3d print to SOLID BRONZE SKULL - Lost PLA metal casting

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  • Опубликовано: 10 фев 2025
  • I will be using the lost PLA method to turn a 3d print to solid bronze. I started by printing the model on my Prusa I3 Mk2 3d printer using a plastic called PLA. Then I coated the 3d print with a ceramic material called Suspendaslurry. I then fired the shell in my ceramic kiln which removes the PLA plastic and vitrified the shell. Then I melted bronze in my homemade keg foundry furnace and poured the bronze into the ceramic mold. This is similar to the lost wax casting process.
    Please consider supporting me on Patreon. www.patreon.co... You'll receive access to Patreon only posts as well as any 3d printing files that I designed.
    Casting equipment
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    #RobinsonFoundry

Комментарии • 834

  • @robinson-foundry
    @robinson-foundry  7 месяцев назад

    If you're interested in any of the tools or equipment I use and you want to help support the channel then don't forget to check out some of the affiliate links in the video description. Thank you for the support!

  • @nickpaolantonio
    @nickpaolantonio 3 года назад +255

    Because of all the detail, a T-800 head would be a cool way to test and see how much detail you can capture with this method. Plus if it works out that would be super badass having a metal terminator head.

    • @wantafastz28
      @wantafastz28 3 года назад +7

      Hey! That's my project! He will just shame mine! Haha

    • @robinson-foundry
      @robinson-foundry  3 года назад +51

      That would be very cool!

    • @Njazmo
      @Njazmo 3 года назад +11

      @@robinson-foundry with red LED eyes of course. ;)

    • @franklydoodle350
      @franklydoodle350 3 года назад +3

      @@Njazmo As long as he doesn't use those awful faux ruby eyes haha.

  • @jmpattillo
    @jmpattillo 3 года назад +354

    Filling layer lines with wax is a great idea. It’s almost like the pla is just an elaborate base for a thin wax model.

    • @robinson-foundry
      @robinson-foundry  3 года назад +52

      Thanks! It worked really well!

    • @DragonAtelier
      @DragonAtelier 3 года назад +4

      In my projects Im gonna try next a castable 3d printing resin - Bluecast X5. Couple of coats and we will see how it will turn out

    • @DizzyPanda
      @DizzyPanda 3 года назад +8

      there is an even better way, you can apply UV resin (3D printing resin) with a simple brush and let it cure in the sun, all surfaces will be smooth and it is way easier to apply than wax.

    • @tgirard123
      @tgirard123 3 года назад

      @@DizzyPanda hey, have you actually done that? What resin did you use?

    • @DizzyPanda
      @DizzyPanda 3 года назад +5

      @@tgirard123 I have tested it with a 3d printed toy. I was using cheap elegoo uv resin (it is for SLA 3D printers), but I am sure brand doesn't matter.

  • @hebe1792
    @hebe1792 3 года назад +17

    Great work. I like how you are using modern technology to cast bronze. Our ancestors would be proud!

  • @MOONRAK3R23
    @MOONRAK3R23 2 года назад +1

    Reminds me of the Skull/ball from Halo. Hate to get beat down by that lol. Brilliant Work!!

  • @andreipendle1778
    @andreipendle1778 3 года назад +60

    I watch a lot of casting channels and can categorically say that you da goat.
    Love your technique, models and pace of the whole videos - keep it up!

    • @robinson-foundry
      @robinson-foundry  3 года назад +2

      Thank you! I appreciate it!

    • @SoulDelSol
      @SoulDelSol 3 года назад +2

      Yes his dip coating shell captures so much detail

  • @chrisgenovese8188
    @chrisgenovese8188 2 года назад +3

    "i added the tin, in the form of a trilobite" cracked me up. this project turned out amazing. so much work, but worth it.

  • @joshuarodriguez6332
    @joshuarodriguez6332 3 года назад +12

    90 % copper and TIN % tin. Perfection. Again, a beautiful product, you are unparalleled in the 3d print to casting world. Keep up the great work!

