Manufacturing Process Double Helical Gear with British Vertical Lathe || From Dust to Precision
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- Опубликовано: 8 сен 2023
- In this captivating video, we embark on a journey to craft a double helical gear with unparalleled precision and craftsmanship.
🔩 Double Helical Gear Crafting: Delve into the intricacies of creating a double helical gear-a marvel of engineering that's essential in various industrial applications.
🕰️ Turning Back Time: Experience the blend of nostalgia and modern precision as we bring this antique lathe back to life. Witness how it effortlessly tackles the challenging task of producing complex gear profiles.
🧰 Engineering Expertise: Learn from skilled artisans and engineers as they share their insights into the restoration process, machining techniques, and the significance of vintage machinery in today's world.
📜 Preserving Craftsmanship: Explore how this project represents the intersection of history, engineering, and craftsmanship, highlighting the importance of preserving our industrial heritage.
🌟 Why It Matters: Discover why vintage lathes like these hold a special place in the hearts of enthusiasts, engineers, and history buffs alike.
Whether you're a mechanical enthusiast, a history buff, or simply curious about the art of precision machining, this video will take you on a mesmerizing journey through time and engineering excellence. Join us as we breathe life into the past and create a double helical gear with a British vintage lathe, showcasing the timeless beauty of craftsmanship and technology.
Don't forget to like, subscribe, and hit the notification bell to stay tuned for more captivating content on engineering, craftsmanship, and industrial history. Share this video with fellow enthusiasts who appreciate the fusion of history and precision engineering. Together, let's celebrate the art of restoration and the legacy of vintage machinery.
#VintageLathe #DoubleHelicalGear #EngineeringHeritage #Craftsmanship #IndustrialHistory #Restoration #BritishLathe #PrecisionMachining
Enjoyed by all Machinist across the globe, sadly mocked by those that never will be a Machinist!
You only speak for yourself mr Bighead.
I am going to the town where this shop is and sell them brooms and work benches. What a bunch of clowns. I bet the foreman doesn't even bring doughnuts on fridays and saturdays. These guys need to get it together and form a union. But they won't.
they would quickly get replaced and blacklisted by all other business, over there is a caste system, and they dont like being challenged.
@@theterribleanimator1793 Actually, there IS NOT any caste system in Pakistan (and Islam), and that's why so many lower and lowest caste Indians converted to Islam under Mogul rule in India. All you needed to do was to repeat three times the right formula ("There's no God but Allah..."), and presto! - in this very moment you became magically transformed into a human being, equal (in theory, at least) to all nawabs and sultans of this world - from the former you, an "untouchable", a creature placed on a social ladder somewhere between a slave and a dog - whose career opportunities were akin to that of this Baldric character from "The Blackadder":
- Well, I expect you'll go back to shovelling dung in the gutter where I found you ?
- No. It took me years to get that job, I'll probably be back milking pigs or mucking out the lepers. (...) it'll be years before I get back to shovelling dung again.
Unfortunately, the effects of this "negative selection", if you will, can be observed to this day - that aforementioned "magic" could turn you into a human being, albeit not exactly educated one ("garbage in, garbage out") - suffice to say that in newly created Pakistan there weren't enough people educated enough to staff all post offices in the country, and eradicating that legacy of a large percentage of the population coming from uneducated and unsophisticated strata is slow and difficult process... But I digress here.
So no, no caste system in Pakistan. And while I can't really evaluate your animation skills, as far as history/ geography knowledge goes... Well, "a very apt characterisation indeed" I'd probably say. But then it's America, so... ;-)
_"Enjoyed by all Machinist across the globe"_ - I'd rather say "endured by"... I mean, just watching it may give you toothache... ;-)
This is skilled machining all day!!!
Микрометрическая центровка заготовки с помощью проволочки, кувалдометра и такой-то матери. 👍
Как говорил один мой преподаватель - легким постукиванием кувалдой.
они ее уже на стадии внут. отверстия запоролии
Da sind sie wieder, unsere großen Stars, die mit nichts durch die groessten Feuer gehen 👍
I love this type of machining! No G or M codes needed. Just good old fashioned skill.
Yes no G or M and no OHS that’s for sure. 😊
That's why it's being done!
like we did in USA before the civil war.
Unless you have to do it.
@@janedrill I really did like it.
Pieknie widziec ze ktos na tym swiecie umie zrobic coś innego niż patrzec w smartfon i brac pieniadze od rzadu.. Pozdrowienia z Polski.
