Making Fiberglass Body Panels Ep 1. Roof Mold

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  • Опубликовано: 21 май 2020
  • Hey fellas,
    In this video I'm trying to make a fiberglass roof mold from Mauler. If this works I'm going to use it to make a fiberglass roof for Wratchet.
    Here is a list of some the products I used in this.
    Epoxy (I bought a gallon) amzn.to/2TvqXhQ
    PVA (releasing agent) amzn.to/36mHvO4
    Fiberglass Cloth 6oz - I bought this locally, I had purchased 11 yards and that easily covered the roof 3+ times.
    I experimented with brushes and rollers, they were not as good as just using a squeegee.
    I recommend spraying on the PVA for smoothest results.
    Most people put down a layer of Gel Coat first. Gel Coats can be tricky and I didn't really want the added risk. I think with my application It'll be fine without Gel Coat. Time will tell.
    Here is my shared folder if you need anything in it.
    drive.google.com/drive/folder...
    Stay safe people!!!
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Комментарии • 351

  • @DaS-ys8us
    @DaS-ys8us 4 года назад +24

    I absolutely love your idea! I can't find the words to explain how cool this is!

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Thanks, I'm really hoping I can make all fiberglass panels for Wratchet.

    • @DaS-ys8us
      @DaS-ys8us 4 года назад +1

      @@DougBugBuilder My uncle bought a fiberglass convertible bug body from England in the late 90's if I remember the time frame right. We picked it up at the Port of Baltimore and loaded it in a pickup. The body was one piece like a regular steel bug with the fenders, doors, hood and engine cover to be bolted on. It was a high quality item. Just rambling on a little. Great ideas and workmanship on your projects. Can you buy out one of the major networks like CBS and replace it with Doug Bug TV?

    • @jimharris3780
      @jimharris3780 4 года назад

      @@DougBugBuilder 👍✌️

    • @jimharris3780
      @jimharris3780 4 года назад

      @@DougBugBuilder 👍✌️

    • @robertmahaney2854
      @robertmahaney2854 3 года назад

      Da I agree 100% I custom paint cars and motorcycles and have wanted to try this for years. That was so aesthetically pleasing, honestly just fun to watch. I’m excited for more videos.

  • @elalesitoreal3638
    @elalesitoreal3638 3 года назад +3

    First video I see where somebody respects a car for what it is, AN ENTITY, not the sum of his parts...Respect for you and your way of doing things

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      I agree, when they're gone they're gone. 😢
      Thanks for the comment.

  • @RVFlyer
    @RVFlyer 4 года назад +6

    Couple tips. Spray on tooling gelcoat first. Use a polyester resin for mold making and start with a couple layers of chopped strand mat over the gelcoat then a couple layers of cloth. The finish will come out far more rigid with a fairly glossy finish requiring a lot less work to get to a smooth mold quality. Plus you will be able to see any imperfections that need to be cleaned up. For releasing the mold from your plug try compressed air. It works great and is soooo satisfying to see the mold release with minimal effort.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Excellent tips! Thanks.
      I'm already experimenting with Polyester resin for the next piece.

  • @mickcoomer9714
    @mickcoomer9714 4 года назад +1

    I could feel your excitement as it came off. Nice job.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Thanks, it was sooooo satisfying. 😉

  • @maxmanheim4621
    @maxmanheim4621 4 года назад +3

    Love love love watching this process this is a very similar process I’m looking to be doing in upcoming times with my street car build, I’m 19 with hugeeee plans but this helped more than you know I’ll defiantly be staying in tune with this series, not like some of these other videos on here since 2002, cool guy with awesome plans best of luck, we will be watching!!

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Thanks buddy, glad these can help you out some. Good luck with your build too!

  • @trintenlemer6727
    @trintenlemer6727 4 года назад +1

    I emailed you about the design files for the frame, I love how it looks and you have the best design on the Internet. Your ideas about building and fabricating are amazing!

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Thanks for the kind words buddy, I sent you the files.

  • @MiniMattTV
    @MiniMattTV 4 года назад

    Wow yeah that went wonderfully! Loved the crackling sounds as it removed!
    I love how RUclips recommends things, I’ve been thinking about doing this with the mini to make a trailer.

  • @STAY-GOLD-VINYL
    @STAY-GOLD-VINYL 3 года назад

    My search has been rewarded!! Thanks for the tips and being the guinea pig for us all!!

  • @rocabilly5560
    @rocabilly5560 4 года назад

    Couldn’t stop watching. Very inspirational stuff!

