Johnson/Evinrude Lower Unit Disassembly

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  • Опубликовано: 25 янв 2025

Комментарии • 385

  • @kenhotaling7050
    @kenhotaling7050 Год назад +5

    No fancy intro. No music. Straight and to the point video. I clicked like and subscribed as soon as the video was over.

  • @jackskipper738
    @jackskipper738 3 года назад +16

    Bro, yours is the ONLY video out there that is even remotely helpful, let alone as descriptive and accurate as yours. Thanks. I think people should be aware that how they name the video determines whether it will ever be found and seen by the tight people. Thanks again!

  • @jermelger
    @jermelger 9 лет назад +8

    FINALLY!!! Someone who actually did a video on how to disassemble the lower unit on these Evinrude/Johnsons. Chris you did an awesome job. I was considering doing a video, because I could not find one and I have so many people asking me how to do it. I wish before I had someone to point them to, now I do. Thank you.

  • @ronstewart3792
    @ronstewart3792 9 лет назад +5

    No smoke, No B/S, just a straight forward, right to the point video. Thank you.

    • @gulfassassin1
      @gulfassassin1  9 лет назад

      Ron Stewart Thanks brotha...I hope it was helpful.

    • @Hristo2005
      @Hristo2005 9 лет назад

      Chris M . great video i have a 96 Johnson venom 200 with exact same problem however looks a little different. how do i remove the bearing assembly on that? is it threaded in?

  • @adventures223
    @adventures223 4 месяца назад

    Straight to the point very well done you should do some videos on taking powerheads apart and putting them back together you are a good instructor

  • @barttobias3933
    @barttobias3933 Год назад

    The timing on is perfect. I’m about to do this work on a 1988 Johnson 90 hp that jumps out of gear under a WOT load. Best video I’ve seen about the disassembly. Thank you.

  • @robertlee9592
    @robertlee9592 11 месяцев назад +1

    Just watching this...from 8 yrs ago...very helpful. Thanks!!! But how do you get that locking nut and gear back in place?

  • @keithscott9774
    @keithscott9774 3 года назад

    Thanks very much. Nice clear video showing the sequential steps, and only took 7 mins.

  • @brendamclaughlin4015
    @brendamclaughlin4015 9 лет назад +28

    Can you show how to put it back together?

  • @nicmic6138
    @nicmic6138 Год назад

    Thank you for the excellent video, that helped me out so much to figure out the lower is fine, now the pain begins.....

  • @nopi98
    @nopi98 3 года назад +2

    Thank you for this. Do you have a video putting it back together?

  • @tomklco4083
    @tomklco4083 27 дней назад

    Is there an assembly video I have to say yours is the best I've seen

  • @nickmcguire7871
    @nickmcguire7871 9 лет назад +4

    Loved this video! Straight to the point and no babbling on and on. My kinda video, awesome job!

  • @bobbell5928
    @bobbell5928 7 лет назад

    Bob Bell
    I just did mine. I used 3 large snap hooks i bought at home depot $2.50 each(marine section) and some chain. A puller from auto parts store. Open up the small end of the snap hook(where rope would go) that is what will hook around the 3 supports of the carrier. The top support is a little smaller than the other 2 so I had to adjust the hook by putting it in a vice and hammer it down about a half inch. This way all chain lengths were 3 links. Removed long puller hooks off of the puller and used the shackles to connect the 3 chain pieces. I had to widen the link that went to the hook as it wouldn't fit through. 1983 Johnson 40...once ready had it out in 5 minutes

  • @aliasskipstevens4246
    @aliasskipstevens4246 4 года назад

    You're a good teacher. Not a lot of wasted words. I've got an OMC Stringer 800 and this will help me with that. Thanks

  • @Johnfor3
    @Johnfor3 2 года назад +1

    Do you have one reassembling the lower unit? setting the shift rod and things?

  • @ttownjeepsclub823
    @ttownjeepsclub823 Год назад +1

    Can you now show me how to put it back together? The only problem we’re having is trying to get the nut back on the bottom of the driveshaft.

  • @robdale5832
    @robdale5832 3 года назад

    Your video is the only one I could find of it's type! It helped me so much! Thank you very much!