  • @DominusFeles
    @DominusFeles 3 года назад +84

    Adding holes for locating pins in the 3D model would make alignment when gluing the halves together much easier 🙂

  • @DeathProductions200
    @DeathProductions200 3 года назад +3

    I genuinely love all the stuff you have. The keg converted to the metal melter, the bottle for the pressure washer to prevent spraying back, and the willing to find ways to get the highest quality for projects

  • @elementone18com
    @elementone18com 3 года назад +2

    One of the few channels I do not notice how much time went by till after the video ends.

  • @checkedoutchris
    @checkedoutchris Год назад +2

    Others may have already mentioned this, but I've had success "bubbling" compressed air into the base of the sand buckets to encourage liquefaction of the material. For me, it makes it MUCH easier both to add the silica sand during the first dipping steps (and help ensure even coating of the silica sand on the SuspendaSlurry) as well as preparing the support structure you mentioned being difficult when getting ready to pour into your pre-heated mold. GREAT work though! Love it! Please keep it up! :)

  • @Atlantismonkey40
    @Atlantismonkey40 3 года назад

    I wish it had TWO THUMBS! Outstanding work. Easy to follow steps.

  • @sharkamov
    @sharkamov 2 года назад

    In my humble opinion; *A genuine **_Masterpiece! . . ._* ⭐⭐⭐⭐⭐⭐

  • @gamerman7276
    @gamerman7276 3 года назад +334

    Archeologist: *Finds this*
    Archeologist: "Oh hey cool someone cast a skull out of bronze"

    • @squattingheads
      @squattingheads 3 года назад +44

      They would think they found my fathers remains. Thick headed bastard

    • @blondbraid7986
      @blondbraid7986 3 года назад +55

      I'm pretty sure they'd label it a "ritual object", it's what they do with anything they can't tell the purpose of.

    • @henrysaid9470
      @henrysaid9470 3 года назад +14

      No they would think one person had a skull of bronze

    • @historicbeef
      @historicbeef 3 года назад +8

      @@henrysaid9470 well. I highly doubt that.

    • @gamerman7276
      @gamerman7276 3 года назад +14

      @@henrysaid9470 The nostrils don't go all the way through and the jaw is fused shut. How would they breathe?

  • @ComputerGUY27332
    @ComputerGUY27332 3 года назад +9

    I just love the attention to detail that you put into your work. I can tell it is a labor of love. Keep on doing it because you are knocking it out of the park.

  • @Mick_92
    @Mick_92 3 года назад +304

    Do you think it would be possible to cast a replica of your own skull (from like a medical scanner or something, plus some minor modifications to make it printable)? I think it would be both awesome and a little macabre to hold a replica of your own cranium.

    • @yuki_foxsoul8425
      @yuki_foxsoul8425 3 года назад +44

      A few years ago it was trendy in Japan to have a 3D model of your unborn child. It was even available as a keychain. Your skull should then also be possible.

    • @samarchist74
      @samarchist74 3 года назад +4

      That is such a cool idea?!!!

    • @cletusburgerboy9143
      @cletusburgerboy9143 3 года назад +6

      It is entirely possible, just be ready to pay a price to have your skull scanned entirely and then rendered.

    • @rrrajlive
      @rrrajlive 3 года назад +6

      Ans is Yes and No.
      Yes you can print it.
      No it won't be perfect at all. You need all the sutures and grooves of skull and joining which you can't get from a print.l or casting. Unless you're a medical student and very good at sculpting too.

    • @mikefirthy
      @mikefirthy 3 года назад

      👍

  • @TKTrooper
    @TKTrooper 3 года назад +29

    You really are perfecting the art of these metal castings with every video, really coming up with some innovative tricks to create better and better end products. Great idea with the wax. Also still keeping my fingers crossed for a tutorial vid on the crucibal tongs.