  • @cedargroveopryalamoga2873
    @cedargroveopryalamoga2873 3 года назад

    Great job I do fiberglass tub/shower repair and I’m wanting to make me a mold from a Ford model A coupe. I love them things for street rods. I’m so glad I found your videos!!!! Thanks so much Scott Stewart Cedar Grove Ga

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      With your fiberglass experience making the molds should be no problem.
      Go for it, you'll love having a fiberglass bodied coupe!

  • @GT.Bugger
    @GT.Bugger 4 года назад +6

    Just found your channel and instantly subbed, I'm surprised I've never seen anyone do this before. Great idea.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +2

      Ya know, I thought the same thing. I mean it's a lot of work. But so far it hasn't been overly difficult. Just time consuming.
      BTW welcome to the team. 😁

  • @Beerbatter1962
    @Beerbatter1962 3 года назад +1

    Super job bro. I really love the way you just narrate your video in real-time instead of a production afterwards. It really brings the reality of it all a lot closer to your audience, which I think is a good thing. Good stuff man.

  • @fjnagle2nd
    @fjnagle2nd 4 года назад

    Well done! Years ago I worked for MFG, actual company name. They were know mostly for boats, but also made speed and water slides and also made concrete forms and some other products. I worked in the mold shop so am quite familiar with the process. We only did one project while I was there that used epoxy resin. It was classified but pretty cool. Mostly we used regular fiber glass resin that was activated with tinted peroxide with M.E.K. Our process was to do seven coats of wax then the mold release agent (also green). We then applied the gel coat (molds always got orange) once set, we would then apply 1-3 layers of light weight cloth. We had a chop gun that chopped the fiber glass strand (from a spool) and mixed in the resin and activator and sprayed it over the cloth. You could build up the chop pretty quickly but we didn't make it too thick as the thicker you made it the hotter it would flash off. We also placed the mold stiffeners with the chop. The chop had to be rolled to get all the air and gaps out. Our molds were meant for a high volume of parts so needed to be much stronger, and this is also why we used to apply the gel coat before the fiber glass. I've always wanted to do this with a car, maybe even design my own body and make it. Great video, if there is anything I can help you with, please feel free to pick my brain (what's left) happy to help. God bless, stay well.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Thanks for explaining the process that's actually really helpful. I went with Epoxy resin because the polyester is so stinky. It's a lot cheaper though, you might see me using it in future videos. I'll also use gel coat in future molds. This was so experimental I skipped the gel coat on this. But I'll use it on the actual piece I make with the mold.
      Thanks for the info!

  • @bobanmilisavljevic7857
    @bobanmilisavljevic7857 3 года назад +2

    Seeing that whole panel come off so nice was awesome. After watching this, I have much more confidence that I can make a fiberglass copy of my sunroof. Hopefully a few layers of plastic wrap will be enough to not ruin it with the epoxy

    • @DougBugBuilder
      @DougBugBuilder  3 года назад +2

      Wax it then do like three layers of PVA. It'll come off and then the PVA just hoses off with water.
      Good luck with the project.

  • @dougcompton6207
    @dougcompton6207 4 года назад +1

    Good vid. I am just glad to see someone else uses the same PPE sanding that I use LOL

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      LOL, yeah, wet sanding is such a mess. Easier to just shower when done. 👍

  • @ronkluwe4875
    @ronkluwe4875 4 года назад +4

    You have to love that moment when you hear the "pop" and know the mold just released. Will keep following to see how you move ahead on this.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      It was very satisfying! 👌 I was glad you could hear it on the video.

  • @robertmahaney2854
    @robertmahaney2854 3 года назад

    Wow Doug, You rock brother.
    I really enjoyed this video

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      Thanks, it was so exciting popping off that roof. 👍

  • @youngmango4508
    @youngmango4508 3 года назад

    I used this for my motorcycle seat pan. I actually made a template out of duct tape and sat it exactly where my seatpan would go. Poured and layered the resin and fiber glass into the seat pan. It was pretty thick. But then i just sharpied center lines and cut lines for symmetry. Used a grinder to sand away the excess bits.
    Love fiberglass now!!!

  • @kevinhamling1963
    @kevinhamling1963 4 года назад +1

    Hey man Kevin here from Australia. Wow i think what your trying to achieve is amazing. You certainly have your work cut out for you on this one and im so excited to be coming along for the ride with you. I look forward to your next installment.
    As always stay safe and stay well.
    ✌ Peace man .

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Kevin! My buddy from Australia. 😁 I'm really excited about this as well. I want Wratchet to be a tube chassis with fiberglass panels for a "body". Stay safe!

