INCREDIBLE FULLY Automated Machine Shop! MetalQuest Shop Tour!
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- Опубликовано: 2 окт 2024
- MetalQuest has the integration of making products, tracking data, and creating nifty, simple solutions down to a science! Take a break from the news (at least for a little while) and enjoy this fun, inspiring shop tour!
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Links for this video
MetalQuest: www.metalquest...
IMTS 2018: bit.ly/2Pc33XE
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Reach us / CNC Info:
Speeds & Feeds: provencut.com
Download Fusion 360: www.dpbolvw.ne...
Online Fusion 360 Training: bit.ly/LearnFus...
Hands-On CNC Classes: www.nyccnc.com...
SMW Products: saundersmachin...
CNC Resources: www.nyccnc.com 5 Reasons to Use a Fixture Plate on Your CNC Machine: bit.ly/3sNA4uH
Talk about a well oiled machine. Best shop tour to date!
I'll not be surprised if they know exactly how many coffee beans they have in their kitchen area.
not many left, based on the lead guy's vibe
They also know who made the last pot of coffee,
and how much is left in the pot,
and when they should make the next pot,
and whose turn it is...Lol!
I get the impression it may be stressful working for him, lol. But also highly impressive. This is how OCD gets a positive outlet
Antonmursid
🙏🙏🙏🙏🙏✌💝👌🙏🇲🇨🇲🇨🇲🇨🇲🇨🇲🇨✌💝👌🙏😁🙌
Mr John, these shop tours great. Your thirst for knowledge and understanding, comes out in a way that is compelling to watch. And by doing so, you enable our thirst for knowledge and understanding.
What a company. Can see the staff has a good reverence for the boss man there while still being easy. Great stuff thanks for sharing!
Gday John, absolutely mind blowing to say the least, the most simple solution turns into a massive time saver, thinking simple really does pay off, thank you John and all the guys there for the opportunity to show us this amazing shop, please stay safe, Cheers Matty
Intelligent and innovative company, great ideas, love the water on demand feature.
Thanks for sharing and stay safe all.
Great video John, this is the only way for our country to stay competitive. I come from this automation world, our car plants are very simular to this type of automation and had the privilege installing many systems. Keep up the good work on the shop tours.
It's so refreshing to see a shop where everyone is so excited and proud of their operation, and is so well organized. Really great video! Lot's of great ideas to stay organized and run a top-notch operation.
Finally decided to watch the NYC CNC video with a whole bunch of robots. "Hi folks, we are here at Metalquest in Hebron Nebraka." Wait, what? HEBRON NEBRASKA????
Nebraska? Robots? Manufacturing? Ok, yeah Vise Grip pliers were invented here (favorite tool of people who don't know how to use tools), but you tend not to notice manufacturing, because most is ag related or industrial products. Both tend to be under the radar.
That is an amazingly impressive shop. Didn't know anything like that existed in the state. The way they track everything is very impressive. Of course when you're competing with $1-$2 per hour labor in China and India, you've got to squeeze every last ounce of efficiency out of materials, manufacturing, finance, the whole thing, and these guys are doing it. I wish them well!
I hope you enjoyed the trip. Thanks for the video!
You said this is the coolest shop you've seen at the beginning. I though yea, he's probably saying that to every shop, but after watching the video, I totally agree!
And people say all manufacturing went to China. Well... after recent events hopefully we get some more of this level of manufacturing back state side. Brushless motors and other equipment would be nice to see.
Exactly.
all low tech, cheap consumer stuff went to china... and that's a huge piece of economy. and as they catch up with infrastructure and technology, even these items could be produced there.. cheaper. so you want to be on top of that as a nation. free higher education would do wonders for your competitiveness as a nation...
So, true, it's time for manufacturing to come back.
The inventory control is over the top : A place for everything, and everything in it's place.
dammit, John! I didn't have time for this today.....well, I guess I did since I watched it end to end the minute it got published :) More please!
Those people know what temperature the bottom of your shoe is. That shop is amazing.
John has demonstrated the 4th dimension of social distancing: time
So excited right now. Been waiting forever to see this.