Chapeau.
Un très bon travail de précision.
Vous êtes les meilleurs. 👍🏻👍🏻👍🏻
Great vids!
Please keep them coming.👍
From a time when machine tools were made to last and robustly built, great skills from the machinists, no digital readouts or CNC, around just like when I served a 4 year apprenticeship as a machinist on lathes and milling machines😊
Maquinas herramientas pesadas de primera buen maquinado y buen maestro.Bien hecho.
Greetings from Colombia..sur anerica..here you have a great fan base, who are attentive and we admire your work..they do not motivate you to do things
Thanks for Warm Greetings
Lovely old David Brown gear hobbing machine !. Nice to see it still in use.
Indeed! Our machinists cherish the heritage of their equipment and make the most of every machine's capabilities! 🛠️🌟
I used the Webster Bennett for many years! It's a great machine when used properly!
Excellent work keep it up 👍 ❤❤❤
Absolutely beautiful work.
The quality and precision of their work is totally adequate for what they are doing. Take a closer look. They ride camels to work, wear sandals on a dirt floor, and probably couldn't use a computer if they had one. And yet they still turn out very nice work using machinery that we would have scrapped decades ago. I can't say enough good about their work.
Absolutely! These machinists may work with unconventional setups, but their dedication and skill shine through in every project. They make the most out of what they have and consistently deliver quality results. It's truly impressive! 🐪👞🖥️🛠️
Ich mag ihre Sicherheitsschuhe 👌
Great Stuff!
Притрётся!!!!
I love to watch the skill and care as you men are creating pieces needed for projects. True Craftsmanship and Art! Kind Thanks and Many Blessings! DaveyJO in Pennsylvania
That was a David Brown oldie Goldie. What a story it could tell to end up there so far away from where it was made. These guys turning out good work on it. Great job
Indeed, that David Brown machine has quite the history! It's amazing how machinery can travel across borders and continue to serve its purpose. These machinists make the most out of every tool, showcasing their skill and dedication. 🌟🛠️
dont see why you should be surprised since Pakistan was part of the British Empire and a lot of equipment moved back and forth
Из слона мушку , а остальное в стружку )))))))😀😄🥰🥰
Very well said R
Mesmerizing Mechanics: Skills
Machinist skills
Cool work thanks 👍
Thank you! Cheers!
Amazing that there's a bloke on a push bike, peddaling like the b'jaysus, turning that lathe!
Trabalho fantástico amigos!!!Lhes desejo muita saúde e cada vez mais sucesso!!!
Very fascinating
NYC manufacturing is at a another level ....
NYC can only manufacture criminals 😮😢 of all types , petty , dangerous , crooked politicians the list goes on 😮
_"unparalleled _*_precision_*_ and craftsmanship"_ - yeah, especially the "precision" part... ;-)
How about precision and safety?
@@gundog7199 For some obscure reasons "safety" was never brought forth in the title of the video... ;-)
@@gundog7199 However, in all fairness I have... no, wait! I HAVE to say (and stress) that this _"craftsmanship"_ part I never questioned, and neither I'm willing to. Give credit where credit is due.
19:00 Hole runout +- 2 millimeters
mm or Cm??
More like meters@@MrHitchikerOz
Their boss is too stingy to buy a dial gauge.
@@jankrusat2150 This is a business plan. The faster the gear wears, the faster the new order will be.
It would be nice to make it last twice as long and cost twice as much...
I see no evidence of runout. I.D. and O.D. were produced on same setup, O.D. was indicated in on the hobber. Where would runout be introduced?
ด้านเครื่องกล หนัก เบา การกลึง การออกแบบ ฯลฯ ต้องยอมรับว่าเก่ง เครื่องไม้เครื่องมือพื้นๆ เผลอๆมีค้อน มีเหล็กสะกัด มีทั่งอันนึง มีตะไกรตัดเหล็กตัดสังกะสี ทำออกมาเป็นผลิตอะไรที่ใช้งานได้...ชื่นชมครับ
😱😱😱 Arbeitsschutz ist hier ein Fremdwort.....
🙋🤲🇧🇷 SERVIÇOS ATUADO POR PROFISSIONAIS PARABÉNS 👏👏👏👏
TECSOLDA MACEIÓ BRAZIL
UK the best!
Was the original piece a forging?