  • @mattwesty6966
    @mattwesty6966 3 года назад

    Fantastic video. Love the rally rigs!

  • @MrJooloot
    @MrJooloot 4 года назад +3

    yes please make the bug shell i love the bug shape on baja stance, that's so cool dude, can't wait the next one.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      I agree, the VW bug body as a Baja is a great look! I'm hoping this works out.

  • @exmagnae2350
    @exmagnae2350 2 года назад

    this really gave me the motivation to take some risks with my beetle project. it's not so much failure that keeps us back but the idea of it. either way we'll get it done.

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      So glad it helped motivate you, and great quote BTW. ✌

  • @Volkswagenplanet
    @Volkswagenplanet 4 года назад +1

    I had to re sub to your channel. Always loved what you are doing and sharing your journey with all of us. This is how creative car craft made the molds back in the day. I have alot of videos to catch up on. Thanks again for all the great videos. I have learned alot. It's amazing how r/c have come over the years. I waz a sponsored driver in the 90s for team associated. Take care my friend.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Welcome back!
      If you were sponsored by TA you are my hero! Seriously that's cool. I still have my RC10 in the basement. And I have their newer B5M as well. I love their cars.

    • @Volkswagenplanet
      @Volkswagenplanet 4 года назад

      @@DougBugBuilder had 50 percent sponsor. I was only a state team member for associated here in FL.

  • @TheOldDavidh
    @TheOldDavidh 3 года назад

    you did an excellent job with this. . . thanks for sharing.

  • @paulocuento9949
    @paulocuento9949 3 года назад

    youre my hero bro.. im actually planning on makig my own car.. my own design. using this method... was scared and worried, xcited and confused as to how i can pull it off.. watching your video made me realize the concept in my mind was about as right ...thanks brother

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      That's awesome! I love comments like this.
      Good luck with the build. 👍

  • @guncalinhosiqueira8547
    @guncalinhosiqueira8547 4 года назад

    Sensational ,espectacular work 👍👏👏🙌🙌

  • @nancysmith9487
    @nancysmith9487 3 года назад

    Pretty cool turned out really nice...

  • @makingconnections777
    @makingconnections777 3 года назад

    How cool. I had a very similar idea for a different purpose. I thought about making a fiberglass mold of only the roof area, because I'd like to cut out a giant hole for a ragtop and roof entry or exit. And have the fiberglass top when I want a translucent ceiling

    • @DougBugBuilder
      @DougBugBuilder  3 года назад +1

      This would be perfect for something like that. Good luck.

  • @PKVeteran
    @PKVeteran Год назад

    I love seeing people so things out of passion vs chasing profits.

    • @DougBugBuilder
      @DougBugBuilder  Год назад

      Thanks, definitely not making any profits on this. 😁

  • @dawinner777
    @dawinner777 4 года назад

    I’ve worked on corvettes for years and have done lotsa fiberglass. We never used cloth. We always used mat. We rolled and brushed the resin in making sure all air bubbles were out of it. When making a boat they sprayed the mold with gelcoat then used chopper gun and roll out the air bubbles. There is a filler gelcoat that is like a primer that can be sprayed and sanded.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      oooh, that filler gelcoat sounds like what I need to clean up this mold. I'll see if I can find that. Thanks for the tip. 👍

  • @lonewulff36
    @lonewulff36 4 года назад +1

    Once you stiffen the roof. You can sand inside of mold and spray with high build primer. Then guide coat all inperfection out. Buff gray primmer smooth. Wax it and spray relief agent ob it. Then gell coat with fiberglass ovet it. Will have a perfect finish on outside of roof everytime! Use to make molds for large yacht parts. Good luck!

  • @dantheman321
    @dantheman321 4 года назад +1

    Great video buddy, I've just done some fibreglass videos myself and know how tricky they are to make. Great job👍

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      I just watched your vids. You had some helpful info in there about the wax and PVA for releasing the parts from the mold.
      Thanks!

  • @faithjones9157
    @faithjones9157 6 месяцев назад

    Greetings boy-o-boy was i excited to when you lifted that top off😊😮😊, great job 👍🏽

    • @DougBugBuilder
      @DougBugBuilder  6 месяцев назад

      Yeah me too, it was a big relief. 👍

  • @aurelio1912
    @aurelio1912 4 года назад

    Excelente tutorial esperaré el episodio 2

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      ¡Gracias amigo! El episodio 2 debería salir pronto.

