CLUTCH TECH: Dual Clutch Transmission Clutch Assembly Removal and Installation Guide
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- Опубликовано: 7 фев 2025
- ACS stock a wide range of DCT Clutch Assemblies and Installation/Removal tools. For more information, please visit our website www.australianclutch.com.au and contact our friendly sales team.
Dual Clutch Transmissions require a special setup when replacing the clutch assembly. In this video we go through the setup process on a VW Caddy and show you how to remove and reinstall the clutch assembly in the transmission (DQ200 7 speed dry clutch). Please note that different vehicles require variations to the process for this including the tools used and tolerances as well as the removal and installation of components.
Lo mas nuevo en transmisiones. Felicidades buen trabajo.
very nice job British it's powerful ❤❤
Hi , really enjoyed the video. A quick question I have a 7 speed dsg automatic 2013 seat leon, what's the average cost of a clutch ? Thanks
I paid £700 for mk6 golf DSG LUQ clutch + labour
Hello, can you explain to me the Gds gearbox, the advantages and disadvantages, and how many kilos to change the oil, and is it the same as the normal gear, why some cars when the brakes are worn out, and some when the brakes are worn out? Thank you, engineer.
Nice work
Hi. I have a Lancia Musa 2006 1.3 diesel automatic. Sometimes gives me an error gearbox failed for 2 sec and then disappear. This message always comes when is 2d gear. It pops up for 3-4 sec and then disappear. Car change gears normal. Only when message pops up won't go from 2nd to 3nd. Only for this 2 sec. The obd error is P1742 P1818 as well.
After some days watching the problem i see that message pops up when car is in 2nd gear and wont go to 3d until message disappear. Then it works fine. Same when car is in 2nd and going to 1st.
Also sometimes when i stop and car goes to 1st gear i hear some click click click like car is trying to change gear i think. If i press gas car is moving fine. Also if i move the car 1 meter clicks stops.
Can you help please. Thanks in advanced.
can this tool kit be used to remove and set clutch on a VW DQ200 dry clutch 7speed dsg?
Hello sir I really appreciate and valued your expertise on this DCT however I would like to know and learn from your master IQ if a 2017 ioniq hybrid with DCT (3 clutches actually) can still run without a dual clutch functionality?in other words with single clutch only
I have the same gearbox which I start the car I hear noise coming from the gearbox inside ,can this items cause?
hi,very good video..is possible for you write me how is the thickness of item at time 3:33 ?? very thanks
Hi I have one of these transmissions in a VW Passat cc sport 2012 it doesn't engage if I roll the car down hill and let it pick up speed then press gas it drives then when it shifts to 3rd it's back to no power so I can press gas unless it's in second what can be the issue...does the clutch need reinstalling?
Ser bali dalawang 11 ba ikot b pano m malalaman kong sira n yong lyning niya yong ginagaw a k pg ginas m kumakalas n sira nba yong lyning niya
I have a honda fit hybrid that is showing the p287c code...is this usually a dual clutch issue?
hello, how are you, I need help, my car marks E on the dashboard, it only walks in reverse and not in drive, a scanner has already been put on it, but it marks p17c1
We was rimoved duelcluch of skoda repid, then cluch was riplace us but car is one d mod drive time jarking, what is problem
I think second cluch in play should be 4 mm but it is not proper sims fitting in the second cluch
Please you tell me what we can
It is true that for the Mercedes b classe 2012/2013 petrol 122hp you need to take out the engine to change the clutch?
Excellent video. Will contact you for the required tools.
ruclips.net/video/UAUhuXjYrY8/видео.html
Remember and remvove the circlip on the shaft before pulling the clutch pack off
There is a special place reserved in hell for the engineers that came up with this overly complicated shit.
ruclips.net/video/UAUhuXjYrY8/видео.html
Did clutch are different in 6 speed and 7 speed gearbox?
Can be converted a automatic transmission to a double clutch transmission.? Like the automatic transmission from Mercedes benz with shifting pedals to a double clutch like the amg transmission.?
Hi,
Unfortunately they cannot be changed over that easily.
