Game Changing UTE setup BUILD
HTML-код
- Опубликовано: 19 авг 2024
- Second episode for my Ultimate moto setup build. I've always wanted to build a moto setup for the back of a tray with 2 bikes and useable space underneath, it also happens to resemble a cybertruck. In this episode we design and build the canopy, slide mechanism, locks, winch mounts as well as testing everything out. I do this using CAD, FEA, a CNC plasma cutter, a CNC laser cut, a CNC press-brake, MIG and TIG as well as a mix of powertools and handtools!
WIN 1043 piece Kincrome Toolbox: designedandbui...
First episode: • Dedicated moto Ute (Slide Mechanism)
Canopy Series: • Canopy Build
Designed and Built
Workshirt: designedandbui...
Merchandise: designedandbui...
Website: designedandbui...
Instagram: @designedandbuiltofficial
Channel Sponsors:
- Kincrome
- Goodyear
- barratheworld.com
- Raceworks
- www.lcs4x4.com.au
0:29 Dirt Bike Canopy Design
1:01 Material selection
1:29 Frame Construction
4:52 Sheet Metal Construction
5:10 CNC Plasma Cutting Aluminium
6:15 CNC Press Brake Folding
9:25 Sheet Metal Construction
11:21 Structural Supports
15:17 Sheet Metal Construction
18:39 Looks like a DIY Cybertruck
18:45 Last 2 panels
19:41 Slide Mechanism
20:00 Sled Construction
22:02 Extension Construction
22:31 Bearing Carriers
24:13 Front Wheel Carriage
26:00 Winch Mount
27:55 Assembling Everything
28:47 Foot Peg Holders
29:59 Lock Design
31:21 Doors
32:29 1st Test
35:45 Conclusion
“I completed a stress analysis on the frame” is a very rare sentance in the 4b backyard fab world 😂. Very impressed mate.
I'll tag on another bit of advice for your latches, since they are to be the primary retaining mechanism. You should add a small tab/edge on the sliding carriage's striker plate, so that it captures the flap on the latch. This way, you pull the carriage past the lock, and then back it off. The flap rests against the current back edge of the striker and is retained by the tab/lip so that it cannot come undone unless you lift the entire carriage again. This mechanism will be very simple to add to the existing, and it will provide a level of security against bumps, jostling, damage to the retaining spring, and accidental misuse.
Of course you may find that, if you have made the lock and striker out of mild steel, that they self-form this feature!
Very cool build, super excited to see the next episode.
Thanks mate! Appreciate it.
Better yet, get a 4x4 Hi-Ace. Put the bikes inside, and you can sleep inside.
Those 35 min would have been a 15 episode series on any other youtube channel 😅😂
Btw you might want to look into the bottom plate of the front wheel carriage again, currently the bottom of the wheel is just held in place by friction. Adding some horizontal slots into the plate or making a larger cutout for part of the tire to fit in might prevent it from slipping out of it, especially if its wet and the tire muddy :)
Thanks mate, good idea - I like it.
Hey Richard! Not sure if this is of concern to you, but your bearing nylon lock nuts for the roller bearings seem to barely engage. I believe I was told it's a standard in aerospace to have 1 thread exposed on all nylon lock nuts. Just food for thought! Build looks great!
Also, most industrial mechanisms that hold any weight rely on the lock and NEVER on the cable or winch rope. Take commercial portable spot light stands they crank up and then are lowered onto the locks.
Hey mate, yep agree 100%. These were off shelf one and I just wanted to test if they work! I can order some custom length threaded ones for some more cost $$$!
Agree re winch rope, I will drive around resting on the locks!
Cheers ☺
My work requires 2 threads exposed minimum on all hardware and nylon nuts are a one time use real pain when you have to torque a castle nut and it doesn’t line up for the pin
@@treverpowell4319yeh most places this is the rule I have found
Man, the skills involved with this are amazing alone. Then add the production quality and walk through.
