I'm so glad that the antiquated, open geared, open pinch point junk we made in the 30's and scrapped in the early 70's to keep our insurance costs low, got a new home.
give the welding section some goggles. perhaps even fabricated from old CD's or something. Can't imagine having to work like that knowing if you get sick or injured it's probably game over... The process itself and the filming is outstanding imho.
This shop makes a product that sells. The cost of PPE is peanuts. The difference is the owners are not compelled by law to provide PPE and a safe workplace, so they don’t.
@@LeggaTim I'm absolutely not opposed to buying American if you can afford it. The ideal amount of safety though, is somewhere between those two extremes.
It was Kool as hell to see how we used to do it in 1930, I am amazed that these people can do such work in these conditions. I mean they get it done & you know it's cheap. No guards on the running belts or the pulleys, one slip & it's an arm or worse, puff! With all the crap cluttering up the place, you wonder how many accidents happen?
Lower energy costs start the ball rolling. India has subsidised, Coal fired, energy for a lot of manufacturing and excellent grants for renewables if used for production. A place a I was working at least year had all of the power requirements for one foundry and machine shop provided by a large Solar array on the roof. With lots of sunshine and regular cleaning (India is dusty) it works well. They run a five day, three shift system and export power on the down days. Quality wise they were good, the plant I was based at manufacturers all of the engine cylinder liners for Jaguar/Landrover. Labour costs don't play that big a part as the foundry and machine shops were highly automated.
I guess they didn't wish to show any of their QC or SPC activities. Or any PPE. I'm a Mechanical Engineer and an Industrial Hygienist and *_BOTH_* of them are freakin' out.
Roll forming of the steel is a form of forging, which is a manufacturing process involving the shaping of metal using localized compressive forces. That roll looks like crap and you may suspect integrity of anything produced by it.
How many work-related fatalities did this factory have this week? Lost limbs? Crushed fingers? Falls? Damaged eyesight? Half the safety violations could be fixed within an hour if someone gave a damn. The other half could be fixed in a week with a little training and effort.
I just looked up, Pakistan is only second to India in fatal workplace accidents, 44.2 deaths per 100,000. India has 116, the U.S. has 5.2. The average laborer in Pakistan makes $9.50 for a 12 hour day.
Check out the other comments about old work environments. Modern safety mandates were developed over many years as a result of accidents in factories in the UK, France, Germany and the US and other countries. It's been a long process and countries without the mandates or means financially do what they need to do for now.
@@user-vp1sc7tt4m My comment was meant more for how someone set up a company then let it grind itself down into the dirt. Most of these videos show a brick floor, at least a solid floor, but they show no signs of having ever been swept. scrap is scattered around. Care of the workplace cost very little to no money. The machinery is just this side of junk and there is nearly no care for the workers safety. This does cost but requires some foresight. I had a machinery book dating from the 1910s that mentioned worker safety if for no other reason. because it cost the employer to replace an injured worker.
I don't think I've ever seen somebody weld before with NO face or eye protection. Why do most of these "how it's made" videos take place in third world countries where human life and health is next to worthless?
Depends on the type of steel used. The heat of the processes drives off most of the water, but once cooled and with enough exposure, rust might begin to take hold on the finished tubes.
Structural steel like this, that is prone to rust, is usually shipped to the customer with a light film of grease/lubricant on the outside which mitigates rust. All of that is cleaned off with solvents prior to priming and painting or powder coating.
With all the garbage and debris scattered around it's clear the employees do not take pride in their work. Would not trust the quality of the end product.
I'm so glad that the antiquated, open geared, open pinch point junk we made in the 30's and scrapped in the early 70's to keep our insurance costs low, got a new home.
Where are you in the World? I am in Australia and thought pretty much the same thing! not to mention the inspection bench was a knee killer!
give the welding section some goggles. perhaps even fabricated from old CD's or something.
Can't imagine having to work like that knowing if you get sick or injured it's probably game over...
The process itself and the filming is outstanding imho.
Good that they have shoes. On some of the videos they work either barefoot or in flipflops
The welder's eyes may not last long. I wish him the best.
Top use of safety squints for the welding!
Every one of these facilities always looks like a junkyard.
No safety regulations. I love how they are working with sheet metal and wearing sandles.😮😂
Not safe, but nice to be able to see all the steps in the shaping process.
Bring your own PPE. This looks like one of those Safety Training videos. “First, let’s look at how NOT to do it . . .”
This is somewhere in Pakistan or Afghanistan. There is no money for safety standards like in Europe or the U.S..
This shop makes a product that sells. The cost of PPE is peanuts. The difference is the owners are not compelled by law to provide PPE and a safe workplace, so they don’t.
@@tonyfield2360
That's right, and they pass that savings on to the entire world.
@@joshuakarr-BibleManI’d gladly pay an extra cent for my car so that that guy doesn’t go blind in a few years
@@LeggaTim
I'm absolutely not opposed to buying American if you can afford it.
The ideal amount of safety though, is somewhere between those two extremes.
I liked this video! Thank you!
