How To: Fabricate A Plenum Box With BASIC Hand Tools | HVAC Ductwork

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  • Опубликовано: 24 дек 2024

Комментарии • 590

  • @briar4657
    @briar4657 Год назад +13

    Concise and to the point with 15 minutes and 53 seconds of useful information unlike the guys who bs for 10 minutes to make a 15 minute video with 5 minutes of useful information.

  • @ACmanDean
    @ACmanDean 2 года назад +62

    I have been in the Hvac business for 30 years on the repair/service/ installation side. Always had the sheet metal guys build plenums I needed. Well, for what ever the reason, they didnt like me very much and refused to teach me. So I invested in what tools I needed, similar to yours and began to learn on my own. Videos like these are a great aid to me. Thank you so much. I have been doing sheet metal on my own now for about 6 months. Your video has helped me.

    • @isaiahbeanisaiahbean4525
      @isaiahbeanisaiahbean4525 11 месяцев назад +2

      I'm 19 learning ang video u can recommend?

    • @ethanrogers3968
      @ethanrogers3968 8 месяцев назад +1

      ​@@isaiahbeanisaiahbean4525What would you like to know about sheet metal? I'm 20 and a 3rd yr apprentice. If you've got any questions let me know

    • @mikejustice1196
      @mikejustice1196 6 месяцев назад

      @@isaiahbeanisaiahbean4525sheet metal is fun.
      Sheet Metal Dude utube.
      He’s the best and very detailed and doesn’t skip a beat and there’s no BS with him and no sick music to listen to

    • @enjoythegame9070
      @enjoythegame9070 Месяц назад

      Hi sir

  • @JustFixIt99
    @JustFixIt99 2 года назад +109

    I would love to see this made into a series. Take each basic part of a solid duct system and show how to make it with basic tools.

    • @brotheraugustine
      @brotheraugustine 2 года назад +9

      I second this

    • @igotsomespace
      @igotsomespace 2 года назад +5

      I second this

    • @sorinankitt
      @sorinankitt 2 года назад +3

      @@igotsomespace you mean 'third this' ! 🤣

    • @fishandgameman
      @fishandgameman 2 года назад +3

      I’d like to see this one made out of two pieces instead of four, sans the lid, only using hand tools. You would only have to make one bend with something other than the tools shown. I can think of several ways, but seeing it done would up confidence.

    • @amiga2025
      @amiga2025 Год назад +1

      i keep hearing S-slaw

  • @mkestlz
    @mkestlz Год назад +7

    you tube is cool as hell. i've been a square duct / hvac layout and installer for over 30 years.I ve installed more than several hundred hvac systems. I worked with and was taught by several old men who were sheetmetal mechanic in the 60's. But none of them ever showed me about the screen roller to make a cross brake. I would of never thought of that. Thanks for sharing. Sheetmetal fabrication is becoming a lost art. I am trying to learn all of the old ways of sheetmetal fabrication, and (tinsmithing) . I'll definetly use the screen roller to put a cross brake on my tie ins next time I change out a unit and have to field fabricate the duct work.
    Thanks Again

  • @andrejwalilko634
    @andrejwalilko634 2 года назад +5

    thank you for jumping straight into it instead of a lot of hullabaloo at the beginning of the video :)

  • @zacharyloewke6366
    @zacharyloewke6366 2 года назад +2

    If you're not privy to the Hilti S-MS HHWH sheet metal screws, they are a serious game changer. Absolute beast for assembling ductwork. Once you use these, you'll never go back. They are more than worth the money.

  • @James1095
    @James1095 Год назад +8

    Using the window screen tool to make the cross brakes is genius! I've had one of those tools hanging on my pegboard for years and it never occurred to me to use it for that. Lacking a large box & pan brake has been an obstacle but with that trick under my hat I hardly need one now.

  • @davek6630
    @davek6630 2 месяца назад +1

    To do the cross break, I lay the metal on a piece of cardboard and used the wife pizza cutting wheel! It worked great!

  • @robertlowrey5485
    @robertlowrey5485 3 года назад +11

    always been kind of intimidated by metal stuff, this gave me a bit of confidence. I want to play around with some sheet metal now.