I’ll be levelling up my CAD skills this year now. Thanks for the inspiration!
Thanks mate! Glad you have inspired you, get after it 👊
Love to constant use on the hammer for comedic relief
Mate, you have created something I’ve been dreaming up for years! This will surely inspire more of the moto community to have practical and more usable tray set ups. Love what you do Richard 🤙
Thanks mate!!!
Apparently great minds think alike! I designed a very similar slide lift earlier this year. What are your plans to bring to market? I'm in the states, we should talk.
@@bubscat2984 No plans to take it to market! Just something for me haha.
Have you thought of using some over center clamps on the foot pegs . To clamp down on to a location fixture. When I have made triangle shap door I laser cut a slot on the bend line 30mm in from the edge to the point the brake press tooling can't reach. And weld up after it bent.
Cheers Robert, good idea!
I am a Music teacher from South Africa and I'm just blown away by your engineering, designing and manufacturing talents. I would never have dreamt up designing something like this. WOW!!!! Many congratulations.
Thank you for the quality videography and your likeable presentation style. I am most impressed.
Regards from a cold Port Elizabeth.
Thanks mate, super kind words!! Glad you enjoy it.
A master at work! 💪
Thanks Uncle Pooly! Legend.
Good on you for your transparency and integrity! Wish more engineers were like you.
Haha there are plenty!
Super cool. Def. not mad at this. My buddy had a trailer with a shoe like that. ATK bike shoe in the us. That design has been around for a long time. Worked well on an open trailer. Lots of cheaper knock offs these days.
Looks awesome!!!
Now you just have to remember that they're there when your driving around
Yup. Don’t forget their on the back before pulling into the shed 😆😆
easy just hav a sand flag on the bar
its a damn hefty amount of work and engineering along with the CAD work certainly a killer bit of gear
Thanks mate!
Great video mate , loving the fabrication process and trial and error etc. great to see keep it coming :)
Cheers Aaron!!!!
Such a sick project, can't wait for the next episode!
Thank you!!
Very cool. Come a long way from the previous video. Looks great though, thanks for the effort you put in to making the content for us, and can't wait to see what's in store next
Thanks for the support! Really appreciate it!
as your carriage lock is engaged under spring pressure it needs to be in a failsafe position which it isn't now, if the spring fails it can disengage with vibration and gravity, easy to solve by having it engage with a slot in the carriage.
When you're laser cutting anyway hex nutserts are a nice option for improved torque out resistance, might save you welding on some nuts. In Aus check out Huck Aerobolt, they do low quantity orders in zinc and stainless.
Cheers mate, haven't seen them before! They look very useful!
Love the “percussive persuasion” to get the bike rack to match the tray. Are you sure your engineering background isn’t civil and not an automotive? 😂😂
Love your work Richard!
Haha cheers Geoff!
Dirt bikes and aluminum fab, great video!
Thank you!
i love builds like this. some design and full build process. this is the stuff that peacefully puts me to sleep.
Haha hopefully in a good way, and doesn't bore you too much!
Great design content, especially when it doesn’t go to plan every time 👌🏼 keep it up Richard !
Cheers Thomas!
Such a sick design, love watching it come more and more together in each episode 🤟🏽
Thanks Kenan!
Mate, that is mint. I can't wait to see the finished product.
Thanks Tony, neither can I!
Great comment about just making do with what you have. Brings all of us back yarders into the conversation.
For sure!
This thing is so bloody mint😍
Epic build!
Thank you!
Bloody epic mate, well done.
That's one of the best fab projects I've ever seen! Cheers from Italy!
Thank you!
Love watching you builds. I wish i had the talent and know-how
Cheers Stephen! You can always learn - gotta start someonewhere :)
So good mate - awesome seeing more incredible fab stuff again and the editing is unreal.