  • @treycoursey4823
    @treycoursey4823 3 года назад

    4:25 my gear fell out with a bunch of small pin rollers. Where the heck did those come from, and go back to? I'm having a very hard time getting the shaft and gear changing mech out...I think some of my gears that have shaved off, have got lodged and wedged making this portion very hard....lol. Thanks for showing the steps....

  • @jamiehebert9282
    @jamiehebert9282 5 лет назад

    I have a boat I just bought it has a 35 horse Johnson on it it's a 1959 and watching your video I see you know what you're doing going to start tinkering with it this weekend so I'm looking forward to some helpful hints from you thanks for your video that was awesome

  • @kevinblanchard611
    @kevinblanchard611 2 года назад +3

    Remember to measure the shift rod length before removing or count how may turns you make unscrewing it. It will make your reinstallation much smoother. 😁 Nice video

  • @georgeperkins4171
    @georgeperkins4171 5 лет назад +2

    What socket r u using to hold the driveshaft?

  • @ronmurphy6261
    @ronmurphy6261 9 месяцев назад

    I have a 1988 Erude150....theres a phillips screw thats on the starboard side of the lower unit just in front of the water pickup. If that screw was removed in thinking it was the lower unit oil fill hole, then it was put back in....is there anything that could damage to the gears by removing and then replacing that screw. Thanks for your time, hope to hear back

  • @BB-yh7go
    @BB-yh7go 4 месяца назад

    Thank you for making this. It saved my butt more than once!

  • @1robruthless
    @1robruthless 3 года назад

    What a great video You're easy to learn from you give good direction you should be an instructor You're easy to learn fromThanks for the lesson and all the information I look forward to more videos from you

  • @adamtheheavyequipmentmechanic
    @adamtheheavyequipmentmechanic 8 лет назад

    great video, the other three videos i watched skipped over a few VERY IMPORTANT steps that had me a fighting to get my lower unit apart. glad you could clear things up for me.

  • @josephpearson6094
    @josephpearson6094 2 года назад

    Wondering how similar this unit is to a Johnson 130 1998 lower unit with the V6 case. But very informative and appreciate your knowledge you were very thoughtful and thorough to sharing

  • @eazyrider6122
    @eazyrider6122 Год назад

    Great video here.
    I was doing a impellor re kit on my lower unit of a 1985 25Hp Evinrude and i removed the gear dog locator pin. Now ive got the unit back up attached to the leg but the pin won't go back in and i tried moving the gear dog around, I cant get neutral or anything. The lever jump from forward to back skipping over neutral and nothings really engaging.
    Is it a full pull apart job from here or is it possible to get it bck in?. Ive tried pokejng aroind in there and in through a il drain plug hole right next to it. The dog clutch i think it is moves a fraction but then returns to where it was making it impossible to locate a hole.

  • @LordRuckus
    @LordRuckus 9 лет назад

    Nice vid. Saved me a couple of headaches for sure. The book helps but there's nothing like seeing it done.

  • @audiessmallengine5245
    @audiessmallengine5245 2 года назад

    Excellent video Sir, I personally use a slide hammer to attempt bearing carrier removal (short of doing any damage of course) prior to using a puller, but I liked this video. Always looking for easier more effective ways to make the job less painful and irritating. Thanks for sharing.

  • @arthurburt997
    @arthurburt997 3 года назад +1

    I have a 1984 E65wtlcrs with a bad lower unit can’t find a replacement any idas on where I mite find one Rathdrum ID

    • @arthurburt997
      @arthurburt997 3 года назад

      Does evinrudge cross with Johnson lower units if so what should I look for

  • @jeremywilcher3073
    @jeremywilcher3073 7 месяцев назад

    Is it a bad sign if I can pull the bearing assembly out by hand without a puller I put my puller on and went to tighten my puller to the shaft and noticed it started to move without any tension

  • @americandreamcustompaint8536
    @americandreamcustompaint8536 2 года назад

    GULF ASSASIN I have the same lower unit Johnson 115 1981 and can’t get it to shift forward or reverse . Can I still get the prop shaft out without shifting to reverse ? Water was in the oil and it sat up a few years. Shifted fine before for 15 years plus . Never knew to change or check the lower unit oil lol 😂

  • @samwoods2022
    @samwoods2022 Год назад

    What were the symptoms of the damage that led you to take it apart? I have a 115 evinrude that has a slight knocking when engine is in gear. when Im in neutral I dont hear any noise.