  • @nelsonperez416
    @nelsonperez416 2 года назад +30

    I just made my own plenum box aided by this video and it turned out great. Very good video. I used a pizza cutter already at home for the cross breaks and it did the job perfectly. Thank you!

    • @Meatwad.Baggins
      @Meatwad.Baggins 2 года назад +2

      I was thinking about using a pizza cutter 😉

    • @LovelessRanch
      @LovelessRanch Год назад +2

      Great idea! Probably leave that one out in the shop now…. Don’t think it will be great at cutting pizza anymore 😂

  • @Persephales
    @Persephales 2 месяца назад +1

    wow that was so crisp and clean...you could make this into ASMR so easy...So satisfying

  • @JCorte-hk2lc
    @JCorte-hk2lc 4 месяца назад +1

    BAS technician here, installing my home A/C project. Watched tin knockers for years, but never really paid attention. Good tutorial, thank you!

  • @wilianaldanadiaz7086
    @wilianaldanadiaz7086 11 месяцев назад

    You just save my life literally
    The old house that we live in does not have a register/supply box for our furnace
    Thank you so much

  • @yippeethreeeight
    @yippeethreeeight 9 месяцев назад

    Fantastic video! My installer screwed up my ductwork, and is dragging his feet to come and fix it. I've called other companies, and it's too small a job for them to be interested in, so I've decided to try to fix it myself. This video is exactly what I need to do it.

  • @mikeerin5031
    @mikeerin5031 2 года назад +15

    These types of videos are the best ones. Teaching folks how to put things together and build ductwork at home. Keep up the great content.

    • @picklerix6162
      @picklerix6162 2 года назад

      Steve Lav has some pretty good sheet metal videos. He does a good job of creating sheet metal transitions to tie in the new furnace with the existing ductwork. For some reason, most of the HVAC contractors in my area love duct board but I’ve seen some real sloppy installations using that product.

  • @redneckgoatfarmer
    @redneckgoatfarmer 2 года назад

    DIY guy here. 👍 Learning tins from your vids.

  • @toad7671
    @toad7671 Год назад

    Tryna learn more , 17 and been in it for the past 3 months , helping us out

  • @xmassan20906
    @xmassan20906 3 месяца назад

    Pros make it look easy. Back to my day job.

  • @sergeyakimov7332
    @sergeyakimov7332 Год назад

    Thanks why appreciate working with old heads.. they might be grumpy but you can learn a thing or two..learned all these tricks working side by side with so amazing guys

  • @tygoulding2547
    @tygoulding2547 10 месяцев назад

    This video helped a ton. Thanks man. With a little perseverance and help with people on RUclips you can do a lot.

  • @SnipFishFab
    @SnipFishFab Год назад

    RUclips didn’t exist when I started .
    Good on you for teaching 🙏🏽🤘🏽

  • @netsplit64
    @netsplit64 Год назад

    Thanks to this video I built a very nice and solid plenum!

  • @Dave-nm3xc
    @Dave-nm3xc 2 года назад

    Thanks for this video. I know absolutely nothing about HVAC, so its fascinating to see how its done.

  • @TheModelmaker123
    @TheModelmaker123 3 года назад +1

    This was a very helpful video. I got a little aggravated with commenters saying this could have been done with one piece of metal. Sure it could have, but how many DIY's have a 4' metal brake to make the bends. This video showed how to make the plenum with basically common hand tools .. and the 2 foot hand bender. It sure boosted my knowledge for dealing with sheet metal. Thanks

    • @DevonBurgess
      @DevonBurgess 3 года назад

      This can be done with one piece of metal and no brake as well. If you notch each corner top and bottom of the plenum prior to bending, you can easily bend this up in one piece.Line the edge of your folding bar up with your notches Put a c-clamp or some locking pliers on each end so it doesn’t move, and bend away.
      OP’s way may be easier, but it’s more labor and material intensive.
      Try not to get aggravated next time. Some of these people are just trying to educate. Sorry if my explanation was hard to follow, everything is a little easier to teach in person/video.. 😅

  • @dennishala1272
    @dennishala1272 3 года назад

    Ur a great teacher. After seeing this I would snap a chalkline corner to corner and that would be my line for the ❌ to roll it out. I'm creative like that

  • @gerardoortega4027
    @gerardoortega4027 2 года назад +1

    When I was a kid, my Dad taught using thin cardboard and then used the 4ft brake to make the bends. I really enjoy it. We used to reconditioned swamp cooler and make new one from scratch - Nice video! thanks for sharing!