So cool! Always enjoy these shop tours and seeing things I likely never would otherwise.
one of the best shop tours I've seen is of this crazy Mopar lovin', squeezin' corn farmin', and big iron machinin' guy down in Tennesee or Kentucky, one of them 'short states in the middle of the country. This guy had so much tooling laying around; between it and the big iron he likes buyin', fixin' and workin' on, I surprised the county doesn't tilt in his direction. I think Abom did it.
Now that I think about it, though, John here, did a mind blowing video about a visit to the Bay area, visited OxToolCo and went for a tour of the National Lab in Berkeley. Have to say, it gives that Abom vid a run for it's money.
You seen it?
@@georgedennison3338 AWW! :-) John was here too actually before Adam if you look way back. :-) I do remember the Oxtool/Berkley tour as well. I remeber their special converted lathe for doing windings.
Things have advanced so much since I started in the machine industry back in 1973
Fantastic! I watched it twice just to pick up aspects I missed the first time.
Jaw dropped a few times during the viewing of this video !!
This is how we stay ahead of the rest of the world. Thanks John.
Social distancing through use of robots ... or is it “enforced by robots”?
No it's enforced through mobile phones...
Social distancing started with robots, hence the cages - had to keep the pesky humans from getting too close and smearing their flesh and blood all over the machines!
Got to be the best so far. And there in the United States.
Better yet... In Nebraska!
Very impressed with him! Well spoken and knowledgable.
All in all, great tour!!! Those folks are amazing.
very nice documentation! 😍
i think their maintenace was so awesome. What if 1 of the robots will bug down for a long time? May we know that they do ot it?
in this 6 year old video you talk about how did you align the part removing the set screws and using the step ground pins that you used to line up your vise to align your stock. ruclips.net/video/26RNc0OA_fU/видео.html Please, make more videos about this showing the ways you found out to better align your part, clamping techniques, etc. I miss this kind of information in your videos, but you stopped talking about those cool stuff. Last time I heard of was the DIY Vise Fixture Plate Widget - Widget43, but you didn't publish more about that later on. Publish more clamping solutions and cool stuff, you are really creative about that, so why not sharing your ideas and knowledge, right?
Christ, how many people were needed to figure out and install all of that technology?
This is what happens when you go to Fanuc with an open cheque book and tell them to go hog wild
5
@@AF29007 But they didn't/dont. They are all in house. @44:36
@@Rocky12334no --- I think He probably meant "In the Corporation". Funac is a Japanese company, Headquarters: Oshino, Yamanashi, all that was probably imported from "In House" located in Japan 🤔
They used to make stuff like this in the 80's in the US, like by Cincinnati Milacron, and in the 60's Unimation Inc made the Unimate production Robot for Ford.
All that infrastructure, technology and brainpower was shipped overseas.
All of them! And it took 34 years. Started small and grew big.
Mind blowing shop!
that seems to be one badass place to work :)
....and there goes the neighborhood...a Staubli Robot with all those FANUC bots...(Partial to FANUC, I worked for them in the R&D/Systems engineering team...Matter of fact, that rail system that one FANUC is on was one of the first projects I worked on while there. Started it all with an M16 (16Kg) robot. We expanded it into the M710's and such...BTW: That rail based item? Talking more than 20 years ago...LOL..."state of the art"...LOL
Tool Boss blew my mind!
Badass shop, would love to work for a company like that.
I like that implementing automation was done by changing the jobs the person would do. Not fire them.
amazing !!
That was super dope!
This guy is my soul mate.
Keep the videos coming,big fan
I love your videos! They are very informative. One thing I notice though, the gentleman speaking, said that butterfly valves make great flow control valves. Please note that butterfly valves make terrible flow control valves they do however make great quick acting stop valves.
Okuma and Fanuc are both Japanese companies. One of them is over 100 years old, the other 60.
Good reasons why you don't buy Chinese if you are serious about your tooling.
Look, frankly, I don't give a fanuc
The Milling Machine was invented in the USA. Other nations might be good at making cheap copies but ingenuity reigns supreme in the American Heartland!
John, I really enjoyed this tour. So many great takeaways I watched much of it more than once. Do you know what ERP system they are running?
I would rather work in this machine shop.