  • @nathannosal5518
    @nathannosal5518 5 лет назад +1

    Great video! Showed me everything I needed to get into my 97 Johnson 70hp. Now to change all the seals and get it back together!

  • @ccaptain5825
    @ccaptain5825 3 года назад

    I have a 2000 Evinrude 225 Hp outboard. Does it make a difference which direction the gear housing for the drive shaft faces? I noticed a oil hole in the case and one in the housing but they don't line up....Thanks.

  • @seandrake7534
    @seandrake7534 2 года назад

    Do you have a video of reassembling and how to set up the gear backlash

  • @rodfather_bass_fishing
    @rodfather_bass_fishing Год назад

    I have the same lower unit on my 200 2 stroke Johnson (1999) and my problem started with just not engaging in reverse. No noises, no vibration, no nothing... but then I noticed that the prop has about 1/2" of in/out play. Haven't gotten into it yet... but I know the prop nut is tight and that the play is in the shaft. Any thoughts?

  • @jackfarrell4727
    @jackfarrell4727 3 года назад

    I have the lower unit off because of a poor compression test should I tear the whole thing down like you did?

  • @brianhoward4698
    @brianhoward4698 3 года назад +1

    Excellent video. Just curious why it has to be in Reverse? Thanks for sharing your skills and knowledge of outboards.

  • @rachellejensen5706
    @rachellejensen5706 Год назад

    When you use the 7/8 wrench inside to take out the lock nut, ours is completely rounded off. How can we get it out since there isn't anything for the wrench to bite on?

  • @limitlesspotential4519
    @limitlesspotential4519 4 года назад +1

    Would also love to see a reassembly video as well!

  • @dwibleson
    @dwibleson 8 месяцев назад

    I noticed the forward gear was sloppy on the prop shaft. Mine is the same way but my bushing looks a little worn. Is that normal? should the forward gear bushing be sloppy on the prop shaft?

  • @jason6325
    @jason6325 11 месяцев назад

    I have a question. I accidently took the Philips screw out of my lower thinking it was a drain plug. Now it won't go back in. What will i have to do to get this in order

  • @richardtharp1608
    @richardtharp1608 3 года назад

    Yes Sir, Thanks.. my top Needle Bearing was Locked up, and I got the Nut off of the Pinion gear.. The Drive shaft wont Come Out through the pinion gear.. I have Another foot with a cracked Housing with All Good parts.. How Do I force the Top drive shaft Out Please??

  • @donniereid1496
    @donniereid1496 Год назад

    Will the lower unit off of a Johnson 140 be the same as a lower unit off a 115 same year? Will they interchange?

  • @dubnek4103
    @dubnek4103 4 года назад

    I have a unit nothing wrong with gears or shifting . Just getting water in gear box. . Should I just reseal or take it all the way apart

  • @jackskipper738
    @jackskipper738 3 года назад +3

    Bear in mind that for clutch dog damage, you can easily use a Dremel with a properly sized and beveled wheel to grind a one degree angle back into the dog. Start at the base and don't be tempted to go more than one degree or it'll lock in gear!

  • @williamtunnell
    @williamtunnell Год назад

    Very helpful! Thanks - but question, why is it important to have it in reverse before removing it?

    • @gulfassassin1
      @gulfassassin1  Год назад

      it needs to be all the way down for the assembly to slide out.

    • @MauriceMacasadia-s6j
      @MauriceMacasadia-s6j 3 месяца назад

      I’m trying to remove my forward gear without the shaft, is it possible to use other tools to push it all the way down to release it?