  • @markhemming-d9j
    @markhemming-d9j 4 месяца назад

    THANK YOU! Greatly appreciate the minimal approach taken with hand tools and ready to tackle my first custom transition (in Philly).

  • @amadorsalas8035
    @amadorsalas8035 Год назад +1

    Very helpful bro.

  • @DennisCrossSr
    @DennisCrossSr 5 месяцев назад

    I’m in need of a little duct work for my powder coating booth. Was going to google the pieces that i might need. And decided to watch a video. Thanks for your video. The screen roller i already have. Plus I’m retired and wanting to learn a lot more fabrication techniques. Keep up the great teaching job. You are a teacher. Easy to learn from you without any B/S. Teach ON. Thank you so much.

  • @starhopper457
    @starhopper457 Год назад

    "Let's do some work!"... refreshing to see a solid work ethic from this young gent. Well done, and inspiring. I need to do some work myself to modify some of the ductwork on my A/C. Kudos Sir!

  • @dennisday-d6i
    @dennisday-d6i 5 месяцев назад

    I just made a supply plenum just like yours but different dimensions. It came out awesome. Thank you for your teaching time.

  • @clifffiftytwo
    @clifffiftytwo 9 месяцев назад

    One example where a DIY homeowner might find this process useful is connecting a replacement downdraft cooktop to an existing ductwork to outside. I fiddled with fittings and adapters for two days but there just wasn’t room inside the cabinet.
    The solution- a small plenum box built exactly as you describe here with a cutout for the fan unit on top and another cutout for the round existing exit duct on the bottom.
    All the parts you use are available at a nearby home center. If I had anything to ask you to add it would be the materials used to seal the box during installation.

  • @aliposhtpazan2625
    @aliposhtpazan2625 2 года назад

    God bless you for showing us how it is done with some easy hand tools. Many thanks

  • @napoguevara6450
    @napoguevara6450 2 года назад

    I pay $90 for one already made and looking at it well It is very easy to do it it does not cost Thanks man

  • @brianphillips4115
    @brianphillips4115 2 года назад

    love the screen roller or pizza cutter idea for your cross break, genius

  • @rageofsaturn
    @rageofsaturn Год назад

    As someone who's fairly new to the feild I appreciate you teaching the sheetmetal side of this. It's not something I have much experience with most of the plenums and hard duct usually comes in 3 pieces the "L" shaped sides and the end cap but this? I'll show the guys up one of these days at the install.
    Thanks for the content brother

  • @jcb9490
    @jcb9490 2 года назад

    Crazy how well the cross breaks turned out

  • @deniseandmarkfirestine7443
    @deniseandmarkfirestine7443 21 день назад

    Great video! I can do that myself and save money and leaned alot! Thanks so much!

  • @robwilson782
    @robwilson782 2 года назад

    I'm not a tradesman, just a handy home owner and I was look to make a drain pan. Your video was my next youtube suggestion. I'm not even sure what that's used for, but it's a thing of beauty and I enjoyed watching you make it. Thanks.

  • @mercerino
    @mercerino 8 месяцев назад

    Awesome and concise. Super helpful. I have one simple 24x36x12 plenum to building and didn't want to get an HVAC outfit in just to build that.

  • @BigFarm_ah365
    @BigFarm_ah365 2 года назад

    I'm not in the HVAC trade, so I had never seen one of those bending bars. Had to watch the rest of the video to see if there was any other life changing tools I wasn't aware of.

  • @boby115
    @boby115 3 года назад +8

    Love the tip on the screen roller to make cross brakes, great idea ( someone was thinking when they came up with that idea)👍🛠.

  • @captainmonzi9472
    @captainmonzi9472 2 года назад +1

    GREAT JOB! Nothing like RUclipsU!
    Thank you Professor HVAC!
    Had an A/C guy install a new system for me and they had the plenum built out of rigid insulation…. New system blew apart the crappy plenum. Thanks to your very well dont video I’m going to make a sheet metal plenum tomorrow.
    You are the first “subscribe” I’ve ever done!
    Now I just have to look for a video on how to attach the flexible ductwork to it and I’m golden!