Thanks bro
Hello can old clutches recalculate and work like. New I think it's it's ppposible but you must calculate agan those measurement from the new for example new itsh 0.30 mm the old must be 0.20 and readapt with diagnostic tool and work like neww baythe way bye have a nice day.
Bjr superbe video bien expliqué 👏👏, juste pour un détail pour moi mon ( kit embrayage deuxième génération K1+0,2 K2+0,2).
K1 cale 1,8mm (tolérance 1,8+0,2=2mm).
K2 cale 1,2mm (tolérance 1,2+0,2=1,4mm).
Donc avec l'outillage LUK officielle si j'ai bien compris j'ai placé une cale pour le K1 1,8mm tolérance K1 +0,2mm pour le k1 je place une cale de 2mm à la place du 1,8mm?, et pour le K2 1,2mm tolérance +0,2 pour le K2 je place un cale de 1,4mm à la fin l'opération ?
J'ai remarqué que vous avez pas pris en compte les valeur du K1 et le K2 pour le réglage final c'est pas important ?
Добрый день. Спасибо. Красиво и удачи в работы!
can dct gearbox equipped in a car be replaced by AMT (Automated Manual Transmission) gearbox?
Good video. Good tools and technology!
ruclips.net/video/UAUhuXjYrY8/видео.html
good
Excellent video! My dct fiat 500 transmission does not engage after sitting in cold weather. After a warmup by running the engine for some time... only even number gears are being used. If I manually try and engage the odd gears the system tells me that the gears are unavailable. Any ideas on the issue?
Hi John,
We haven't come across this in a Fiat 500 before and without the vehicle to diagnose, it is very difficult to know, but it sounds as if this might be transmission related rather than the clutch system. Probably best to take it to your local specialist to have a look and diagnose.
Thanks
What vehicle dual clutch transmission is this
Buenos Dias como reviso el aceite aun challenger no tiene barilla
Nice jobb .
Can you make a video of how to open (separate ) a dsg7 gearbox .
ruclips.net/video/UAUhuXjYrY8/видео.html
dụng cụ và thao tác làm thật hay ,cảm ơn bạn hướng dẫn
Thank you so much
In general, is coding the vehicle required after re-installation? How to the actuators re-learn - or is this necessary? Specifically on Hyundai/Kia applications.
Hi,
Every manufacturer has a slightly different setup. With most VW Dry Clutch setups like the one in the video, it will automatically re-learn. It may cause some check engine lights that would need to be cleared by a scan tool.
Thanks
Hi. would like to know how long the S-Tronic clutch on a b9 A4 lasts? Milage wise. 2.0TDI 190HP
Where can l get that tool
Where to buy the special tool
Hi,
If you can please email sales@australianclutch.com.au with the make, model and year of the vehicle, our sales team will be able to quote you on the required tools.
@@australianclutchservices7503 thanks you
Pour dépiessé la boîte vitesse de hyumdai tuscon
hello
am getting trouble with an dsg gearbox i remove the mechatronic to change an o ring when i put it in the vehicle it have a rough reverse and no forward need help plz
Did you put the round torq convertor good in
the first disk moves at 0.35 milimeters and the second one at 0.95 milimeters, i need an opinion as soon as possible, thank you
ruclips.net/video/UAUhuXjYrY8/видео.html
Excellent video, congratulations. Could you tell me where I can buy as tools or their numbering.
Thank you.
Thank you for your comment. If you could please send through an inquiry including the vehicles you are looking to service with these tools and your location to sales@australianclutch.com.au , one of our friendly sales team will advise you of the various options.
Thanks
,,
I replace this clutch many times. this is the 7speed 0AM transmission!
What's model car this?
ambadas tile where I can get all these tools from ?
@@perthempire1864 Audi A1, A3, TT, Q2, Q3. Any VW apart from Touareg, Amarok, Transporter and up!, every Skoda and Seat except the Citigo and Mii.
hi i remove the mechatronic for changing an o ring when i put it in the vehicle am getting problem to forward the car and having a rough reverse
need help😥
Very good video Sir
Hi my 6 speed dsg box is leaking and and jerking when downshifting from 2nd gear to 1st. Have been told that the jerking will be cured by a new dmf and clutch and the oil leak is a differant problem?