Thank you Chris!! Appreciate the kind words, glad you enjoyed it 👌🏽
have a look at bike binderz. i still think there's a major concern with low hanging branches etc.
People run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height.
I'll have a look at the bike Binderz. Cheers!
Love it! Great work!
Thank you!!
It's a low bar to look better than a cybertruck, but this thing turned out an absolute beaut. Nicely done.
🤣🤣🤣🤣
As soon as he started fully welding the headboard without going through and tacking it up I knew it was going to be out of square.
Live and learn eh 😂
Wow mate, just wow. You’re an absolute genius. Great work 👍
Thanks mate, kind words!!!
Boy can weld!
Cheers Andrew, I couldn't a few years ago! Plenty of practice haha
Your work as always is outstanding! Good to see you included the fails so us mere mortals know it doesn't go right every time. Cant wait for the next stage
Hahahaha thanks mate!
Cool looking and nice fab job, but the height of that thing sucks and wouldn't be worth the limitations to me. Good thing it holds 2 bikes, maybe one will survive the first tree limb.
As someone who's driven jeeps of all kinds a lot, this thing definitely sways from all the weight up there. I really like the look but driving long distances would drive me mad.
Awesome work quality, design and build. The truck is epic as well 👌
Cheers Paul!
Welding ASMR vibes 🔥🔥
Uncle richo stackin dimes once again 😉
Nothing better hahahaha
Hey Mate I Just want to say that I love the content and enjoy the indepth expanations. Cheers
Thanks Ryan! Glad you enjoy it :)
OUTSTANDING!!!
USA KTM Rider!
☮️
Thank you!!!!
Bloody Awesome build mate! Love 45s! Would have been cool to be able to have the back lift up on struts when no bikes are on it to be able to sleep in the back.
Haha love it, easy addition 🤣
You could take this further and make it into a Flip out Camper. Basically a triangle inside a triangle, meshing together to be equal in size. Cantilevering over making a space to sleep.
Hahah love it!!! Now there’s a project
oh yeah that's a good one
Looks like a “Cyber Trunk”!
Great 👌🌷
You are truly an engineer👍✌️🌹
Haha why thank you!
Very cool!
You should explore using a through bolt to go into the foot pegs, look up Ultimate MX Hauler as an example. Rather than clamping, it would essentially bolt it to your canopy and make it more universal
Cheers Sam, looks like a good product!
Who knew a tig was a musical instrument?
that is a fairly involved process that. Looks great, well done. Like your creativity and problem solving.
Cheers Lawrence :)
imagine not being able to get drive through McDonalds on your way home from a ride!
Hahah it’s going to be tough
Does aluminum not warp when welding? Nvm, I just had to keep watching.
Hi Richard, have a look at "pitbull trs system" it might be a mounting bracket you could redesign for a dirt bike. Back wheel axle instead of foot pegs. Easier to reach, load and lock for one person.
Thanks mate, looks really good!
COOL BUILD 👍 ONE QUESTION DOES IT HAVE TO PASS ADR ?? AND HOW WILL IT GO IF 🤷♂️ YOU GET PULLED OVER AND THEY SAY THEY HAVE TO BE STRAPPED DOWN?? BECAUSE IT LAW THAT VEHICLES ON A FLAT BED HAVE TO BE STRAPPED DOWN ON ALL 4 WHEELS ?? 👍👍🇦🇺🇦🇺🇦🇺
No ADRs as far as I'm aware. As long as they aren't overhanging the car and they are below 4.3 metres which it is safely.
My first reaction was, i dont care if it works cause it looks sick!
😂
Love the new design it looks great. Looks to work awesome. I just want to see you test in on a Rough gravel road or something
Cheers Anthony, so do I 😆
My main worry would be wiping the bikes out on a low clearance car park, drive through, or even a tree branch. Otherwise, it's a great idea.
Yeah agreed, In saying that though people run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height.