  • @michaelroach8607
    @michaelroach8607 3 года назад +6

    I found saving my cardboard underneath my sheet metal helps make the cross breaks.

  • @daveg8918
    @daveg8918 3 года назад +13

    Awesome work Zach. Makes people who are Not confident definitely more confident in doing that stuff.

  • @W4AX
    @W4AX 3 года назад +4

    Zach. One of your best videos yet. I learned some great tips. Thank you!

  • @lafonpancho9842
    @lafonpancho9842 3 года назад +1

    Great job Zack. Thank you so much for that class. Respect from NYC.

  • @richardthomas1743
    @richardthomas1743 2 года назад +1

    I found your channel a few weeks back. I have to say that I am enjoying it and am learning a lot. I think that you would make an excellent teacher. Thank you and thumbs UP to you. 👍

  • @nated5166
    @nated5166 2 года назад +3

    Man that's beautiful work! I'm in school for HVAC now and duct class is one of my favorite ones getting to be in the sheet metal shop and doing projects

  • @BruceLeanTrades
    @BruceLeanTrades 2 года назад

    i do new construction and we have a shop guy who builds all of our plenums, transitions, mixing boxes etc but it’s still nice to learn so one day when i’m out on my own i’ll be good to go lol

  • @advancedbasher
    @advancedbasher 2 года назад +1

    First time seeing how to do sheet metal .. you made that look easy!.. Great Job I would like to see more with the basic tools also .😁

  • @5238117
    @5238117 3 года назад +17

    I love the great content on this channel!
    I’m not too field experienced but 22 years in the industry on the supply side. I had questions about a lot of things the contractor goes through daily. So through your channel I have a greater appreciation for the work that you do.
    Thanks
    R

  • @k.sullivan6303
    @k.sullivan6303 3 года назад +6

    That's a nIce job! As others sometimes do, I also make a safety edge on the bottom flange. Another thing that can be done, is instead of using S cleat for the seams, you can make your own Pittsburg Locks which look far better and more rigid. The Pittsburg locks take quite a bit more time by hand though. Many guys in the field would just use the S locks as you did, but if the job was a big profit job, or for your mother or father you might spend the extra 30 minutes to an hour making those Pittsburgs. WIth good handtools and experience at it, those Pittsburgs might only take an extra 10 or 15 minutes. You have a good long bar folder on hand there I see! That helps. One thing I learned here was using that wheel to make the cross braces...very cool.

  • @davidgibson9781
    @davidgibson9781 3 года назад

    That roller idea will save tons of money and time. Thank you Zach!

  • @docholliday45lc3
    @docholliday45lc3 2 года назад +6

    Gotta say I do hvac for a living and was very intrigued by how you did this, I’ve been blessed recently with a brake and a Pittsburg, both of which I’m still getting used to as they are old and have their own tricks, this is a very nice job almost a shame to bubble wrap it.

    • @solideogloria7987
      @solideogloria7987 2 года назад +1

      Those are 2 of my favorite things to use, do you layout, crossbreak, pittsburgh, bend your flanges, and then bend the 1/4 and the other half of the plenum and you'll be golden.😎👍

    • @toad7671
      @toad7671 Год назад

      You bought your own Pittsburgh machine ? :0

  • @djcampbell9150
    @djcampbell9150 2 года назад

    I recently installed a new furnace and had to rebuild the plenum between the furnace and A coil. This video was a huge help! Thanks

  • @marcus2rell187
    @marcus2rell187 3 года назад +2

    I’m in school learning this now. We’re using the Pittsburgh machine for our 1” and using the drives and S cleats to connect everything. I’m definitely grabbing one of those cross break tools

  • @jaykemm3472
    @jaykemm3472 3 года назад

    One craft closer to making my spaceship. Thanks

  • @GB-ue6wr
    @GB-ue6wr 3 года назад +2

    Clean can Zach.. nice tip on the roller for the cross break!

  • @irishhandyman2009
    @irishhandyman2009 3 года назад +1

    Thanks for sharing. The screen tool trick is great. Big help for me right now. Great explanation on how to assemble.