Hi Danny
Could you please advise what vehicle this transmission is fitted in and I will discuss with our technical team.
Thanks
hi it is a seat leon fr tdi 2011 i have fixed the leak it was the sump plug but the jerking from 2nd gear to 1st when coming to a stop is still there may it be the DMF?
Hi Danny
As this is a factory clutch, it would be best to take this to your mechanic or dealer for inspection. It is difficult to diagnose this problem accurately without the vehicle present.
Thanks
Hi, my mechanic says it is early symptoms of dmf failure but im not sure as im only having one symptom other than that the car is brilliant
Привет из России. Вы хороший мастер !!!!
Can you help me the buying the tool
Hi,
We certainly can assist with a quote. If you could please email our sales team (sales@australianclutch.com.au) with further details on the types of vehicles you regularly work on, they will be able to provide a recommendation on the tools required and provide a quote.
Thanks
Good video. Good tools and technology
Why vw need to overcomplicate everything?
I remeber doing simmilar job on some Hyundaia without any special tools
Hello. Whats the part number on the puller you use?
👍👍👍
Where can I get the tools separately?
Hi,
If you can please email sales@australianclutch.com.au our friendly sales team will be able to assist you with a quote for these and will be able to direct you to a local distributor.
Thanks
How about seals . Should they be replaced , considering you have the transmission torn down to this extent ?
Thanks , :-)
Wyr
God bless
Hi Wyr
Thank you for your question
This is dependent on the vehicle etc. Can you advise which vehicle you are working on? Referring to the front transmission seal/input shaft seal, in general this should just be replaced if it is seeping. Some vehicles are also prone to the seal leaking/failing and it is therefore suggested that this is replaced during this process.
Thanks
I have dsg gearbox vw car. once on highway I accidentally moved to Neutral mode and engine revved I immediately shifted to D mode. since then engine pickup is little dropped and it revves much higher in 1st gear before moving to 2nd gear. what could have damaged?
What tool are you using to take out clutch
Hi,
This is using a specialist tool that we can supply for DCT. Normally there will be be generic removal and installation tool and then specialist adapter tools for each vehicle application. If you can email your vehicle details through to sales@australianclutch.com.au our sales team will be able to send you through a quote on the specific tools required.
Thanks
sales@AustralianClutch.com.au
@@australianclutchservices7503 Is that the correct email.
@@John-ef8zf Yes it is however you will need to ensure to add sales@ on the front if you click on the hyperlink. Alternatively, please visit our website www.australianclutch.com.au and there is further contact information there.
@@australianclutchservices7503 Thank you
Is it fiesta automatic and manual use the dual clutch?
Hi can you ad a description what tools needed and what are the names? Like that l shape plate what you check the distance
Hi
The tool kit comes as a complete kit and are vehicle specific. Each vehicle will have different required tools and components for the installation. If you would like further information on a specific vehicle, please email our friendly sales team at sales@australianclutch.com.au
Thanks
Track audio??
Thanks for sharing your knowladge,just a quest,how couldi prepare the special tools that you used in the video,i mean does it have any special barcode or sth.i'm leaving in asia,iran
Keep up the great job.
Hi Amin,
Most of the tools available are specific to a vehicle model. If you would like further information, please contact our friendly sales team on sales@australianclutch.com.au
Thanks
@@australianclutchservices7503 In this case, they are specific to the transmission model, not vehicle model.
Why did you not replace the clutch plates at the same time? They surely would be worn.
Hi,
Thank you for your comment. The entire assembly is actually replaced rather than just the discs. You can see the new assembly itself being reinstalled at 4:33.
Thanks
That's really nice n simple. I need some of the release bearing n clutch to buy
Hi,
Thank you for your comment. To organise a quote for the components, please email our sales team (sales@australianclutch.com.au) with your location and vehicle details and they will be able to assist you further with this.
Thanks
Hi , thanks for the video upload, can I ask, do you not need to calculate the correct shim size by means of a calculation , or is this different from other dsg7 gearboxes, thanks
As per manufacture standard its requires to do the measurements which is quite different from the video.