  • @giobianchi3232
    @giobianchi3232 2 года назад

    I’m obsessed! I did lost wax ceramic shell casting in college, at the same time I was taking a 3d printing class. Never thought about combining the two like this. Especially using the brown wax to fill layer lines is genius. Thank you for sharing

  • @DArealCHAZZ
    @DArealCHAZZ 3 года назад

    A skull is the perfect idea to cast. Because if there's any cracks they can be interpreted in the skull. You do some great work and to own one of them pieces would be awesome. But I hope you have a great day and everyone in the comment section have a great day

  • @Matt2chee
    @Matt2chee 2 года назад

    Very cool. I worked Maintenance at an investment casting place. After it's dipped in the slurry, they rotate the mold at like 4 RPM as the slurry drains, they also had sanding drums, the robot holds it in there it rotates and vibrates and the sand rains down as it rotates the mold at about the same. They steamed out the core in a boilerclave. Love your videos, amazing results.

  • @alden1132
    @alden1132 3 года назад +3

    I had a really cool idea for the skull! Drill small holes in the back of the eye sockets, to accommodate wiring for some red LEDs. Paint the inside of the eye sockets with an ultra-bkack paint (like BLK3.0 or Musou black). Then, instead of having the LEDS shining out uncovered, mount a concave disc/umbrella shaped shroud is ultra-black on the side facing out and silvered/reflective coat on the
    inside/LED side. That way, the disc/umbrella shroud looks like a super black pupil/iris, which is surrounded by a red glow. I think it would look incredible! Awesome video, keep up the good work!

    • @sharkamov
      @sharkamov 2 года назад +1

      I've got a project like the one you're referring to, and let me tell you, LED's of that sort are really hard to come by, but I absolutely agree with your proposition, as it would ''enliven'' this magnificent sculpture in a _very_ special way! . . . 👌

  • @davidcahan
    @davidcahan 3 года назад

    It's surprising that these videos don't get millions of views. They are interesting and engrossing!

  • @prezzie1
    @prezzie1 2 года назад

    This is the first time I have watched any of your videos and I have to say I am blown away with your knowledge of what you are doing and how you talk us through everything that you are doing. For an absolute noob like me it was an amazing video so thank you. And the final product was absolutely bad ass it was amazing

  • @parkercollins7946
    @parkercollins7946 3 года назад +2

    I gigged when the skelly had his teeth brushed with a wire brush.
    Also: Fat Tire. Excellent choice!

  • @dwolfe2907
    @dwolfe2907 3 года назад

    bronze jenga pieces , would be one of a kind beauty and fun

  • @mattyal9347
    @mattyal9347 3 года назад

    I rewatched this video with the sound on and have concluded that volume is a must with Robinson Foundry

  • @worldpeace2899
    @worldpeace2899 3 года назад

    I love watching your videos. You are a great narrator

  • @anthonystotts85
    @anthonystotts85 Год назад

    Channel gives a lil “How is Made” vibe but I loved that show, maybe why I been hooked on ur content. Good stuff

  • @pinakibhome3075
    @pinakibhome3075 3 года назад

    this one was superb. precision was osam. robinson is best the best metal artist on RUclips!!

  • @christinapalmer
    @christinapalmer 3 года назад +1

    Aluminum bronze looks like gold, and would make a beautiful skull.

  • @Sidthesloth205
    @Sidthesloth205 2 года назад

    Please do more casting of statues and busts. They look amazing!

  • @skerriesrockart
    @skerriesrockart 2 года назад

    Looks very nice..the skull shape really lends itself to bronze casting

  • @lurchie
    @lurchie 3 года назад

    The PLA model looks cool in it's shimmery original form.

  • @JamesSkellington-xj8nn
    @JamesSkellington-xj8nn 2 года назад

    I absolutely love skulls and this one is amazing ! Kudos my friend . 👏👏👏

  • @Nouia
    @Nouia 3 года назад +2

    You’re stuff keeps getting better and better, both the casting projects and the photography/editing, awesome stuff.

  • @martinhorner642
    @martinhorner642 2 года назад

    That is some amazing casting work. I've seen some things done with PLA for casting but nothing like this. The sand was genius, if a little dangerous. I'm utterly impressed with the techniques and the result.

  • @diandedipriyadi5131
    @diandedipriyadi5131 Год назад

    "I" in this video, refers to a lots of people working together to make a beautifull things, good job.

  • @BarneySaysHi
    @BarneySaysHi 3 года назад +1

    I'm lost for words as how beautiful this thing is! I'm not much for skulls, but this is a piece of art!