  • @joshuaseaton4526
    @joshuaseaton4526 2 года назад

    Go to harbor freight and get their 3' brake with stand, about 250 bucks. Worth every penny and have used it for years!!!

  • @cd1772
    @cd1772 2 года назад

    I just ordered a roller, that’s fucking sick. Besides my journeyman, you’re the only guy I’ve ever seen cross break plenum panels lol

  • @Wrighmachining
    @Wrighmachining 2 года назад +1

    Hey thanks man , used your video . I just rebuilt my plenum box above my furnace to add in a new ac coil. With a back ground in machining but no exp in sheet metal it was a snap with this videos .
    It was just like grade 2 all over again cutting out paper shaped and glueing them togeather except the paper will cut you bone deep and the glue is s clips and c clips

  • @flacojacobo5672
    @flacojacobo5672 2 года назад

    Thank you for the time that you take to make this video you are a........ beast 💪👍

  • @fredlj2004
    @fredlj2004 Год назад +1

    Great stuff

  • @Comm0ut
    @Comm0ut Год назад

    Great stuff! I'm competent at most DIY but only did my own car/truck AC work. Your vids will help me add heat pumps to my workshops. Liked and Subscribed!

  • @TheSociologyOfCharlie
    @TheSociologyOfCharlie 2 года назад

    Thank you! My first came out perfect because of this video.

  • @jeffrobuck6338
    @jeffrobuck6338 3 года назад

    You're a good teacher.

  • @campuscab
    @campuscab Год назад

    Sweet got a new furnace installed and need a plenum. Even easier than autobody 😆 all I need is a folding tool. Screen tool was awesome idea

  • @tdnguy3n
    @tdnguy3n Год назад

    Subscribed. This vid is very helpful for me as a newbie in ductworks.

  • @tomrunning357
    @tomrunning357 2 года назад

    Almost cruised by your video, but it turned out to be very informative and easy to follow. Plenums are not standard in size and this is just what I needed to to make mine. Thanks!

  • @Max_Marz
    @Max_Marz 4 месяца назад

    My ears really appreciate people that bought the surge m12 instead of the normal one.

  • @b-2466
    @b-2466 3 года назад +21

    We are working on this type of work in class right now. I made a seamless drain pan today. Thanks for the tips Zac. I'm pretty sure making a plenum box is one of our finals this semester.

    • @markanthonyrogel8221
      @markanthonyrogel8221 3 года назад +3

      Which school do you attend if you don’t mind me asking?

    • @b-2466
      @b-2466 3 года назад +2

      @@markanthonyrogel8221 it's a technical college in Kentucky.

    • @daveg8918
      @daveg8918 3 года назад +1

      @@b-2466 is Herman your teacher ?

    • @Sctronic209
      @Sctronic209 3 года назад +1

      I tried making a seamless pan just could not pull it off. Not sure what I was doing wrong.

    • @b-2466
      @b-2466 3 года назад +3

      @@daveg8918 no, don't know any herman. Mine is Keithen.

  • @m.montgomery6835
    @m.montgomery6835 3 года назад

    This is the best one I have ever seen. Thank you!

  • @MoOmran-zr5rf
    @MoOmran-zr5rf 4 месяца назад

    That was very easy and simple sir thank you

  • @nolanharris640
    @nolanharris640 3 года назад +2

    That’s a good tip on the screen roller going to add one to my tin box

  • @inqwit1
    @inqwit1 2 года назад

    Nice. I appreciate the fabrication guys I use occasionately ever more highly. And,..., I am going to follow your lead and build one for fun. Tahnks.

  • @usveteranhonorablydischarg1081
    @usveteranhonorablydischarg1081 2 года назад +1

    Good work.

  • @APECK636
    @APECK636 2 года назад

    that little roller a damn good idea for a cross brake.

  • @kevynpham
    @kevynpham Год назад

    Very professional ,very detailed ...I wish you in my town.Thanks for a video

  • @drudarby4269
    @drudarby4269 3 года назад +231

    I made it all the way through the video then decided that I better google “what is a plenum box” 😂

  • @chriscox8696
    @chriscox8696 3 года назад +1

    The best way to make cross breaks in the field is a henslers bender, i made one myself and can crossbreak a piece of metal in 15 seconds. I fabricate transitions everyday, the tool is a must.