Instablaster
Good
Don't forget to replace the new seals on input shafts . Otherwise it will leak oil . Bye bye new clutch
For fucks sake , why so many thumbs down? It's a professional tool and installation video...
and this suppose to be more trouble free than a normal tried and tested auto. trans. ? I don't think so .
you obviously don't understand that benefits can come with other drawbacks, this being one of them
Not more trouble free than most modern auto transmissions, but more efficient, more compact and lighter, resulting in better performance and fuel economy.
Early DCTs had plenty of problems, newer ones are better. Early automatic transmissions also had their share of trouble compared to manual transmissions. With time the problems get sorted out.
good afternoon friend where to buy the torque wrench you used
Hi,
The torque wrench itself is available from a wide variety of automotive parts outlets, tool shops etc and is just a generic torque wrench. The DCT specific tools used for the removal and installation are available from Australian Clutch Services. If you are looking for the tools required for the replacement, please email sales@australianclutch.com.au and our friendly sales team will be able to assist you further.
Thanks
is this how fiats are?
Hello,
This is a guide for the DCT units, for vehicle specific information please forward on your vehicle details along with any additional information to sales@australianclutch.com.au
Good Job! Is this a VW DSG 0AM, right?
Thanks for your comment, yes this is a VW DSG setup from a Caddy.
Tks. Very good!
@@australianclutchservices7503 crew crew crew few to few be free verge tree he ...fed we grew few few feet few few grew grew he is Bree by r free be be be
@@tclken6651 Lay off the drugs son.
Great video
ruclips.net/video/UAUhuXjYrY8/видео.html
Muy buen video. Mi pregunta es regáleme el nombre completo de el extractor que usaste por favor O el enlace d2 dlnd3 comprarlo
Hi Pedro,
The installation and removal tools are available from Australian Clutch Services. If you could please email sales@australianclutch.com.au with the details of the vehicle you are working on, our friendly sales team can advise you on the recommended tool and your closest distributor.
Thanks
Hi - Is there a similar video on the getrag 450?
Brother: I have i10. From Past some days I hear rattling sound from bottom on the car while high eselarate or release eselarate paddle after high aselarate. While normal running it is not coming. What is the cause of this sound.
Hi,
There are a number of things that could cause this. The best solution for this would be to visit a local specialist and let them listen to the sound and give a more accurate diagnosis on the cause.
Thanks
Good working sir
Can you please tell me to shim size used for k1 and k2 also to tolerance marked on the clutch
ruclips.net/video/UAUhuXjYrY8/видео.html
I have been experiencing a problem with the DQ250 gearbox for the last 10,000 km and it sounds like this:
When the clutch engages there is a clunk, the gear shifts are very linear and nothing is felt, except a clunk and a little jerk.
I have noticed this phenomenon also when I go, in any gear, take my foot off the accelerator and put it back on, a clank is heard.
I'll leave some videos below with what I'm trying to explain.
I'm guessing it would be the dual mass flywheel, the car having 210k km.
The dog bone and mounts are ok.
Replaced the CV Joints but nothing changed.
The sounds appears when you try to reproduce the noise which gets louder and louder the more you try to reproduce it
Also when i'm in idle i feel sometimes some vibratians and when i put it in D, the vibration dissaperes.
On VCDS there's no errors from mechatronic unit.
What do you guys think?
Video on my profile.
Wow, quite complex
grazieee
What's the code of this transmission? Is it a DQ500?
Hi,
This one was a DQ200 7 speed dry clutch setup.
Thanks
First thanks for sharing such great video .Dear Sir. My car 2014 volvo xc60 2.0l turbo . I believe my transmission is dull clutch too. But i am not sure about the model can u help me? To figure out??
Thanks
u should ask the official volvo garage. because every transmission is different, and in this video its a dsg used by vw /audi /skoda/seat... volvo doesnt have a dsg transmission but there own type of automatic.
Thank you for sharing. I have Renault Megane 1.5 dci EDC. How many kilometers service life have these transmissions clutch drums?
Hi Khakans
The life of the clutch is dependent on the way in which the vehicle is driven as well as any performance modifications of the vehicle. If you feel that the clutch assembly is at the end of its life, you may notice some of the following: shudder when taking off from a stop, noises from the clutch that could indicate a failure or clutch slipping. These symptoms may also be as a result of other factors but are common indicators of a clutch failure.