  • @TheGreatest1974
    @TheGreatest1974 2 года назад

    This is just incredible. You are brilliant. 👍🇬🇧

  • @John-gm8ty
    @John-gm8ty 3 года назад +1

    this turned out so amazingly good. I envy your skill and ability.

  • @BoujeeBarrels
    @BoujeeBarrels 3 года назад +10

    Amazing work! such a great idea using preheated sand to prevent the copper from cooling too quickly as you pour it into the mold. I learn something new every time I watch your videos :)

  • @smashrhythm
    @smashrhythm 2 года назад

    That’s a beautiful object! Amazing

  • @bigwilly43729
    @bigwilly43729 2 года назад

    I’m glad it came out ok; that looked like it was a lot of work.

  • @JaHelmut
    @JaHelmut 3 года назад

    Nice to see that you are using Prusa printer..
    Greetings from Czech Republic 👍🏼

  • @DownToEngineer
    @DownToEngineer 3 года назад

    I have no words... this is crazy cool man!

  • @the_wretched
    @the_wretched 3 года назад

    You're like the Bob Ross of lost PLA ✌🏽💜🤘🏼

  • @huhumm1617
    @huhumm1617 3 года назад +4

    Beautiful piece, congrats on a great casting.

  • @ediesedgwick4462
    @ediesedgwick4462 3 года назад +1

    Wow! It's spectacular! Good job!

  • @andrewnelson4496
    @andrewnelson4496 3 года назад

    That is seriously badass! Wow!

  • @kwinzman
    @kwinzman 3 года назад

    This video was so relaxing to watch I almost fell asleep.

  • @famousproptreasures426
    @famousproptreasures426 3 года назад +2

    This is just excepinal. I love it! Patience is something you obviously mastered along with what you do.

  • @SoulDelSol
    @SoulDelSol 3 года назад

    That clear cone tip attachment for pressure washer is genius. Ive had so much gunk fly back into my face

  • @garrywilde730
    @garrywilde730 2 года назад

    So calming to watch very enjoyable

  • @HEARTGRIND
    @HEARTGRIND 2 года назад

    I would love to have something like that. That is the kind of thing I would keep for life and pass on to my son because it is so cool.

  • @ricbarker4829
    @ricbarker4829 2 года назад

    More steps than the Niesen Mountain, but definitely worth the effort, well done mate, worth a sub.

  • @josephpachev8753
    @josephpachev8753 2 года назад

    This is so awesome! I would love to have something like that on my desk

  • @vagish11
    @vagish11 3 года назад

    ...that's very beautiful cast ...even the skull is smiling

  • @geraldstamour1312
    @geraldstamour1312 3 года назад

    Skull looks BADASS! Dope AF job!

  • @seanfoltz7645
    @seanfoltz7645 3 года назад

    Get yourself a Devil Forge - I did the DIY furnace for years before finally biting the bullet and buying a Devil Forge - the time and gas savings where incredible and I'm kicking myself for not having invested in one sooner.

  • @brianfalls5894
    @brianfalls5894 3 года назад

    Real nice job on that skull there. It sure did shine up nice too!

  • @SICresinwrks
    @SICresinwrks 3 года назад

    This is awesome! I just painted a 3d mold of a skull with some mirror paint from culture hustle. Now i need a bronze skull lol

  • @klaytasticttv
    @klaytasticttv 2 года назад

    That is awesome.
    Great job and it looked way better then I thought it was going to.

  • @dimitrisalbanis
    @dimitrisalbanis 3 года назад

    Never thought a skull could become so beautiful ! :O

  • @jasondugdale8647
    @jasondugdale8647 3 года назад

    that is seriously impressive man well done !!

  • @motog4221
    @motog4221 3 года назад

    Phenomenal. The anxiety of that pour really got me.

  • @roland2864
    @roland2864 3 года назад +4

    Great job, can't wait to see how you'll top this.

  • @Ludiks
    @Ludiks 3 года назад

    Waow, tha wax technique is amazing to get rid of layers !!

  • @Sheighton13
    @Sheighton13 Год назад

    Nice! For a first time nice result.