  • @brandonsmith5246
    @brandonsmith5246 8 месяцев назад

    Any tips on getting the drive shaft out

  • @patjones633
    @patjones633 4 года назад

    I am having trouble getting the snap rings out of the case. It's a 1990 60hp long shaft. I got a pair of 11" needlenose pliers and ground them down to fit in the holes. That thing is loose and rotated in there, but I can't get enough clearance to get it out. And ideas?

  • @cnn94001
    @cnn94001 2 года назад

    how do you put everything back? especially the pinion gear?

  • @BurniceBailey
    @BurniceBailey Год назад

    Chris, how do you reinstall the pinion. Gear and nut. I cain’t get my hand in there.

  • @charlesgarwood2278
    @charlesgarwood2278 7 лет назад

    Question about the set screw next to the water intake. It does not seem to be seating into anything anything. Everything came apart with out removing it? Any explanation or help would be greatly appreciated.

  • @RedfishCarolina
    @RedfishCarolina Год назад

    How similar would a 1976 70hp Evinrude be to this? Got one that won't stay in reverse even if I manually shift it with the linkage disconnected. It just bucks and kicks.

  • @silvesterweber2879
    @silvesterweber2879 7 лет назад

    Great video . I have evinrude 1977 75hp I messed up my shift gear ajustment. My neutral locked in reversed gear ffs I lower it in water and got a whole new problem . Now these snap rings giving me another battle mostly because not having the right tools .But this video is giving me some hope .

  • @chrisgould7177
    @chrisgould7177 Год назад

    This is excellent, just what I needed. I have one lower unit that I cracked up the gear casing on a rock but the internal parts seem fine. I have another lower unit that the gear casing is fine but there is definitely something wrong as there is a loud noise in the lower unit and metal shavings. Plan is to rebuild one good lower unit out of the 2. Any idea if or where I could find torque specs for putting it back together?

  • @srenb9682
    @srenb9682 2 года назад

    Hello, i just put a 50 HP vro2 Johnson back togheter. And now it wont to in forward gear, it just ticks over. Im thinking i missed a shim behind the forward gear? Does this sound right to you? Best regards.

  • @gregwatson8716
    @gregwatson8716 2 года назад

    Can I ask what were the symptoms of the bad gear?

  • @ohoffm1
    @ohoffm1 9 лет назад

    Great video. This looks like a lot more working than I was hoping for

  • @it4dps
    @it4dps 6 лет назад

    Excellent video! I have to do this job as soon as my replacement case arrives and your video has me feeling much more confident about it.. Thanks!

  • @Chosenvessel_
    @Chosenvessel_ 6 месяцев назад

    Hey, I have an 85 hp evinrude Need correct adjustment for Shiff Rod

  • @dakotasexton1942
    @dakotasexton1942 8 месяцев назад

    Great video no junkstraight to the point very informative thanks a million!

  • @audiessmallengine5245
    @audiessmallengine5245 2 года назад

    One question: Any idea on how to remove the bearing housing under the impeller assembly when it is obviously seized to the driveshaft? Not having any luck so far, thanks.

  • @schuylercollins1780
    @schuylercollins1780 8 лет назад

    good video, my issue is i cant get my pinion gear out. not alot of movement like the video has on the prop shaft. what can i do? all my gears are good so i dont want to ruin any. i got the lower end damaged, slight prop shaft bent. is the issue with that maybe?

  • @rajpga
    @rajpga 8 лет назад

    I'm trying to get a 1999 50 Johnson apart and am faced with what I think is a hard Plastic retainer at the front end of the propeller shaft housing and am not sure if it is threaded on or pressed?

  • @coreybernard3959
    @coreybernard3959 9 лет назад

    Where can I get a puller or what all do I need to make one. I'm having a weld put on the lower unit so I have to remove all parts.