  • @PersuaderboatsGoFast
    @PersuaderboatsGoFast 3 года назад

    I love a good part pull. Nice job.

  • @glauconpires6711
    @glauconpires6711 4 года назад

    Very good job dug 👏

  • @Youtubeforcedmetochangemyname
    @Youtubeforcedmetochangemyname 4 года назад

    Well I never got a notification for this so I'm a little late watching but I gotta say that was pretty cool how it sounded like ice cracking on a frozen pond I kept cringing thinking don't break came out really nice

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Yeah me too, the cracking was really cool.....and satisfying!

  • @bernardsteyn7306
    @bernardsteyn7306 2 года назад

    I have worked with FG for 3 years building boats and marine applications...what you did worked well 👏🏾 👍🏾 some tips I can recommend, is to get good coverage you first lay down the resin then you lay down the matt...also measure and precut smaller more manageable glass matt sections of different sizes and shapes according to the shape you are pulling a mould off of...and lastly overlaps you fray and pluck straight edges so it blends in better over lap joints and seams..always wet before laying down the matt between layers.

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      Thanks for the tips, I'll use that when I do the one piece front end. 👍

  • @aaronlehman9549
    @aaronlehman9549 2 года назад

    Thank you for loving beetles enough not to destroy them.

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      You're welcome. I just couldn't sacrifice another bug body, there's only so many out there. ✌

  • @Richardskull
    @Richardskull 2 года назад

    I just cover with Saran Wrap. Seems to work well for me! Love the video,

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      Actually that sounds like a good idea. Thanks for the tip.

  • @CrazyCat229
    @CrazyCat229 2 года назад

    This is cool I love Baja Bugs too just something cool about them.

  • @dannychiguina3962
    @dannychiguina3962 Год назад

    Great 👍 Tips and Job thank you for your Videos

  • @TheEZGZ
    @TheEZGZ 2 года назад

    Very Motivational, I thinking of remaking my baja fenders.

  • @stephenhunter6507
    @stephenhunter6507 4 года назад

    Plum Crazy Jeep nice !!!
    I have a 98 TJ, Deep Amethyst Pearl
    Purple Jeeps are cool

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      I agree, the wife and I love deep purples! I'm surprised there aren't more purple Jeeps out there.

  • @bustbeel1
    @bustbeel1 7 месяцев назад

    Baja’s are cool ! Pwwwwwwddddd dig the stinger sound!

  • @sixtyfiveford
    @sixtyfiveford 4 года назад +3

    Very cool.

  • @SlowerThanU
    @SlowerThanU 4 года назад +5

    Dude...I love your videos...that is all.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Thanks Mr. SlowerThanU. 😉

    • @mlinecomposites1
      @mlinecomposites1 4 года назад

      Doug Bug couple of tips to make that easier. If your ever worried about cracking the fiberglass when popping it off you need to bulk up your mold with chop strand mat. Also you really need to spray your master/model with primer to fill in all you pits, dents, scratches.
      Most people wanna rush to get it done but once the mold is complete they then think about everything they need to fix.
      Point is get all your repairs fixed first. You should never have to fix your mold later unless there’s an error you weren’t aware of

  • @chrisrudling8420
    @chrisrudling8420 4 года назад

    Great vid once again.

  • @idealsfor
    @idealsfor 3 года назад

    I love your trailer

  • @waynemcphail7825
    @waynemcphail7825 3 года назад

    Great video!

  • @olgertgorica4136
    @olgertgorica4136 4 года назад

    you are very good at naming the material you used

  • @johanfredin
    @johanfredin 4 года назад +3

    Great video! You should wear a mask when working with epoxy. I know that noone does but that is not good to breath. Keep safe!

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +2

      Thanks, I'll try and mask up when using the Epoxy. I'm running low on brain cells. 😉