Thanks
Australian Clutch Services Thank you.
Also do you have a part number for clutch kits and parts?
Que trasnmicion es y de que carro
Hi,
It is a DQ200 7 speed dry clutch in a VW Caddy
Do you have DCT honda "fit" repair video...?
Hi,
Unfortunately not at this stage but we will add this to our list of future videos.
Thanks
Hi, what's up.
You are distracting me because of my bad English writing.
I'm from Mexico, change a clutch to a 2010 Audi a3 1.4tfsi car and mark two error codes after driving the 4km car. The codes are P177B and P177C.
I do not know what to do about it.
can you help me, please.
the replacement was done with the same video tool and the same procedure.
Hi Pedro,
If you haven't already, your best first step would be to determine what causes these codes. We have not come across these before but it could be caused by a variety of different factors. Probably best to get the codes checked by a local VW specialist.
Thanks
Today's car manufacture use the logic why design it simple when complicate work just a good.
For hyundai DCT will do the same process?
Hi,
Every vehicle has variations to the process for this including the procedure, tools and tolerances. For vehicle specific information, please contact a local specialist or for vehicle specific tools and information, please email sales@australianclutch.com.au
Thanks
Is their any tells me how much price of COMPLETE DCT of HONDA VEZEL 2014 Z PACKAGE price?
And how i avail it in my PAKISTAN?
Hi,
If you could please email our friendly sales team (sales@australianclutch.com.au), they can have a look and see what we can do for this vehicle.
Thanks
Hayden
Australian Clutch Services how they can look?
I live in PAKISTAN, and if you recommend me the real person or real workshop in PAKISTAN, i'll check my car from their, and give me guarantee 100% that it'll be ok in future.
If you have any whatssapp or another social media, i'll send you videos, that what happen in my CAR, what error shows on my vehicle.
@@nizamibeststatus Hi,
We may be able to source you a kit in the future but we do not handle fitment etc. This kit is not currently available but depending on how urgently you require the kit, please email our sales team and they can advise you when it becomes available. If you need a diagnosis of the sound from your vehicle, you would be best to take it to a local dealer or specialist.
Thanks
Australian Clutch Services thanks for guidance.
You can estimate COST of HONDA VEZEL Z PACKAGE 2014 model DCT available in PAKISTAN, and guarantee of it?
I was import my vehicle from JAPAN in 2018.
@@nizamibeststatus Hi,
Unfortunately we cannot at this stage but please email the sales team (sales@australianclutch.com.au) and they can advise you of any updates.
Thanks
haw to Cluch plats thignas
Do you guys know where someone can install this for me in Melbourne? Got the kit but don’t have the special
Tools
Hi,
If you could please email sales@australianclutch.com.au with your vehicle details and what you require, our friendly sales team will be able to recommend a business for this.
Thanks
Buenos videos
My name is Pawan Panchal and I live in India. I work as a car in India. Maruti Auto Garage.
Excelente video, parabéns. Poderia me informar onde posso comprar as ferramentas ou a numeraçõa delas .
Obrigado.
is it manual or automatic this clutch?
Hi, This is for a Dual Clutch Transmission. It uses a dual clutch assembly but drives the same as a conventional automatic and is automatically actuated.
Thanks
THANK.閱讀更多
Hii
Well done!!! Thank you.
What is someone don't have that tools to remove it .
Is there any other way to remove it ?
Hi Shairoj
We do not recommend trying to remove the clutch assembly without the necessary tools. The tools are also critical for ensuring the correct setup when installing the kit back into the transmission.
Thanks
Australian Clutch Services
Thanks
Comment remplissez et quantité dhuile du pont avant glk 2012 Mercedes.
Hi
where from i can buy this tool
Hi,
Thank you for your comment. If you can please email sales@australianclutch.com.au with the details of the vehicle you require the tool for and your location, our friendly sales team will be able to assist.
Thanks
Hayden
great video,whats the name of the music?
ruclips.net/video/UAUhuXjYrY8/видео.html