  • @Puncheons84
    @Puncheons84 3 года назад

    My lower unit to a 70 hp started slipping and the gears started clicking when put into Forward Neutral. It usually happens after running for about an hour. Does the shifter and the clutch dog the cause

  • @catchnc4131
    @catchnc4131 2 года назад

    I have a 40 hp Johnson I hit a stump motor hit rev limiter now I have no forward or reverse but my prop shaft is not locked up and doesn’t have any play any idea what my issue could be

  • @cameroncabrera6476
    @cameroncabrera6476 11 месяцев назад

    What socket did you use to turn the drive shaft

  • @charhassenboehler8882
    @charhassenboehler8882 4 года назад

    I have a 50 Johnson. I was changing the lower unit oil and I remove the Phillips screw that sits slightly above the bullet toward the front of the motor. Now I cannot reinstall that screw it’s a Phillips head goes to my cylindrical chef about an inch long and then there’s a smaller threaded screw or bolt on the end of that which is about quarter of an inch long. What do I have to do to reinstall that screw?

  • @mcleish27
    @mcleish27 Год назад

    What happens if you don’t put it in reverse before pulling the rest of the gears out?

  • @paulfreeman5268
    @paulfreeman5268 2 года назад

    Hey Chris, if you are still responding to this video, I would like to know how the motor was reacting to the broken gears?
    I have a problem with my 1988 Evinrude 150xp outboard that is causing me pain!
    The motor will do great when out of the water on muffs but bogs down and will not put the boat on plane. I have checked just about everything fuel and electrical and replace many things.
    I removed the lower unit and when I shift into forward or reverse the prop shaft turns but is not turning very smooth and will turn both directions in reverse or forward position?
    Could this rough movement get worse in the water and cause the motor to bog down?
    I am out of ideas and looking at anything now.
    Thanks

  • @JMHVAC502
    @JMHVAC502 4 года назад

    I know this video is 5 years old but what was the motor doing to come up with this solution? I have a 98 Johnson 150 that is not going into gear. When the motor is off and it's in neutral the prop spins freely however when it's in forward or reverse I can still spin the prop but not as easy but it's not too hard. It was running real rough when I was on the water in forward gear but smooth in neutral then I lut it back into forward and nothing.. Any ideal?

  • @wachoppy4u
    @wachoppy4u Год назад

    Is there an adapter for the top of the driveshaft?

  • @dannyc8338
    @dannyc8338 7 лет назад

    Good video...i am rebuilding 50HP evenrude lower unit i have all new gears +seals, what is the proper way to shim the pinion gear.. right now it has 3 shims if you need the shim size let me know, thank you

  • @kevint9702
    @kevint9702 9 лет назад

    I don't know if you will answer this, but I see the problem, which is failure of the gear, but have you determined what caused the gears to fail? Was something else wore to the point it cause to much or to little clearance in those gears? Did the metal fail? If I reinstall, will just placing new gears and seals going to solve the problem, or is the samething going to fail because the actual problem wasn't corrected?

  • @ksks8135
    @ksks8135 9 лет назад

    great help Chris, do u by chance know anything about weak spark?I have a 79 85hp rude that ran great until about a weak ago and now it wont stay at idle and it revs up and down at high rpm.hoping u can help.thanks again

  • @garystimac8275
    @garystimac8275 7 лет назад

    Any tricks to a frozen/stuck shift shaft? Wont go into forward or reverse.

  • @williamhaskellhaskell3162
    @williamhaskellhaskell3162 2 года назад

    Hi I've rebuilt my 89 48 lower unit. Gear set. Bearings. Sealing. Kit. Water pump and drive shaft. Runs well. Should I take it apart after 7 seasons and check / adjust. Gear lash? Oil looks clean and dry . any input. Thanks bill

    • @gulfassassin1
      @gulfassassin1  2 года назад

      I wouldn't do anything to it as long as it's working properly and shifting correctly...change lower unit oil once a year and go fishing.

  • @SeriesIII
    @SeriesIII 4 года назад

    Answered pretty much all my questions.. Thanks for creating this content!

  • @jonpowers7801
    @jonpowers7801 5 месяцев назад

    Do you have a video on reassemble?

  • @jesusrivera7990
    @jesusrivera7990 9 лет назад

    great video! Simplified but still very informative. Using your video I have gotten to the point of removing the prop shaft which I can not figure out how to remove since it has a different shift assembly than yours. It's a 76' evinrude 85hp with hydrolic oil pump. Can you shed some light on my predicament... Greatly appreciated

    • @gulfassassin1
      @gulfassassin1  9 лет назад

      +jesus rivera Try boats.net for the breakdown.