  • @craigmonteforte1478
    @craigmonteforte1478 4 года назад +1

    very cool concept Bob and yes there used to be a lot of Steel Bugs around but truthfully they are getting harder to come by i’m 56 years old and in the 1980s growing up in south Florida we could buy a running Bug in okay shape for a hundred bucks a group of my high school freinds went into a business welding Sand rails together and they would buy Beetles for the running gear they stripped the Beetles and had so many parts in their warehouse when they got a good pan they would put a big together with good body panels mix matched and so;d the Beetle with a title that needed a paint job for one thousand dollars and those guys were making good money they did build a shop car that was a metal Beetle they welded a square roll cage in it and we used to take that car out in the Everglades and see how many times we could get it to roll over strapped into gre drivers seat of course the roof wound up flat to the roll bar and that car was technically still tagged as a street car so one of us would drive it back to the shop we got the strangest looks at traffic lights but we didn’t care it was fun at one point they also took a VW hood upside down and welded a metal kitchen chair to it that we pulled with the bug like a sled the only safety device we had was a old football helmet and jumping off the chair before the contraption flipped with you on it believe or not only one of that gang is dead from natural causes 35 years later i joke with a bunch of them now for betting on me because i was one of the more nuttier of the group the last Beetle i bought personally i paid 200 dollars and a set of used car tires to a old coworker that drove that car off to college and back i bought it sight unseen when he returned and my best freind and i picked it up at night while he drove and i followed because we had no tags or insurance on the car at one point i asked my freind how was it running and he said its pretty weak but its running when we got it to his house we opened up the engine lid and saw 2 spark plugs dangling on their wires out of the motor the next day we found both plug holes were stripped so i heli coiled those and the car ran way better my little sister needed a car for college and my Dad asked if i knew of any cheap cars for sale i mentioned that i had just bought this pretty crappy old Bug that looked like it was painted with a broom and probably would need a engine overhaul amount other things so my Dad went to look at the car i did give it to my sister and for 113dollars i bought a Brazilian made overhaul kit that had 4 pistons the rings and a complete gasket kit all my VW buddies told me those were junk but my Dad and i pulled the motor and with nothing more than a cheap auto parts store drill hone and hand tools we rebuilt that motor it got my sister thru college and she gave it back to me running it was rusted so bad i pulled the engine and scrapped the body to my knowledge that motor is still going in a freind of a freinds Beetle 35 years later that Brazilian made kit looked rough but it obviously worked heck i would;d bet if you could manufacture complete fiberglass Classic Beetle bodies at a reasonable cost guys would buy them up

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      That's a great story! Thanks for sharing.
      Lots of fun stories about the VW bugs. Sounds like you had lots of fun with a lot of bugs.

    • @gigmaresh8772
      @gigmaresh8772 6 месяцев назад

      There is an acreage in Texas that has many dozens of bugs parked in the weeds. It is close to Athens. I remember it being down the road from a place that repaired my BigTruck. But that was 10 years ago. Best of luck if you can find it. Could be a little gold mine if you could bring them back to life.

  • @glennarnold3970
    @glennarnold3970 4 года назад

    remember to spray gelcoat on mold after waxing etc let dry and then fibre glass it you will get a nice flat shiny finish cant wait to see it on ratchet nice job

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Thanks for the tip. I'll do just that. I hope it comes out nice. (fingers crossed)

  • @claudiobasten3994
    @claudiobasten3994 4 года назад

    Great job!!

  • @stevenstevens9191
    @stevenstevens9191 3 года назад

    Amazing work! Some tips for viewers who embark on this their own, using body filler spreaders will save a lot of time vs a credit card, using different colored duct tape than white would help seeing the cut line better, and definitely be careful mixing too much epoxy, hyperthermic out of control reactions are gaseous and exciting!

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      Hey, it's an Amazon gift card, not a credit card. 😉
      Thanks for the tips. 👍

    • @stevenstevens9191
      @stevenstevens9191 3 года назад

      @@DougBugBuilder haha no doubt! thanks for the inspiration!!

  • @captnjaygreybeard6394
    @captnjaygreybeard6394 4 года назад

    Thanks for saving steel bugs

  • @robertjohansson6381
    @robertjohansson6381 4 года назад +1

    Thank you for changing your mind
    it is a bug not a buggy with bug front

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Any rendition I drew up with a flat top just didn't look right. So hopefully I'll be able to make it look like a traditional bug, but with a few minor changes to make it unique.

  • @antiblingdesigns
    @antiblingdesigns 4 года назад +1

    I know that polyester fleece blankets work really well for making molds And parts. Cheap too. Use the same resin

    • @carbonshocks
      @carbonshocks 4 года назад +2

      Anything felt works good!

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Thanks for the tip! My wife's gunna wonder where her sheets are going now. 🤣

  • @kisakyetommy
    @kisakyetommy 4 года назад

    Nice work brother

  • @tonybush2
    @tonybush2 4 года назад

    Was cool watching it unstuck as you were trying to lift it

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      That cracklin noise was super satisfying!

  • @theagemon5
    @theagemon5 4 года назад

    1:35 respect for thinking this way! i feel kinda the same way i own a ford sierra not a cosworth and i don't want a cosworth because i want to modify mine with widebody and other stuff and i would not feel good about cutting up a cosworth when there are low end models to get. I would not feel right doing something like that when they are so rare. (not that i have money for a cosworth to begin with but that's another story)

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Totally agree, don't want to tear them up if not totally necessary. There's only so many out there.

