How Doritos Are Made: A Delicious Journey From Corn to Crunch

Dive into the fascinating world inside PepsiCo's state-of-the-art factory, where the beloved Doritos are brought to life. This episode takes you on a journey to the heart of snack production in Shenta, near Shschona, the most modern and sustainable plant in the European Union. Discover how nachos, inspired by a quick-thinking waiter in northern Mexico, evolved into a global phenomenon. In Poland, Doritos reigns as the leading brand, enjoyed with guacamole, salsa, sour cream, or straight from the bag.
Witness the meticulous process of transforming 120 tons of stored corn grains into 20,000 kilos of Doritos. From cleaning on vibrating screens to boiling and soaking, every step ensures perfect moisture and texture. The corn, stripped of husks, is ground into dough and shaped into iconic triangles. These nachos are then baked and fried in rapeseed oil for the perfect crunch and color, meeting strict quality standards.
The highlight is the flavoring process, where Doritos are coated with spices and a touch of rapeseed oil for flavor adhesion. Watch as the Nacho Cheese and Sweet Chili flavors come alive! The final step includes quality control in the laboratory and innovative packaging techniques that keep Doritos fresh and ready to satisfy any Mexican cuisine enthusiast. Join us on this crunchy adventure inside the Doritos Factory.
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"Factories in Poland" is a program that takes us on a journey through production plants in Poland, similar to the famous "How it's made" format. In each episode, we learn about the process of making various items, such as machines, yachts, food, heaters, and much more. Thanks to this program, we discover the backstage of production and delve into the world of science and technology, which hides many curiosities and surprises.
Join us on this enlightening journey into the heart of electrical safety innovation, where precision meets protection.