Industrial Greensand Molding

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  • Опубликовано: 2 окт 2024
  • garenphillips.com/
    The process of greensand molding and pouring aluminum for Phillips Patterns. this is an 100% reclaim and recycle sand system.
    Music: Maxzwell - Amapola
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Комментарии • 91

  • @SteveCrayons
    @SteveCrayons 7 лет назад +50

    Great video! Very instructive, good camerawork (I love the continuous shot) and the labels were helpful. Thanks for making this!

  • @mannycalavera121
    @mannycalavera121 7 лет назад +71

    Guy on the molds working his ass off there. Man deserves a beer or three.

    • @GarenPhillips
      @GarenPhillips  7 лет назад +21

      Ya he's a good worker. For comparison tho we had a guy in the early 90's that could run 280 molds in 5 hours. That around 420 molds in an 8 hours shift. I wish I had footage of the deck in the early 2000's. We were running military parts with all 4 lines running 2 shifts a day, 2-3 guys on the deck pouring and 1-2 guys continuously pulling from dump and band sawing.
      We are installing a automatic molding machine later this year, those things can crank out 800+ molds a day.

    • @dbhofer5510
      @dbhofer5510 7 лет назад +15

      What happens to the mold guy when you get the "auto molder?"

    • @goover78
      @goover78 7 лет назад +9

      Dream on. He will be unemployed.

    • @GarenPhillips
      @GarenPhillips  7 лет назад +17

      We sacrifice him to the foundry gods for good sand harvest in the coming winters. Or he'll just push a button now

    • @that_one_guy91
      @that_one_guy91 4 года назад +1

      Man you guys are slow. Check out Francis Manufacturing where I work. Real men out there

  • @reddnebbula
    @reddnebbula 7 лет назад +11

    "Thanks for watch". *Looks down at wrist. Watch is missing.*

  • @ottoh3569
    @ottoh3569 3 года назад +7

    I have been making casting aluminum molds in Taiwan for 20 years. I have never seen anyone better than this worker

  • @Joniclem
    @Joniclem 7 лет назад +11

    The way you annotate the text onto the moving objects is awesome. I'm totally subscribing, this is very well done content and it's interesting to learn about!

    • @twallace541
      @twallace541 7 лет назад

      I agree. What software did you use to put in the text on the moving objects?

  • @Hawkens85
    @Hawkens85 7 лет назад +17

    Can you tell us what it is you're casting?

    • @GarenPhillips
      @GarenPhillips  7 лет назад +13

      Tippmann Stitcher. This is the handle and in the 250lbs mold video that is the main C frame.
      tippmannindustrial.com/tippmann-boss-leather-sewing-machine/

  • @dariussipavicius5212
    @dariussipavicius5212 8 месяцев назад +1

    Hello from Norway! Nice and efective work!!! I am interested what are you using in video 5:35 . Is it kind off filter ?

  • @jd3092003
    @jd3092003 7 лет назад +63

    robots will take over this job..

    • @anonharingenamn
      @anonharingenamn 7 лет назад +6

      Exactly. I think automation is a natural step for any intelligent species. We've been automating for hundreds of years.

    • @Marienkarpfen
      @Marienkarpfen 7 лет назад +15

      and they should, this job looks like the biggest exhausting shit ever

    • @rohikunokami
      @rohikunokami 7 лет назад

      it's already. I visited a machine chassis assembly company awhile ago and about 90% of the process is automated

    • @carterderksen4535
      @carterderksen4535 7 лет назад

      Did you not see all of the equipment? They already have...

  • @alexbrock3930
    @alexbrock3930 3 года назад

    Absolutely awesome, great job

  • @DocHolliday3841
    @DocHolliday3841 3 года назад +2

    I have been around this all my life, my dad owns a Foundry & machine shop. As a kid I used come in & sweep the floors for $5. Now I have my own office & looking at taking over whenever he retires. Good times

  • @trblearninglabs8248
    @trblearninglabs8248 5 лет назад +3

    Absolutely simple & complete informative. Thank you so much for such a crisp video of green sand moulding & aluminium casting

  • @dfgyuhdd
    @dfgyuhdd 7 лет назад +12

    Something's wrong with the audio, I couldn't hear Mike Rowe's slightly under the radar double entendres at all.

  • @alphasewings1757
    @alphasewings1757 2 года назад +1

    what is that microchip like thing placed in the end?

  • @brodycullen8214
    @brodycullen8214 7 лет назад +2

    Holy fuck imagine falling into the melted metal hole jesus christ lol

  • @jjadams2850
    @jjadams2850 4 года назад

    I'm so fascinated. I hated engineering until I saw this

  • @rebwar08
    @rebwar08 7 лет назад +2

    all of us homemade foundry guys wish we could make molds and pour aluminum just like that.

  • @foundrytech-indopowerinduc2917
    @foundrytech-indopowerinduc2917 11 месяцев назад

    More information about Induction Melting Furnace
    #foundrytech_indopower

  • @Joniclem
    @Joniclem 7 лет назад +3

    Do you reuse the greensand?

  • @sayershaik1027
    @sayershaik1027 5 лет назад

    Amazing work🤔🤔

  • @Dufffaaa93
    @Dufffaaa93 7 лет назад +1

    Are you working for Immortan Joe?