Use the winch cable to clamp the pegs down once it hits the end of its travel
Yeah I like that suggestion, or even just making the foot peg holders pull the bike down on a wedged angle!
For mounting the bikes you could always use or fab something up like bike binderz in the US
Cheers Jake, will have a look into them :)
Very cool, thank you for dropping I had a question about trailering the bikes at an angle like that for extended periods. I roughed out a similar angled rig for a hauler truck bed setup. I got feedback from a bunch of bike guys claiming that angling the bikes would hurt the suspension, especially over bumpy terrain. Have you had any indication of that so far?
The foot peg holders could be a far simpler design. Just have metal rods with an angle on the them. As the foot pegs slide in and the bike gets pulled up, the metal will hit the pegs and clamp them down…if that makes sense?!
Yep I get you! They would need a lock of some sort but I like it!
Amazing work mate, love this detailed content!!
Thanks Tom, glad you enjoy it!
Yea boy! Great work.
Thank you!
Nice job Richard, well done mate. Seeya Rob
Cheers Rob
Bloody impressive.
Cheers mate!
That’s a pretty impressive build mate.
Just a reminder to take the bikes off before you park your Toyota in the garage 😂👍🍻
🤣 For sure
youre neighbours must have loved you that weekend.lol
@@rangabanga32 in regards to all the banging and welding? 🤣
Brilliant master Rich!
Thanks mate!
Looks like a crazy expensive motorbike trailer to me😳
Raw materials are pretty cheap! Although a moto trailer would have been easier 🤣 Unfortunately I don't have the space.
Seen this driving down the bruce the other day im sure of it
I was up there last year!
great fabrication. I dont even own a motorcycle and I want this build.
Hahaha, cheers Steve!
Looks really good.
Cheers Mitchell :)
Awesome built ❤
Thank you!
Dude thats awesome!!
Cheers Ryan :)
Looks great good job.
Cheers Erol!
Wow. Well done
Thank you!
Looks great mate!!
Thank you!
Love it mate build so well looks amazing love your videos
Thanks Luke! glad you enjoy them!
That's cool
Great video mate, subscribed :-)
Looks sick!
Cheers Carl :)
Aaaaaaaand now I want a motorbike again
since the front wheel is locked in place why don't you replace the footpeg latches with a simpler ratchet around the bottom of the rear wheel holding it forward and down? It means you don't need to climb up to engage the lock too.
Cheers Stuart, good idea!
Well done sir!
Thanks Dan :)
Great effort and nice idea. Think you over engineered it a bit, there are certainty simpler ways of doing it but this way is certainly very cool!
Thanks Berkly! How would you do it simpler?
@@DesignedandBuiltyou’ve clearly thought about it more than I have so my opinion really doesn’t matter. I’ll stick to building houses haha
@@BerkleyBuilds Haha I value good constructive critiscism, it makes it a better product overall!
Great build mate, care to share your Tig Welder setup and settings?? Please
Hey mate, generally 135-145 A and 100 HZ on the outside corners, insides 160+ A and 80 HZ
The only cybertruck I would have, petrol powered!
🤣
Love the video mate!
Great work
Cheers Taylor!
Overdesign to the extreme. I don't dislike it and as a hobby project this is great, but a flatbed ute, with a good alu ramp would both be safer, cheaper and easier to use, probably less time consuming too. That all being said, it's still a very entertaining project.
Thats awesome
Thank you!
blown my mind
Haha thanks!
Awesome build mate, you’re a talented bloke. Your vid makes me think of simple things we take for granted, like quick clamps and zip ties for that matter.
BTW, have you ever tried T-REX adhesive? I rate it over Sikaflex.
Cheers Jim, no I haven't! I'll have to give it a go.
Hahaha I suggested the Ballards tyre holder!! Fucking awesome to see!
Cheers for the suggestion mate, was a ripper!
Awesome 👍👍
Thank you!
Awesome 💯🇦🇺
Thank you!