I know eye contacts are helpful, but I did not know welding contacts were a thing
Please, do a factory visit at ASML next time.
This is the highly efficient and modern Paper Clip factory
It was Kool as hell to see how we used to do it in 1930, I am amazed that these people can do such work in these conditions. I mean they get it done & you know it's cheap. No guards on the running belts or the pulleys, one slip & it's an arm or worse, puff! With all the crap cluttering up the place, you wonder how many accidents happen?
I was like….”thats round pipe!” Then the magic turned into square box section!!😵💫😵💫🍺💪💪👍
And then we wonder how they manage to make it cheaper than us in the West...
Lower energy costs start the ball rolling. India has subsidised, Coal fired, energy for a lot of manufacturing and excellent grants for renewables if used for production. A place a I was working at least year had all of the power requirements for one foundry and machine shop provided by a large Solar array on the roof. With lots of sunshine and regular cleaning (India is dusty) it works well. They run a five day, three shift system and export power on the down days.
Quality wise they were good, the plant I was based at manufacturers all of the engine cylinder liners for Jaguar/Landrover. Labour costs don't play that big a part as the foundry and machine shops were highly automated.
If it’s round it’s pipe! If it’s square it’s tubing! How do they grease the open gears? Human bodies? The first thing of safety is NO loose clothing.
I guess they didn't wish to show any of their QC or SPC activities. Or any PPE. I'm a Mechanical Engineer and an Industrial Hygienist and *_BOTH_* of them are freakin' out.
just spend a fraction of your profit replacing Jandles for saftey Jandles.
Bad steel, poorly forged, with marks from poor cooking
Isn't that what we want? Cheap stuff? Big companies make more money? Shareholders happy?
@@rcpattaya230 We love cheap stuff ...Ship it !
There is no forging involved in any of these processes.
Where is the forging in this video?
Roll forming of the steel is a form of forging, which is a manufacturing process involving the shaping of metal using localized compressive forces.
That roll looks like crap and you may suspect integrity of anything produced by it.
Just a sneaking suspicion based on a hunch that the product coming out of this place might not be of the absolute highest quality. Just guessing here.
My stomach overturns seeing this mess.
Must be where GM gets its frame steel from
No su h thing as square pipe, pipes are round section, square means it box section.
Alguém sabe dizer onde são localizadas estas fábricas ?
The channel’s location is given as Pakistan.
How many work-related fatalities did this factory have this week? Lost limbs? Crushed fingers? Falls? Damaged eyesight?
Half the safety violations could be fixed within an hour if someone gave a damn. The other half could be fixed in a week with a little training and effort.
I just looked up, Pakistan is only second to India in fatal workplace accidents, 44.2 deaths per 100,000. India has 116, the U.S. has 5.2.
The average laborer in Pakistan makes $9.50 for a 12 hour day.
No one sweeps?
Oil can!
Steel fettuccine and cannelloni made the old fashioned way.🙊
Anyone know how the seam is welded? It looked hot and molten, but how did they do that?
Electric welding rollers under pressure.
How did they ever manage to set up the factory in the first place? So little care for the building, machine and people.
Check out the other comments about old work environments. Modern safety mandates were developed over many years as a result of accidents in factories in the UK, France, Germany and the US and other countries. It's been a long process and countries without the mandates or means financially do what they need to do for now.
@@user-vp1sc7tt4m
My comment was meant more for how someone set up a company then let it grind itself down into the dirt.
Most of these videos show a brick floor, at least a solid floor, but they show no signs of having ever been swept. scrap is scattered around. Care of the workplace cost very little to no money.
The machinery is just this side of junk and there is nearly no care for the workers safety. This does cost but requires some foresight.
I had a machinery book dating from the 1910s that mentioned worker safety if for no other reason. because it cost the employer to replace an injured worker.
junkyard making more junk to make junk
I don't think I've ever seen somebody weld before with NO face or eye protection. Why do most of these "how it's made" videos take place in third world countries where human life and health is next to worthless?
To all you that dont know every he strikes a weld he closes his eyes welders do it all the time
For tacking something... Not for welding a seam
What makes it not rust after all that water?
Depends on the type of steel used. The heat of the processes drives off most of the water, but once cooled and with enough exposure, rust might begin to take hold on the finished tubes.
Structural steel like this, that is prone to rust, is usually shipped to the customer with a light film of grease/lubricant on the outside which mitigates rust. All of that is cleaned off with solvents prior to priming and painting or powder coating.
With all the garbage and debris scattered around it's clear the employees do not take pride in their work. Would not trust the quality of the end product.
FF 7 min first half boring
What a dump. Don't they clean up anything? Must be in Pakistan.
Be blind soon
Thats his secret he already is.
Bear in mind that most of these workers are probably slaves; ripped-off by the boss on every front.
Come with me, and you'll See, A World of OSHA violations.
Love the Willy Wonka Chocolate Factory reference! I immediately played the Oompa Lumpa tickety boo lyrics in my mind after reading your comment!
It's also a Diesel Creek reference
This is a junk yard ? Disgusting.
America must buy this to build aircraft carriers it is of such high quality.😆