  • @CptAJbanned
    @CptAJbanned 8 лет назад +24

    I'd love to see a reassembly video as well

  • @silvesterweber2879
    @silvesterweber2879 6 лет назад

    I have a hard time putting back the pinnion gear Its almost the shift gear peace in the rear is no all the way in You have a video of re installing the unit Thx

  • @derrekbeavers1942
    @derrekbeavers1942 2 года назад

    Great video! Thanks you, could possibly consider doing a reinstall video? Or recommend a good one to follow. TIA

  • @amarilispacheco1213
    @amarilispacheco1213 5 лет назад

    Do you have a video how to put it back together. Great job on your video, planning to do my lower unit this weekend

  • @tommynorman9379
    @tommynorman9379 4 года назад

    I'm wanting to know if the bottom in unit will fit off of a 200 on to a hundred horse motor

    • @gulfassassin1
      @gulfassassin1  4 года назад

      Check specs online for both engines...

  • @hootervillehoneybees8664
    @hootervillehoneybees8664 7 лет назад

    thank you saved 2 grand doing this. Got my parts off eBay around 400 with the special wrench for pinion gear nut . I would have scrapped the outboard in not for this video. really not hard . marina wanted 2.400 outboard isn't worth to old but for 400 and little fun project thanks again

  • @HiTechDiver
    @HiTechDiver 4 года назад

    What if I can't shift into reverse before I remove the shifting rod? That's the whole reason I'm into the lower unit. It doesn't want to move, and I found a lot of metal shavings on the drain plug magnets, so I'm sure something got ground up a bit. Any suggestions would be appreciated.

  • @Ruger22cal
    @Ruger22cal 10 месяцев назад

    Excellent video!! quick question, when taking out the propeller shaft, should the lower unit be in neutral or reverse? Trying to understand the end of the video before i take the pinion nut off and screw myself lol.

    • @Ruger22cal
      @Ruger22cal 10 месяцев назад

      Okay I went back and re-watched it. I understabd more now, but still unsure why it needs to be in reverse for the shift cradle, maybe for re-fitment purposes?

  • @zacharymetz8430
    @zacharymetz8430 9 лет назад

    great info. have a 73 85hp that i have disassembled, however, the trust bearing cover will not come off and the drive shaft is seized (will not turn). gears look fine. any suggestion on how to get drive shaft out when stuck

    • @gulfassassin1
      @gulfassassin1  9 лет назад

      Zachary Metz Possibly something has fragmented in the assembly and seized it. Some times u gotta pull some teeth.

  • @elvisdoswell1130
    @elvisdoswell1130 9 лет назад +1

    Thanks for this video! Can you make one for reassembly? I'm particularly interested in the pinion gear re install. Is this the basic equal dis/reassembly for a smaller OMC lower unit? I have a 99 50hp. Thank you!

  • @donaldhaddix8473
    @donaldhaddix8473 4 года назад

    do i have to have dent spring in a 1975 25 HP evinrude

  • @livelaughlove716
    @livelaughlove716 4 года назад

    For everyone trying to get the lower unit back on and cant get the shifting rod hole to line up w the pin i figured it out, adust the throttle either in forward or reverse till it lines up. Took me hours to figure that out

  • @andyhavens7570
    @andyhavens7570 7 лет назад

    My lower end is like it is hitting stuff in the water I pulled the lower unit apart and the only thing that had a bad spot on it is the dog gear but the spot it not on the spline and it's so small I don't see how it would make it hit like that

  • @bjs5889
    @bjs5889 4 года назад +1

    If only you would do the reassemble ! World would be complete

  • @Mandoloose
    @Mandoloose 7 лет назад +2

    Very good. Where is a parts supplier.

  • @rafaelmercado307
    @rafaelmercado307 9 лет назад

    what was the problem in the first place? was it not going into forward? because that's what mine is doing. turns on, goes into reverse and neutral but not forward.

  • @JasonDainter
    @JasonDainter 7 лет назад

    Did you ever get round to that re-assembly video? Ahead of that do you have any tips about re-assembly to think about thats not simply reversing the steps you did?