Polaris Ranger 500 Fuel System Overhaul
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- Опубликовано: 15 сен 2024
- In this video I go over how to rebuild your fuel system, replacing carburetor, fuel pump, fuel lines and all filters. Also show some common issues for not running correct or no start. This covers all Ranger models equipped with the 500 carb engine from 2001-2008.
Great video. I’m going to do this to mine. BUUUUUTTT……We need you to put links to parts in your video descriptions so that we can source the correct parts.
I was just at O'Reilly's and I was bot able to source this part.
BY FAR THE BEST BEGINNER/NEVER DONE IT BEFORE VIDEO!!!! You explained perfectly and thank you!
You’re a literal lifesaver man I appreciate the content thanks for the help!!!
Great video, no nonsense, just the facts .
A link to the parts would be great!... :D
great video
I'm having a no spark problem, I've replaced the battery, starter and selinoid and the CDI box and the coil and the plug. I was driving and I slowed down it just died and been dead ever since.
I'm 67 years old and a veteran and don't get around to good and it's my hunting buggy, I even put a winch on it so it can do the hard work for me. But trying to get any help on a 2006 Polaris ranger 500 4x4 because most people have newer ones,I saved for 10 years for mine. So I was hoping for some clues maybe, I've heard crank positioning sensor but I can't find it, I heard fuses can't find them either. And hear you are working on a 2005 Polaris ranger 500 WOW, so do you have any clues so I can get this thing going please
I've a 03 Ranger 6x6. The insulation in front of the exhaust manifold caught fire. It shorted my fuel pump wires and i think the relay. Do you know where the relay is?
How about linking all of the products you used. And what size is the fuel line?
you mentioned a video for the for the governor , when you showed the carburator. where can I find this video?
Where did you get the carb boot from? Great video on your part thanks for the info
What is the carburetor manufacturer you used
What is the link for the fuel pump and/or part number for oriellys fuel pump? Do you know what the psi is on these replacement pumps?
Have u worked on any of the older rangers I have a 99 I have some questions
Thanks very much I enjoyed your video. I am replacing the carburettor on my Polaris Ranger 6 x 6 1999 and would appreciate any advice about where to source a carburettor/fuel filter and fuel pickup tube and pickup device.
I have a question on which carburetor rebuild kit you’ve had the most success with? I have ordered a few throughout the years n with my experience at least, the jets, needles n or some other small components aren’t never the same as the original. Also I’ve heard u mention that you’ve had good experience with a certain brand of aftermarket carbs I’m wondering if you’re willing to share that information. If you see my inquiries thanks for all ur help u have already shared in your videos!
I see you used hose clamps on the fuel pickup. How did you get that back into the tank, didn't think it would fit in that hole?
I put the hose in tank then pull it through gas fill neck, install pickup filter and clamp then pull it back into the tank. The upper clamp has to be a spring tension clamp, once it’s on snip the ears off and push it back into tank. Hope this helps.
Would you have the O'Reilly fuel pump part number by chance? Thanks
could i have a link to the carb?
Great video. Thanks for making it.
Is the fuel pump supposed to shut off? Because my runs the whole time when i have key on
How come you don't leave a Link to the parts on Amazon. I've been looking for the gas tank top elbow and the bottom pickup strainer
Awesome video thank you for all the free information 👍🏻. Just got an 2005 500 4x4 and it just dies then starts right back up then may run for an hour then die again but always starts back. Any ideas?
Cool 😎, thanks 🙏
I’m not getting power to my new fuel pump. Any ideas?
It's been about 5 years since mine quit running. Added more fuel back then still wouldn't run so put in back of my big building. After just watching this video I see it has the same fuel pickup tube,screen,check valve that my bobcat skidsteer has that also has the same tubing rot problem. (Probably was the problem all along) of course now I get to replace everything like I just watched you do. I will also try your recommended true blue fuel line. (What size do you use?) Great video time to get dirty!