  • @louf7178
    @louf7178 3 года назад

    Was watching the furnace installer and was perplexed by crossbreaks. I looked away for a moment, and he was finished. I was like, I missed it? So I asked HTF did you do that? A bit hesitantly he grinned and showed how he scored it - awesome.

    • @MrBen527
      @MrBen527 3 года назад

      A Phillips Screwdriver will work also.

  • @aaronbillings3250
    @aaronbillings3250 3 года назад

    Nicely done I am putting in a furnace for my daughter and I am going to follow this procedure but with the first guy's 3/8 bend underneath safety flange and I will be add gasket material thanks alot very helpful 👍

  • @brandonneims9397
    @brandonneims9397 Год назад

    That is F-ing beautiful work of art thank you I will use that knowledge to the best of my ability

  • @ramchillarege1658
    @ramchillarege1658 2 года назад

    Great demo. I have never made these, and your video and crisp identifications of the key tips make this an excellent video. You are great tech and excellent instructor. -- Ram, an HVAC enthusiast. And budding retirement tech.

  • @superheatsubcool
    @superheatsubcool Год назад

    I like that roller for cross breaks, I always used a thick screw driver which works, but the roller is a much better way to do it.

  • @wilmoney4201
    @wilmoney4201 Год назад

    Just came across this video....good stuff. Aways wondered why those lines/crease were in those

  • @bobboscarato1313
    @bobboscarato1313 3 года назад +3

    Great work particularly out in the field away from machinery!

  • @JWimpy
    @JWimpy 3 года назад

    Fantastic tip using a screen tool to crimp an X brace. Thanks.

  • @utubepro7742
    @utubepro7742 3 года назад

    Great tip on Roos hatch
    I’ve tried soo many things but can’t wait to use that tool
    Thanks!

  • @anthonycarmona7760
    @anthonycarmona7760 2 года назад

    The cross break tip!! Thank you!!

  • @donniehallaman7685
    @donniehallaman7685 2 года назад

    I never worked in a sheet metal shop that had carpet lol I was taught the cardboard trick for on the fly cross breaks tho , the screen tool is a nice touch I always used a straight edge and the heaviest screwdriver I had lol

  • @DavidLopez-wy6xz
    @DavidLopez-wy6xz 3 года назад

    I was looking for something ales,
    I found your video, THANKS
    It is good

  • @scottritter8552
    @scottritter8552 2 года назад

    Great tip with the screen tool!!!

  • @The-H-inADHD
    @The-H-inADHD 3 года назад +4

    Great job brother! Sheet metal work is something I would like to get good at.

    • @bobboscarato1313
      @bobboscarato1313 3 года назад +2

      Usually takes talent; watch out those power brakes; I knew a guy who lost his 8 fingers; he was all thumbs!

  • @tomsmith3045
    @tomsmith3045 2 года назад

    Really nice work. It's cool to see tips from people that know their trades well.

  • @switchcrafters2516
    @switchcrafters2516 2 года назад

    Really like your hand brake. Great idea.

  • @spok209
    @spok209 3 года назад +1

    I’m getting a roller ASAP. I’ve been using a flat head screwdriver with the Barfold to score the cross breaks for years. This looks easier and cleaner

  • @raindogs451
    @raindogs451 2 года назад

    I'm a 33 year HVAC guy with a full bag with tongs, Whitney punch, bar folders, tongs, tinner hammer, panduit gun etc etc etc, and while I CAN build a box, I do every 9 years. In my opinion there are very rare boxes or ducts what are well done, and none that are as good as a fab shop. Good Pittsburgh's, furnace flanges. shoes etc mean that a fab shop with do a more professional job than a field setting 100% of the time. I can't count the boxes I've seen built with S locks. It is rare that I have to build a plenum on the fly. It's an installation environment which mean, and should imo, plan. So 99.99% of my jobs are planned and executed well through planning, which means things are fabbed.

    • @stevetranchida7610
      @stevetranchida7610 2 года назад

      You are absolutely right a properly measured and pre fabricated plenum is ideal however he did a pretty solid job considering only hand tools. totally useful for on the job application

    • @raindogs451
      @raindogs451 2 года назад

      @@stevetranchida7610 I can't disagree with that.