  • @Smokeyr67
    @Smokeyr67 3 года назад +1

    Love the safety gear, a pair of shorts and a hairy chest😂

    • @DougBugBuilder
      @DougBugBuilder  3 года назад +1

      Not good practice I agree, but damn it was hot that day.

  • @jesscneal
    @jesscneal 4 года назад

    Great video. Just FYI for next time... You can trim the excess off with a fresh utility knife if you cut it while the epoxy is curing/when it is still pliable. A lot less dust and fiberglass doing that way.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      I'll definitely try that. Because trimming it is horrible with the dremel!

    • @jesscneal
      @jesscneal 4 года назад

      @@DougBugBuilder This guy has a ton of fiberglass videos. Some of his results are a bit hack but he has a ton of good info. This video shows the trimming with a utility knife: ruclips.net/video/iOZkwrfpit8/видео.html

  • @GrossGraphix
    @GrossGraphix 4 года назад +4

    You should use a gel coat then glass on top of that. Would give you smoother outcome. Or I use a rondo mix. I use it on the sting ray molds I made.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      I'll gel coat the piece I make from this mold. But to late to gel coat this mold. The gel coat seemed a little dicey reading about it. I might try it when I make a mold for the front clip. But thanks for the advice and comment!

    • @GrossGraphix
      @GrossGraphix 4 года назад

      Doug Bug it’s like the resin for fiberglass pretty much just don’t use Matt. The rondo ( fiberglass and bonds) cheaper rout I think works for stingrays I made. Sands easy prime paint. Have a question shoot I’ll try help if I can. Been in body work field over 10 years. Played with glass and stuff boats etc...

    • @rodneyblackley5573
      @rodneyblackley5573 4 года назад

      Yes if you spray gelcoat before you lay the glass the inner mold will be super slick. Then when you cast the first part it will release easier and smoother.

    • @edhelmrich2507
      @edhelmrich2507 4 года назад +1

      @@DougBugBuilder The advantage of applying gel coat first on molds is that it gives you a thickness you can sand before hitting the fiberglass cloth. It is true that you applied epoxy resin to the back of the cloth but that provided only a very thin surface to sand if needed.

  • @steadfastdriven4472
    @steadfastdriven4472 3 года назад

    Good job 👍

  • @DesertRatFabrication
    @DesertRatFabrication 3 года назад

    Nice work Mike, or should i call you Bruce, that was cool when it popped free

  • @snoopybrown6021
    @snoopybrown6021 4 года назад

    In the future , might try a air blower to release parts. Really easy

  • @peterkiss1204
    @peterkiss1204 4 года назад +2

    I think you could just use some water soluble paint (like food coloring) in the PVA to make it more visible.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Wow, that's a good idea! Thanks for sharing.

  • @juanrafaeltosado1812
    @juanrafaeltosado1812 2 года назад

    GREAT, JOB THANKS!!!!

  • @danielclaywell1110
    @danielclaywell1110 4 года назад

    I grew up hearing about Baja Bugs and how iconic they were. Fast forward to a couple years ago, I owned a 2002 gas turbo beetle with a sad looking wing on the back. Super fun to drive and pretty fast however I ended up bursting the oil pan doing a tiny bit of "off-roading". Part after part I was in over my head if I wanted to fix it. Car number 2 was a 2004 Audi a6 Quattro bi-turbo that I raced and drifted out the wazzoo. Funny enough, I took that flying and crumpled the transmission pan as well as gouging all down the undercarriage. I've run across the opportunity to buy a 2006 beetle and I've been tempting the idea of a Baja New Beetle. I've looked at your videos for suspension and framing but now you have me thinking about weight reduction through fiberglass😂. I'd like to hear your thoughts on a 2006 Baja Bug and how far the build should go.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      All the real modern Baja Bugs I've seen have been custom builds with the engine now in the rear. Those transaxles are expensive so it's a real commitment.
      However if you committed yourself to more of a trail Baja you could just improve the suspension of the existing bug without breaking the bank. But it wouldn't be a sand car or anything. And you would be limited with the front wheel drive.
      But whatever you fab skills are there is quite a bit you could do to it.

    • @danielclaywell1110
      @danielclaywell1110 4 года назад

      @@DougBugBuilder Being part of the "traditional" Baja Bug community, would you frown upon a FWD Baja inspired new beetle?