Good work! But I have to wonder if an initial cleanup on a lathe might be a better start?
Yeas, get all that crust off before you start marking out.
Чего-то я не понимаю. На карусельке вертели, там несоосность диаметров была в 3-5 мм. На зуборезный поставили, выставляли только по наружнему диаметру. А отверстие - как получится? Ну и второй венец резали, мучались с разметкой... А почему нельзя фрезу повернуть на зеркальный угол, не снимая заготовки с отправки?
они же проточили внутреннее отверстие и все стало соосно
Ты не видел кто там работает ,это же миньены 😂,удивительно кто вообще им доверил станки
@@user-bp9zi2fb9d
отсюдо видно что вн. отв. эксцентрично , они или в шары е6утся или такой разъе6 у них норм
I had seen some big ass drill bits and use them as well in my life time 😮 but never seen one as big as that one 😮😢
That has to be the coolest driill press ever
Our drill press may have some character, but it gets the job done like a champ! 😄🔧 #CharacterfulMachining 🌟🛠️
Very nice looking boat anchors, but these guys forgot welding a handle on them.
Brutal..alles was man nicht tuen sollte machen die 3 mal... Von Sandalen an ...bis..oh man ..
We don’t need no stinkin OSHA! I’m guessing this is a new AGMA quality class of about -20.
Is this Sheffield?
you are the best , we need guys with your skill in Switzerland
😅 just don't import them through the Balkans)
@@p1ai162 Why? they don't like them there?
????????????????????
Why to switzerland?????? This amateurs would all fail in the first year of an Swiss, German or Austrian apprentiseship.... for shure...
❤Nice Pakistan 🇵🇰👍👌
British health and safety would have a field day lol 😂😂
At 18:50 - the 'centrl' bore is visibly out of true with the outside diameter of the workpiece??
i'm afraid that the gearbox will have a strange rattle. 😉
Cut to BS3704 😂
why?
@@user-fl6jn1wb2t lack of precision.
im sure there are many fantastic work accident videos were missing from this shop,,there must be fingers and toes all over the floor😂
PARABÉNS vocês são bons no que fazem parabéns BRASIL OK 👍?
Heute lernt man noch nicht einmal mehr wie ein HSS Bohrer mit der Hand angeschliffen wird.
70% металла заготовки ушло в стружку!
The lathe has built in scales on the cranks, allowing the positioning of the cutters down to 1/100 of a millimetre. Why are they not using them and instead use rulers and chalk marks, which at amaximum allow for an accuracy of a few millimeters?
That’s indakating
1 inch depth of cut😮
Waah👌Pakistan 🇵🇰Waah 😍👌
Pakistan Ek Din Super 💪 Power Country Ban Jayega👍
Love 💕 From India 🇮🇳💕
Как вас в России нехватает вы нужны в металлургии,оборонке,угольной отрасли.
там ты
На***й такое говно не нужно,своих хватает...
I thought all that mother Russia needed ? Was plenty of vodka? 😮😢
@@martinalarcon3108 Working people are the wealth of the country.Alcohol is evil.
Looks like a Webster Bennett.
It is ones for sale in Malaysia
Hard work al year round there,will be cool if we can read in English what their saying when talking while at work.🙂
I wonder how much one of those drill bits cost?
2:32 Look at the state of that wiring going into the motor, do they care about safety at all or are they happy to die whenever.
2jan1967
2.30pm
Ganganagar rajasthan
Its good to see everybodies wearing there nice loose pajama's and open toed safety sandals 👍
Slow is safe. Notice that nobody's pushing them to get it done faster?
Where are you from ❤
Which one of these gents needs to clean up the missing limbs scattered about the 'shop' floor every morning?
кто , среди этих уважаемых людей , начальник ОТК , и инженер по технике безопасности ??
у них нет бесполезных людей
дядя Хасан и начальник и инженер и нач. отд. кадров . И бухгалтер до кучи . Но он щас занят , в чайхане зависает
@@megavolt0674 у них вообще нет людей😂😂😂
@@megavolt0674 понятно, ну вам виднее там в пакистане , гоняя в сланцах и ночнушках, 🤣🤣
@@megavolt0674 кста, научились в туалет ходить или по старинке - в поле?
at 17 i worked at a machine shop, bluffed my age , learned a micrometer usage at library and got the job,made brake caliper cylinders for 747, back in the day, learned lots, 4th opertion ,that was for the summer only tho... still would like to learn a lath operation...you can make anything with one.