45:46 That's how they pack parts? No foam between the parts or sides of the box???
what cnc milling machine would you recommend for a beginner in cnc machining. I have experience in a workshop but I am new to cnc and would love to do it. Thanks for answering. Great videos and thank you again.
Amazing video, Super clear innovative company, wow!
Another Fantastic futuristic workshop 🥇👌 Not seen by public but Watched 370k views in youtube Techporn NYC cheers 10/10🙃🦘
Maybe I am just to german but 90% of the „new innovative“ stuff is standard in above average factories here. Still its an amazingly clean and well run machining shop but to be honest I am quite surprised that tool lifetime management, „intelligent wrenches“ or inventory management isn’t already industry standard in the US.
With my company we are even able to locate all large and most small components by RFID beacons and we track almost everything throughout the process. (Fortunately tracking the workers is illegal here :P)
As always great and informative video. I still really enjoy shopfloor tours.
Holy smokes...those guys know their bussiness.....
"So I met this guy at this trade show" he says.
wonder what cnc machines they would recommend someone to purchase???
I swear there was a CNC box making machine in this video but I cant find it, Can anyone suggest?
Those robots speak excellent American English, plus the tattoos, and the flotation devices around their centerlines… FULLY INCREDIBLE! 😂
thats amazing john.
A question for you.. I can not find you on instagram, do you have one no?
I'd love to know more about the software they've got for managing tool life
I would guess they use the on-board tool time measuring system of the machine and just compare statistical data against it. So, they would know how much time each tool would last in each type of cut.
I guess sometimes optimizing the time it takes to make 5000 parts is slightly different to optimizing the time it takes to make one part.
The owner is so passionate and excited about everything in his shop. So cool to see.
Nice video! Everyone is so passionate about what they're doing!
That was awesome. Looks like a cool place to work.
Really cool shop! Great video John!
39:58 How small is that machining vice it looks so tiny ? D:
Watching the level of automation here makes me believe the whole Sky Net and terminator thing seem plausible. Long way from my dumbass dicking around with a FADAL 4020 POS machine!!!
Many years ago I worked in a CNC shop machining 6 castings at a time for master brake cylinders. I hated every minute of it. I machined thousands of parts and the cast material would get in my clothes and you were not allowed to use gloves when the machining was finished. Mainly because you had to feel that the new castings where properly fixed in the fixture. The smell was unbearable too. Needless to say I quit within a week and had no job lined up. I didn’t care, just wanted to get out of that place and It felt great. Machining is very different nowadays, even so, I would never work in a shop that machines cast iron ever again. Even with all this technology, you still feel like another cog in the machine shop and you’re expected to be just as efficient as the machines you operate all the while you work for someone else. A lot of money being made and you’re getting only a tiny fraction of it. If I had to work in a machine shop like this one, it would have to be a CoOp. Call me socialist if you want, but it seems to me that for many people who can’t afford to go to college they end up in shops like this and if you are going to do this for the rest of your life, it only makes sense that you earn enough money to live a dignified life in a work environment that is not looking over your shoulders all the time or that you must meet higher quotas if you want a raise. Sure, to start a machine shop like Saunders did is truly admirable, he worked very hard for it, but not everyone is as ambitious. Does that mean that they are less of a person? Just because you succeed in business does not make you “all that”. I realize we are all govern by capitalism hence you have to be very competitive and as such you have to run the machines faster and faster and be ever more efficient. What’s crazy is that we can makes parts so much faster and efficient than ever before yet our working hours have not changed. I always thought the whole point of technology was to allow us to work less hours so we can spend more time, you know, living! But no. As the saying goes, some people work to live and others live to work. I am the former
Too date one of the best tours!!!!! thank you Matt C.
I have an idea for a video,,take an everyday object like a coax cable from china,or somthing simular ,with the isolation we have in these times,why not do a video on what it takes to make somthing like this,right down to tooling,and show if tooling is made in china that we can halt to a stop,simply,break an everyday object down to its components,and show what it would take to restart the industry behind it if a low labour option is no longer available,how dependent are we on theese places and what it takes to bring that back,,im in Australia,family owned cnc,P and L Dwyer engineering,Sydeney
Don't be affraid of automation! It's just like adult legos!
I liked that they didn't spend a lot of time cleaning up cables and wires everywhere. Focus on a robust process, not looks.