  • @michelevitarelli
    @michelevitarelli 4 года назад

    Great project and video. Thanks for sharing. Why not use polyester resin instead of epoxy resin?

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Talking with the local fiberglass shop they acted like Poly was a bit tricky with shrinkage and fumes. But with the knowledge I've gathered this far I think the next mold and panel I make I'll try poly. It's way cheaper.

  • @carbonshocks
    @carbonshocks 4 года назад +1

    Good work! Keep it up dude. When are you going to come over and hit the track?

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Lol, I was gunna hit your track while you turn my rotors. 😉 I'll give you a call.

    • @carbonshocks
      @carbonshocks 4 года назад

      @@DougBugBuilder you need to come join us for one of our rally sessions!! watch the video we posted today and you'll see what I'm talking about lol Just a lot of stupid fun!

  • @sailingfreakshow
    @sailingfreakshow 3 года назад

    i GUess if you wanted a cosmetic cover you could just leave the release agent off and whilst applying more carefully, just leave in place. So a through coloured matt for the look or actual carbon fabric for example?

  • @steveleston1848
    @steveleston1848 Год назад

    good job on the mold brother, I'm planning to duplicate my 20" high top fiberglass van roof, for a custom van. plan to not use the release agent.will use reynolds wrape foil and duck tape . 1st layer will be a lite fleece.streched over foil 2nd layer will be mat fiberglass around the cruved areas, want to use very little of that itchie crape.I like your reinforcing the mold bondo the outside reinforce inside w/ aluminum braces. main objective is to incorparate the rear section for a hidden household AC. what do you think?

    • @DougBugBuilder
      @DougBugBuilder  11 месяцев назад

      Sounds like a good plan, only thing I think you need to consider is any wrinkles in the foil or ducktape will transfer to your piece. So you might need to do some smoothing when you're done.
      Good luck with the project. 👍

  • @mikewixom5674
    @mikewixom5674 2 года назад

    plan to use this info to make a headliner for my 48 willys pickup. one question, can you use plastic sheeting as a release surface or will resin melt it?

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      You'll need to do a test first. I've found that Epoxy resin handles plastic much better. Polyurethane resin is more reactive to plastics. But polyurethane is cheaper and easier to use. I have used some adhesive backed plastic that handles poly just fine, but I also had it attack some tapes pretty bad. So my safest advice is to test a small piece first to see.
      The good news is I have had good results with release from plastic. Even if it attacks it they still release well.
      Good luck with the project.

  • @Richardskull
    @Richardskull 2 года назад

    Wonder if you made one fiberglass and flex seal on top , might look good , flex and not bust.?

  • @emjay1952
    @emjay1952 4 года назад

    Would using compressed air help release the mould, just small jets at a time. Just a thought.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      Somebody else mentioned that, I'll give it a try on the next release. Thanks for the idea. 👍

  • @benalexander1000
    @benalexander1000 4 года назад

    Thanks for this. Which seats are you using please? Do you have the weights? Many thanks. Ben

    • @DougBugBuilder
      @DougBugBuilder  4 года назад

      NRG, FRP-301. I bought one so far and mounted it in the drivers position. I like it so I think I'll buy another for the passenger seat. I don't know exactly what it weighs, but it's not to heavy.

  • @akrammahmoud2036
    @akrammahmoud2036 3 года назад

    Very nice 👍

  • @dirtyscant3447
    @dirtyscant3447 4 года назад

    nice dood!im feeling the no canibal thing.

  • @user-iu9dt2ez5b
    @user-iu9dt2ez5b 3 месяца назад

    Cool video one question how come you didn't use gelcoat on the mold would make it easier to see imperfections, also would suggest a fiberglass roller tool to make it easier to remove bubbles and make it real smooth.

    • @DougBugBuilder
      @DougBugBuilder  3 месяца назад

      I thought I didn't need it just for the mold. But I was wrong, I always use gelcoat on my molds now. It works much better.

  • @bustbeel1
    @bustbeel1 7 месяцев назад

    I need an interior hard back headliner backing for a 66 Charger?

  • @TEAMPHY6
    @TEAMPHY6 2 года назад

    One trick is to blow compressed air underneath the part to help separate the mold/buck or mold/part.

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      I've heard that, I keep meaning to try it on my next part.

  • @godsowndrunk1118
    @godsowndrunk1118 3 месяца назад

    Yep.... fiberglass resin sticks to metal really well.... unless you want it to.