  • @fillipeamg5877
    @fillipeamg5877 3 года назад

    Totally next level casting

  • @olliefs9298
    @olliefs9298 3 года назад

    Love the furnace!!

    • @olliefs9298
      @olliefs9298 3 года назад

      Absolutely epic casting!!

  • @MechaHolic
    @MechaHolic 3 года назад

    It was a very useful video and your description is in a way that makes good sense of everything😊

  • @MrStudzdog
    @MrStudzdog 2 года назад

    Really cool, your videos are fun to watch, great craftsmanship!

  • @shiddy.
    @shiddy. 3 года назад

    I hope that ends up in a museum in 5000 years ... it just might

  • @malcolmbragg7225
    @malcolmbragg7225 3 года назад

    Brilliant all the best doc.

  • @IngotJoe
    @IngotJoe 3 года назад +1

    That is a great technique I hope to be able to achieve one day. Great video. 👏👏

  • @olelaustsen8657
    @olelaustsen8657 3 года назад

    Amazed, such a beautiful piece 👌

  • @Lovepreet_Singh93
    @Lovepreet_Singh93 3 года назад

    The skull looks awesome.
    It’s a job well done.👍🏻👍🏻

  • @bigmaddad7689
    @bigmaddad7689 3 года назад

    WOW!! Ok, I was curious about your channel before this piece, but now I am hooked and can not wait to see more. Keep up the awesome content.

  • @rh5971
    @rh5971 3 года назад

    Excellent work!!! I love casting bronze.

  • @JHV166
    @JHV166 2 года назад

    "I'm extremely pleased with how this skull turned out"... Has to be the Understatement of the Century... First time eh bub? You might have some skills up in there!

  • @mephistopheles292
    @mephistopheles292 3 года назад

    What a beautiful piece. Congratulations!

  • @AutodidactEngineer
    @AutodidactEngineer Год назад

    Absolutely love the channel!

  • @hardikd
    @hardikd 3 года назад

    fabulous work. Keep it up. all videos are very intersting in your channel

  • @tke7mu0u
    @tke7mu0u 3 года назад

    Nice to see your perfecting the lost pla method. I tried it a few ti.es myself but with little luck. The suspend a slurry is the trick.

  • @joseph7858
    @joseph7858 3 года назад +1

    really greatly done, thank you for showing!

  • @jangivik1718
    @jangivik1718 2 года назад

    It’s absolutely beautiful!

  • @TreasureIslandCasting
    @TreasureIslandCasting 2 года назад

    Absolute impressive cast. Thanks for sharing this interresting stuff.
    Kind regards from Treasure Island

  • @feedmyintellect
    @feedmyintellect 3 года назад +1

    There are machines with heated acetone that turn the right pla print lines into perfectly smooth pieces. Look into that!
    I saw the machines at the MDMA expo in California. There will be one of those soon.

  • @nikanetique
    @nikanetique 3 года назад

    Fantastic work & result!!!

  • @thiagorodriguesdeoliveira5746
    @thiagorodriguesdeoliveira5746 3 года назад

    Dude, how i love this kind of technique. I want to do it someday. For now, using resin.

  • @KINGH4L0
    @KINGH4L0 2 года назад

    Stunning! Love this!

  • @preetykumari3961
    @preetykumari3961 3 года назад

    This is stunning

  • @Explore531
    @Explore531 3 года назад

    its all started from 3D print Mold shell awesome job man I wish I can have your skills

  • @Hazerithious
    @Hazerithious 3 года назад

    7:40
    He really just stirred a metal alloy with a spoon. I love it.

  • @johnrobinson1140
    @johnrobinson1140 3 года назад

    very nice casting well done

  • @robbelk6465
    @robbelk6465 3 года назад

    Fantastic work 💫💥💥

  • @WayneEarls
    @WayneEarls 3 года назад

    nice. I bet that feels good in the hands. good work.

  • @quinnjdq
    @quinnjdq 3 года назад +1

    Fantastic videos dude, can 100% see you becoming a big channel in no time!

  • @sofabuddha
    @sofabuddha 3 года назад

    That's amazing work.