1248
    @tihi1248 Месяц назад

    I bought 72" level from Harbor Freight, clamp it to the fence, cost $20...

  • @owenmac1220
    @owenmac1220 4 года назад

    Domo arigato mr roboto

  • @2ndrunraidshadowlegends631
    @2ndrunraidshadowlegends631 5 лет назад +1

    That's 2040 ?!??

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад +1

      No it's 1020 I think, 2 inch by 1 inch

    • @2ndrunraidshadowlegends631
      @2ndrunraidshadowlegends631 5 лет назад

      @@acanadianwoodworker yeah I had a look around. Cannot purchase this in UK.
      Also would like to point out that 2080 t/v slot rails are cheaper in most places if you cannot get ahold of this 1020 profile.

  • @carterscustomrods
    @carterscustomrods 11 месяцев назад

    7:48 for starters, the bigger saws have flat surfaces, and straight fences.
    Not sure what year your Saw is, but since 2018, Dewalt has snowballed in terms of quality. (Theyre now little more than a slightly better "Craftsman". )
    Now, with all current jobsite saws, whether $99, or $2800, im yet to see a decent flat surface, or a good fence on any of them. So, while a longer fence might help, the truth is, for precision woodwork, you will need to joint and plane your boards/stock. This saw just isnt built well, so it wont do what you might see other saws do.

  • @bozidar.dimovski
    @bozidar.dimovski Год назад

    Al-oooooo-minum all the way.... I thought it was pronounced Al-u-minium

  • @bijoysaraf650
    @bijoysaraf650 5 лет назад

    Great idea! Very simple yet effective. By the way, is your original DeWalt fence truly square to your table top? If you take your straight edge and lay it on the table top at different locations with varying angles with reference to table top, you may be surprised to see that the table top is not that flat. So jobsite saws accuracy is good enough for construction industry and may not be accurate for fine woodworking. So what is the point of these improvements from fine woodworking point of view?
    That being said, your shop and its layout is fabulous. You may want to consider a SawStop JSS... just saying.
    Thank you for sharing. Liked & subscribed.

    • @acanadianwoodworker
      @acanadianwoodworker  5 лет назад

      Yes you're right the Dewalt job site saw's tables aren't flat. I had to exchange my first one and then got lucky finding one with only 0.3 millimetre off. Which I think is pretty good for cast aluminum which can warp a lot in the cooling process. It's not anywhere near the performance of a professional cabinet saw, but it is always an advantage to be able to cut as straight as possible, even for simple or multiple rip cuts where you're always referencing off the last cut made.

  • @johnx9318
    @johnx9318 2 года назад

    Are you sure that's 80/20?
    Looks like 20/40 to me.

  • @aliasglilou7914
    @aliasglilou7914 5 лет назад +1

    Subscriber N° 141

  • @raymondsalazar2585
    @raymondsalazar2585 Год назад

    You do have to spend some time setting the saw up... blade, fence, etc. But once done, the saw is great. Fairly compact which is Nice ruclips.net/user/postUgkxXh-4_3-ZT1fFWP91ZV7iVqzElr0lEb-a I did get an Incra Miter Gauge which takes some setup as well. The stock miter gauge can be adjusted in the miter slot with a little painter's tape... this tightens up the side to side play a lot.

  • @NomadMakes
    @NomadMakes 4 года назад

    This was a great idea. Do you still use this saw / fence? I have a DeWalt DWE 7485 and I am looking at upgrading the fence. Anyways, you have a new sub ;-)
    If you have the inclination, stop by my tiny channel and say hi! Cheers.

    • @acanadianwoodworker
      @acanadianwoodworker  4 года назад +1

      Yes I still use the saw / fence combo (wow looking at the date on the video its been a few years now). I'll check out your channel thanks!!

  • @Box52222
    @Box52222 3 года назад

    Nice casual-cool-sexy-dj-voice-posturing bro.

  • @texasmike7994
    @texasmike7994 2 года назад

    I dig it!

  • @ryanhartigan9979
    @ryanhartigan9979 5 лет назад

    I feel dumb

  • @web3036
    @web3036 5 лет назад

    I hear your brother good job

  • @YuraKvadrat132
    @YuraKvadrat132 7 месяцев назад

    Это не 80х20. Скореевсего это 60х20

  • @donjohnson24
    @donjohnson24 5 лет назад

    Neat and effective idea. And it has the bonus of providing a better(?) way of mounting your Table Saw Stock Guides, in a similar way to my copy of your system lumberjocks.com/projects/402393 - although my fence had TWO T slots already.

  • @cattleNhay
    @cattleNhay 4 года назад

    Ahhh ahhhm and ahhh ahhh aahhhm aahhh ahhhm?

  • @pashkal5727
    @pashkal5727 3 года назад

    You say ummmm to much bro