  • @ts302
    @ts302 3 года назад

    Great work Brother! I'm looking to do a similar project, restore my hot rod and build a replica body for a race car. Dumb question, why build a mold? My plan was to build a 'mold' that will be the outer skin, then adding more layers underneath to stiffen the panel. Please use proper PPE. Stay safe!

    • @DougBugBuilder
      @DougBugBuilder  3 года назад +1

      Doing it that way you'll need to do extensive work to get the outside smooth. And it won't be an exact copy of the original. Making a mold, then a piece will make it smooth, and an exact copy. Your way should work, but there will be some compromises.

  • @jeffinillinois
    @jeffinillinois 4 года назад +5

    I'd love a whole fiberglass body so I can mess with a body without hacking up a bug!!!!

  • @mrhuge4750
    @mrhuge4750 2 года назад +1

    Wsup Doug
    I have a 2003 bug convertible that top was vandalized and has leaks.
    It's a good car but I'm not feeling the cloth top.
    I had a idea for a kinda home-made hard top kinda like a full targa.
    Any suggestions?

    • @DougBugBuilder
      @DougBugBuilder  2 года назад +1

      I think you could probably make a custom fiberglass top like I did here.
      Mold it off an existing VW bug top if you can find one to copy.
      Then modify that to fit your convertible. But make it so you can take it on or off if desired.
      That would be pretty darn cool!

  • @HPTaxidermy1
    @HPTaxidermy1 4 года назад +3

    Sometimes blowing air up under the Fiberglass will help it release the suction

  • @bhupendradesai3402
    @bhupendradesai3402 3 года назад

    What cloth is work for binding wax? Like in construction iron bar is working to bind cement mixture.please reply for onward submission

  • @GusgusA1
    @GusgusA1 3 года назад

    would you recommend more layers af fabric for mor strength?

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      No, but I wish I epoxied in some wood bracing for strength. When I layed up the piece in this mold is was moving around more than I wanted it to.

  • @gigmaresh8772
    @gigmaresh8772 6 месяцев назад

    Oh, how I wanted to put a Wonderbug hood on my "65 Beetle
    Now I want one for my '08 Smart 💕
    And I betcha they would sell like hotcakes

  • @danielpereira5689
    @danielpereira5689 3 года назад

    Hi, amazing work on the bug, how much do you think you spent on materials to make it?

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      Probably about $200, it took a lot of resin.

  • @davewilliams6172
    @davewilliams6172 4 года назад +1

    PVA is Polyvinyl Acetate or wood glue. Nice job on the mould making, I hate the smell of the resin and agree with you about the glass fibre...it's nasty!.
    Glad you have some respect for VW bugs and not wanting to chop up a good shell just for panels.
    Wratchet is looking so good right now...keep up the good work.

  • @DJ-yp4kc
    @DJ-yp4kc 4 года назад

    Very Good

  • @nicolatesla5786
    @nicolatesla5786 2 года назад

    doug bug do you think it needs more fiberglass to make it more stiff as a mold?

    • @DougBugBuilder
      @DougBugBuilder  2 года назад

      What I've learned since then is to probably add some foam stiffeners. For molds I've used that in the past. The spray foam is dirt cheap, and really adds a lot of strength.

  • @arghyapratimroy7765
    @arghyapratimroy7765 2 года назад

    Very good idea. I also want to redesign my old maruti 800. I need some clay work also for modify the exterior look. May you help me with any suggestion ?

    • @DougBugBuilder
      @DougBugBuilder  2 года назад +1

      Sorry buddy, I really don't have any clay experience. Although I have done some similar work where I used drywall mud to build things up.

    • @arghyapratimroy7765
      @arghyapratimroy7765 2 года назад

      Ok.. thank you bro

  • @estpst
    @estpst 4 года назад

    that was cool

  • @Demop_VW_garage
    @Demop_VW_garage 4 года назад +2

    why not use chopped strand matt? its way easier to work.

    • @DougBugBuilder
      @DougBugBuilder  4 года назад +1

      Great question. Apparently mat works better with Polyester resin, and I started with Epoxy resin. Local shop said it won't break down the mat as well. So as I use up my Epoxy I will be switching to Polyester. When I do that you'll see me using more chopped mat.

  • @TheBugbugboy
    @TheBugbugboy 3 года назад

    you probably already know or have figured it out, but, an air nozzle with a quick blast of air does a real quick job of separating a mold from a plug

    • @DougBugBuilder
      @DougBugBuilder  3 года назад

      I've used that some now, but when I popped this mold I didn't. Woulda been much easier. 😉
      But I appreciate the tip.