Is that why planes ✈️ were crashing ? 😮😢
OSHA approved sandals
Safety first, even in sandals! 😄 Our machinists prioritize comfort while still being cautious. 👣🛠️
If you kept your factory 1/2 as clean as your clothes you might make a hole in the center once.
Sandals in a engineering company 😂
Look, they're all wearing steel-toed slippers.
Why was it stuck to the first machine?
probably welded on ,they had no clamps to hold it down and it only just fitted on .
Does Gucci come in safety toe? Asking for a friend.
No lubricant/coolant while cutting on the lathe.
My machine 1988
Seems to be a fun company to work for where you can start right out of bed at your lathe in your pyjama's #nosafetymeansfun
I have machine too
What are the costs of a life and those injured?
Deep question. Ask a soldier.
In that part of the World if you are injured you're fucked
We know plenty marches
My health and safety officer would have her work cut out
I do hope those flip flops have steel toe caps…..
Verry
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOoooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo
Hospital is only blocks away
Please, can anybody tell me why they did not drill the hole on the lathe? I am just trying to learn, so I am asking for the reason, not being dumb smart. :-)
Нет гнезда. Или черезмерное усилие по оси Z противопоказанно.
@@-_---__------________ TRANSLATED:
There is no nest. Or excessive force on the Z-axis is contraindicated.
EDIT: Are you a woman?
@@friedmule5403 , При чем сдесь Women?? 😄.
Станки старые, и у всех шаговые винты изношены или поменены на сырые.
А главная причина, надо постоянно выводить инструмент, чтоб избавился от стружки. Которой некуда выходить. По тому что сверло меньше! По длинне чем деталь.
И на токарном надо часто выводить. А это долго и есть вероятность сломать сверло, случайно врезавшись в деталь, если подъезжать на ускоренной подаче.
На сверлильном это быстрее.
@@-_---__------________ TRANSLATED:
What does Women have to do with it??. The machines are old, and all of the stepper screws are worn out or replaced with raw ones. And the main reason is that you need to constantly remove the tool to get rid of chips. Which has nowhere to go. Because the drill bit is smaller! Longer than the part. And on the lathe, you need to take it out often. And this is a long time and there is a possibility of breaking the drill, accidentally crashing into the part, if you drive up at accelerated feeding. On drilling, it's faster.
REPLY:
I have found out that women often are able to spot logical things that are often overlooked, And I liked your observation. :-)
why was it necessary to align the part on the outside, if the hole is important... it was necessary to set the runout to 0 along the hole, and then sharpen the outer diameter. it would have worked out exactly. + the workpiece is pulled out of the chuck, it is too big + cutting modes of 10mm per side...
Not even centered...
No hard hat, no safety boots, not me.
Not even if that was all the choice you have to feed and shelter your family?
Gadgets and PPE don't make you safe - it's all up to you and the idiots around you.
Steel toe cap sandals 😂
I had been known for wearing flip flops on snow ⛄️ 😮😢
If their work is so poor, how come they're still in business ? 🙂
not a steel toe in sight
my sincerest pity for these good people that have no choice but to labor in the most primitive of conditions
risking life and limb, producing 3rd rate "parts" that won't hold up over time due to the lack of precision and
cut-rate material . . . i doubt if the O.D. is concentric within .030" to ANY of the minor OD's, and the one
positive thing about the surface finish is that it will retain lots of oil with all those pockmarks
Those machines are old an in desperate need of s dull rebuild if not a replacement. You can do accurate work with substandard machines. Just look at the cutting inserts? If yiu can still call them that. And the block of steel? To make a piece like that takes specialised steel from a professional steel mill not a glorified hobby/backyard business. I highly doubt the steel is even fit doe purpose and probably would have a lot of imperfections from what they put in it. Cutting gears is an art form and tolerances have to be precise. But I'm going to say that what comes out of that factory is anything but precise. I'd you want to see how gears are made properly just look up the videos on here
appalling the lack of safety for the workers, lack of goggles or hearing protection. YET COMPANIES PAY FOR THE PRODUCTS OR MANUFACTURE OF THE PRODUCTS.
Machine is running far too slow and the cutting tool sticking out too far.
Не знают элементарного,как найти центр кругляка. Гении,подшипники ремонтируют,не имея понятия износа и цементации.
Yy
Wow, I see they have the idiots helping the incompetent as always.