Ethanol Production Process From Molasses Inside Factory | Ethanol Manufacturing Process
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- Опубликовано: 2 июл 2024
- Ethanol production from molasses typically involves the following steps:
Fermentation: Molasses, a byproduct of the sugar industry, is a viscous liquid rich in fermentable sugars. The first step in the production of ethanol is the conversion of these sugars into alcohol through fermentation. In this step, molasses is mixed with water and yeast, which breaks down the sugar molecules into alcohol and carbon dioxide. The fermentation process takes place in large, airtight tanks called fermenters, which are typically made of stainless steel.
Distillation: After the fermentation process is complete, the resulting mixture contains about 10% ethanol. To obtain a higher concentration of ethanol, the mixture is distilled. Distillation involves heating the mixture to evaporate the ethanol, which has a lower boiling point than water. The vapor is then condensed and collected in a separate container. This process is repeated several times to obtain ethanol with a concentration of about 95%.
Dehydration: The final step in the production of ethanol is dehydration. In this step, the ethanol is passed through a molecular sieve, which removes any remaining water molecules and further concentrates the ethanol. This process results in the production of anhydrous ethanol, which contains less than 1% water.
Denaturing: The ethanol produced from molasses is typically denatured before it is sold for industrial use. Denaturing involves adding small amounts of chemicals such as gasoline or methanol to the ethanol to make it unfit for human consumption. This is done to avoid the high taxes and regulations associated with the production of consumable alcohol.
Storage and distribution: The final step in the production of ethanol is storage and distribution. The anhydrous ethanol is typically stored in large tanks and transported to industrial users, such as chemical manufacturers, fuel blenders, or pharmaceutical companies.
Raw Material:
Molasses, Yeast, Anti- Foam, Urea, Calcium Hydroxide, Soft Water, Process Water, Salt, etc.
Ethanol production process machines and equipment:
Distillation section, fermentation section, turbine, water pump, boiler, R.O plant, water softener plant, columns, condenser, control valves, flow meters, pressure transmitter, vacuum pump, label transmitter, piping section, molecular seals, air compressors autoclave, lab equipment, etc.
Chapters
00:00 Introduction
00:23 Fermentation
03:10 Water recirculation system
03:34 Separation
04:42 Purification
07:19 Store
07:46 Weast water treatment
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#ethanol
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इस प्लांट की बदबू बहुत ज्यादा आती है जो की आस पास के 5 किलोमीटर तक के एरिए को प्रभावित करती हे ,,ये पक्षियों और प्रकृति के लिए नर्क है
I am a chemical engineer in this feild, good explanation
Thank you so much
Where are you located in world please. Because I want to make one like that.
@MrMasterleval what is the function of low wind reciever in production of alcohol from molasses
Hello I need Some more information can u give me your no
कोई किसी कैमिकल्स फैक्टरी का idea दो जी
We r enjoying the music, nice
No, Dought in video but what Informative information provided to see your video when I am not a factories worker or nor your industries. Answer is we used the ethonal fule oil. Rishi Kumar Satsangi
Good opportunity for India to reduce depandenc on OPEC nation
Yes
Ethanol plant efficiency how to calculate??
Sir usme jo dhua upar ki aur ud rhi he woh kis chij ka dhua hai
@Mr.master Which company and where ??
Intersted plzz give me all detailss
plant kahan laga hua is plant ki kitni cost koun si company ne lagaya hai
Konsi company ka hain bhai
How much investment in this business??
Anyone have process unit sizing calculation
Sir kharcha kitna aata hai issiye dalne mai
How much this whole plant cost can you share the details actually I'm interested in opening my own production plant
2000 crore only
Aisi factories se kitne dur ya distance me ghar bnna chhye
2000-2500 meter ki duri per
Production capacity❓
क्या यह चावल के waste से भी बनाया जा सकता है
Yes
Kaha ka plant he
Gariyaband chhura ka hai
Itna Nhi bna Hy Bhai, my vhi rahta hu
Sir es ki pfd share kr sakty hen?
Pdf to nahi hai par description mai text add kiya o use kar sakate ho
Sir kya is plant se agal bagal ke ilake me smell aati he kya?
Nahi
@@MrMasterlevalबहुत ज्यादा आती हे सर इस फैक्ट्री से परेशान हो चुके है हम ग्राम वासी इसको बंद केसे करवाए
yeh plant kahan setup hai
Maharashtra
koun se company ye full plant setup lagati hai us ka contact number mil sakta hai
@@jatindersingh1699praj industries Ltd pune
यह प्लांट कितने रुपये में लगाया जा सकता है mid या small साइज का
10-50cr
I am interested but I have no land.
Plz share how many land require?
It's depend on plant capacity, but minimun 40acre required
for rs production 3 acres for mollasis 15 acre
छोटा पलाट लगाने में कितना खर्चा आये गा
6 caror
Hi iam interested ..may i know the location and costing
Ask me
Send your number
@@shivamaher5599How to contact you
Kitne kg molasses se kitna liter ethenol banta he ?
ethanol obtained was 20 ml per 100 gm of molasses approximately
I work ethanol company
Kaha
कृप्या ज्ञान संकेत प्रचार करते वक्त अंग्रेजी शब्द को प्रयोग ना करें तो अच्छा होगा इसके लिए शुद्ध हिन्दी में ही वार्तालाप करे अवश्य नहीं साधारण हिन्दी में भी वार्तालाप कर सकते हैं। अंग्रेजी जोड़ने से अज्ञात लोगों को समझने में कठिनाइयां होती है ।
बात तो आपकी बराबर है मे कोशीष करता हू
@@MrMasterleval ये हमारी मातृभाषा है इसमें कोई कठिनाइयां नहीं होगी । प्रयास हमेशा सफलता का मार्ग है । उदाहरण के लिए मैं तमिलनाडु से हूं । और तमिल और हिन्दी में बहुत फर्क है । मेरी प्रयास हमें आत्म निर्भरता को उत्तेजित करता है । जय हिन्द जय भारत वंदेमातरम 🇮🇳 வணக்கம்
@@MrMasterleval ap no contact no chaiye sir plz
Ethanol factory setup cost
50+cr 200 KLPD plant
10 cr
Hi , it's for sale?
Yes
@MrMasterleval interested for buying
Where it located nd what is to cost ?
Sir muje ap ka contact no chaiye plz no send me
Company ke contact details diye hai description mai
Abe ye aam Aadmi nahi karsakta ministers chahiye 200 ekad ki sirf zamin chahiye😅
Bat to teri sahi hai lekin aam adami dekh to sakta hai na.. Samjha kya mamu..
@@MrMasterlevallocation?