Thanks for the info. I don’t understand why the carbinlet manifold boot has to be replaced. Any cracks on the outside don’t necessarily translate to ingress thru to the inlet. You’d need to see cracks on the outside that correlate with cracks on the inside of the boot, or am I missing something?
Your welcome. You are correct however a very common failure is we’re it seals to the cylinder head. Plus on a machine that’s pushing 20 years old it’s good to have a complete new system to insure another 15 plus years of trouble free service.
@@montemania198210 Sure would be great if you added the part numbers and sources. Thanks.
Great video, thank you!
I haven't found decent carb from Amazon, would love the link to the one you use..
Super helpful. Thank you
Glad it was helpful!
@@montemania198210can you link the products used in this video? I need to redo mine
i have a 2002 polaris ranger 500 i got the after market carb but could not get it to run right would not ider tryed changing main jet and small jet in bowl , could not get it to work so i ended up using the difram in my old carp cleaned it up i am still having gas pour out the over flow. one other thing mine has all ways been a dog no power the stater and triger was changed but they messed it up ??? dont know so i got a nother triger and stator not quite sure wair it should be set any help would be great
So the aftermarket carbs will leak cause the floats and seats in them are to weak for fuel pump (aftermarket meant for vacuum pumps). If your oem is leaking from over flow check float height and possibly replace the needle and seat.
Have 1 the same my wont start at all is there any fuses in
Can u send me a link on all parts you used for this polaris ranger.
what was the part number for the carb to air cleaner tube
Part number is 5411976. Can get off of Amazon
Where is the part number for fuel pump at O'reilly's
thank you
What brand was the after market carb you got on amazon?
I second Craig C's question! Thanks for the video very helpful
@@WellDoItLive8 mukumi Carbs
Be careful with the combination of a Chinese fuel pump and a Chinese carb. The Chinese carbs have a weaker needle and seat than the Japanese Mikuni and sometimes the Chinese pumps pump 6-9 psi instead 4-7 as spec. I had a pump that was flooding out the carb. Ended up using a niche brand carb and an osias brand pump based on my research and that worked very well. If you can rebuild that mikuni carb it’s a much better quality product than the clones.
I experienced that problem myself. After I replaced the carb as well as the fuel pump and all the other lines that this video recommends due to letting the Ranger sit for too long and the gas going bad and messing up the entire fuel delivery system. When I started it, the carb was overflowing. I assumed that it was the carb and had the supplier send me a new one and it did the same thing. Then I found out that some of the (cheap) fuel pumps have too much pressure. Most of the ones on Amazon don't say how much pressure they have but one that I saw said it operates at 3 to 5 psi. Another one said that it operates at 6 to 9 psi and was supposedly the correct aftermarket pump for my vehicle. I checked the pressure on the one that I had recently installed and it was at 6 psi (although I'm not sure how accurate my pressure gauge is). I ordered the 3 to 5 psi pump today and hope it get it installed shortly. Will give an update at that time.
What brand carb did you use?
I use Caltric carbs.
WELL LOng story but this thing is the most gutless thing iv ever had with the stock carb flote its kinda hard to see wair it might be level but i reajusted it and added a fuel filter with a return pipe on it so it wont have that much psi hoping this dose the trick its probably one of the worst 4 wheelers iv ever had but then a gain some dush bag has butchered it up in pritty good shape thank you
Might you have a hose going to the top cover on carb?
@@montemania198210 I did that was ran to nothing when we just got ours im rebuilding the carb .I saw some of the same models had like a pressure hose setup deal that acts as a speed governor that it can connect to but that was not on our 2005 polaris ranger 500 only the loose cable off the top of the carb . then I saw a couple other videos where the oem carb did not have the outlet on top nor the hoses for the governor. should i cap it off ?
@@nathanw5747 yes cap it off. That’s goes to vacuum speed regulator if equipped. Cap it off, carb slide will now open all the way.
:)