I think the stuff with robots is, while you don't fire a worker, you cease to hire one
Someone still has to do the maintenance, shipping, officd work plus the extra staff when the business takes off.
The robot manufacturers are probably hiring if they need a job
Is that any worse than that job going overseas? At least the money stays here.
Robots take mostly the repetitive, semiskilled jobs away. But someone needs to program and maintain the robot, which is probably a much more skilled job.
So good education and constant continued education are the key for everybody involved, employer and employee.
Everything has its place and every place has its thing. Great shop great tour great people. Thanks for the video.
It's this forward thinking that'll keep this shop floating above the rest for years to come. Thanks for sharing this. ABSOLUTELY AMAZING!!! I ABSOLUTELY LOVE IT!!!
👍🏻👍🏻
This is how it should be done👍
Thank You. It is a Great, Innovative Company.
Could anyone tell me which tool he used at @12:15, to view the hole for surface finish?
One fact I cannot get over was what the fanuc robot salesman told me (in Utah); from logan to provo, there are about 5,000 fanuc robots in operation and lifetime products (a massive company with 2 million sq feet of manufacturing space in clearfield), owns about 80. Where are all those robots?! That doesn’t even include abb
This is probably not the best video to post this question, but i thought id throw it out there and see if i get a response... Maybe AVE, This
Old Tony, or NYC CNC and others can weigh in. Recently my son and I have switched from SprutCAM to Fusion 360 for our tormach 1100, and unless were mistaken (please advise) we noticed there seems to be some issue with the tool holders and tool height setup. Normally we measure overall height of a tool and its holder using a surface plate and height gauge, and would set our total tool height in SprutCAM to this value. In fusion, with the tool holder feature turned on, the overall height of the tool is a function of the tool stickout and tool holder height, not
the height from the surface plate. We measured several of our er-20 tool holders, and found a variance of up to 0.020", so it is not possible to
use the tool holder height to calculate the total tool length ( tool holder height + tool stickout) which seems to be how fusion does it. Are
we missing something, or is this a problem? We get around this issue (and from what we can find online, so does everyone else) by turning off
the tool holder feature and using our surface plate measurement as the stickout value. But this means we will not be able to predict collisions
with the tool holder in simulation, so we would like to have this work properly.
Universal basic income here we go cuz this sucks to watch
MetalQuest has an innovative mindset we can all learn from. An adoption of the approach they use to optimize their processes by other American manufacturers will bring more work back to the US. Thank you for sharing!
I wonder what CAD and CAM software they use
Solid works. Only recently got esprit.
Wow.
Awesome ! very much inspired to work smarter -
40 thousands parts of one type per month. That is a volume. Few million dollars per months. Automation, integration and inventory tracking helps a lot.
First I did not want to watch because it was too long...
Now I wonder why it ended...
Lovly 🏭, really nice.
Wow what a machine shop!! That guy knows his stuff!.. Some really cool ideas and innovations. Thanks i enjoyed that will be watching it a few times 👍👍
With this kind of set up competing with foreign companies could be possible if your overhead and excessive profit margins isn’t so high.
Suggestion for another Nebraska Video: TMCO, Lincoln, NE
used to be a fanuc operator for over a decade very specialized language and kinematics
for smaller stuff try universal robots has more io built in (generally around 5kg payload)
John, thanks for making this shop tour video, and thanks to MetalQuest for being so open. Gracious Professionalism all around. I'm sharing with my robotics students as this is really inspiring, even I want a job doing this kind of engineering.
Ethernet, Air, & Electricity... Everything necessary to sustain life.
At 11:40 .. did he say he was using "auto tool assignment" ..in so many words. For his family of parts sizes?
amazing company
Holy Moly. This place is truly impressive. Thanks for sharing your visit John.
Nice video!!!! Thanks for sharing.
John
Brilliant.
Very well organized. Helps keep control of cost, cuts down on surprizes.
The organisation is mind boggling and i love the robots. Look how enthusiastic and happy everyone is.
unbelievable. i want a job there
A really awesome video, thank you. Makes one want to go into robotics and CNC programming :)
good quality
Wow!!! Thank you for taking the time to do this and show the amazing capabilities of a group of very smart people.