  • @chrisjuette6031
    @chrisjuette6031 Месяц назад

    Where is this what factory. My shop is close next 2 months I need a job plz someone help me out Been doing this since I was 14 and plus I know white silica sand molding and lost wax molding. Lots ppl cand do both of these things

  • @franciscoescobar4581
    @franciscoescobar4581 5 лет назад +1

    Awesome video, the content was very useful for my next exam. Props to the camerawork!

  • @Ataraxschism
    @Ataraxschism 7 лет назад +5

    what kind of game is this?

  • @Gary-x7b
    @Gary-x7b 3 месяца назад

    Sure hope y'all are wearing hearing protection -- this shop is louder than heck.

  • @aquafractalyne5527
    @aquafractalyne5527 7 лет назад +1

    some of those sounds the machine made would make great clips for industrial music

  • @agustinruiz7129
    @agustinruiz7129 4 года назад +1

    woow excelent video i have a small foundry in Mexico, I just want to ask you about the formula for the greensand you use and the material for the spoon you use for pouring the aluminum into the molds. Excelent foundry you have that process you have is my goal to achieve in the future.

    • @thermus
      @thermus 4 года назад +1

      Hola Agustín, hay varios materiales para usar en el cucharón. Ellos están usando uno cerámico. Yo recomendaría un metálico con recubrimiento cerámico que es lo que mas se usa. En ipi.mx hacemos varios. galvan@ipi.mx si gustas mas info.

    • @agustinruiz7129
      @agustinruiz7129 4 года назад +1

      @@thermus Muchas gracias, guardaré su página para futuras compras.

  • @Gary-x7b
    @Gary-x7b 3 месяца назад

    Why don't you use hoists to move the molds -- it's sick how heavy they are.

  • @kristianthe1st859
    @kristianthe1st859 Год назад

    What is the metal pourer made out of the one with the shovel handle

  • @kevalsolanki1689
    @kevalsolanki1689 Год назад

    Which filter you put in bottom half?

  • @calebreutener870
    @calebreutener870 Год назад +1

    What is the wire mesh in the sprue for

    • @joshbaxter1301
      @joshbaxter1301 5 месяцев назад

      It’s to filter out any slag that’s in the aluminum that is poured

  • @agustinruiz7129
    @agustinruiz7129 5 лет назад

    Great video, do you make your own molding flask? Or where i can purchase ?

  • @sabo7433
    @sabo7433 7 лет назад

    LOL, he went from 'I'm on video' pace to a normal working pace pretty quick. That looks like some hard fucking work.

  • @Ciubowski
    @Ciubowski 7 лет назад

    What is that stabilized text technique called? I want to learn it.

  • @MZA_ZEE
    @MZA_ZEE 6 лет назад

    is there any replacement of foundry sand? like using stone dust, marble dust etc?

  • @luanaferreira6302
    @luanaferreira6302 2 года назад

    Great video, congratulations. What is the canvas placed on the model inside the part?

  • @rafihussain
    @rafihussain 3 года назад

    How can someone unlike this. Very stingy of them

  • @someshmaity1147
    @someshmaity1147 6 лет назад +1

    What is that little piece is placed between the drag and cope??

    • @BrunoDiaz02
      @BrunoDiaz02 6 лет назад

      I think is what we call a Slip
      Slips and Chills make the hot material move from one part of the mold to other, that way it keeps an unidirectional flow. Slips are the last part to cool down and chills are the way out of the extra material.
      As the material keeps cooling, it shrinks, the slip will keep feeding material until it finishes cooling that way the mold has the desired dimensions.

    • @davidbooth5129
      @davidbooth5129 5 лет назад

      A steel filter.

  • @praveenchougule783
    @praveenchougule783 2 года назад

    How can i get job??

  • @frostlion93
    @frostlion93 7 лет назад +1

    looks professional

  • @krishna-gg2qt
    @krishna-gg2qt 2 года назад

    At first I thought it was a game ✌️❤️. Just awesome

  • @reverendfry6088
    @reverendfry6088 5 лет назад

    One correction, that is black sand not green sand.

  • @rajkrish8506
    @rajkrish8506 6 лет назад

    Awesome... thank you for making us to understand the real thing happening in industry

  • @sarajenniferhopper6199
    @sarajenniferhopper6199 3 года назад

    Great video of the process! Thank you.

  • @sarcasmo57
    @sarcasmo57 7 лет назад

    Amazing.

  • @19MAD95
    @19MAD95 7 лет назад

    the video editing is better than the video content

  • @Abteilol
    @Abteilol 7 лет назад

    in response to the king of random failure? ^^

  • @DickTrickleqt
    @DickTrickleqt 7 лет назад +7

    3:06 does the leftover sand go back over to the 1st dude?

    • @SouthToeJoe
      @SouthToeJoe 7 лет назад +4

      Nope. The clay get inactivated and needs to be recycled with special equipment before it can be reused (they need to take the inactivated clay particles out and put new clay back in the mix). Or, such as I understand it.

  • @aonemarine
    @aonemarine 7 лет назад

    now thats how you do it!!

  • @CheeseBon
    @CheeseBon 7 лет назад

    thanks for posting! this was awesome!

  • @Aditya-f8t5z
    @Aditya-f8t5z 2 месяца назад

    Lovely video. ❤

    • @Aditya-f8t5z
      @Aditya-f8t5z 2 месяца назад

      Lovely setup. So well organized and optimized. 🙏🤗🙏

  • @sayershaik1027
    @sayershaik1027 5 лет назад

    Amazing work🤔🤔

  • @lazerusmfh
    @lazerusmfh 7 лет назад +1

    Really neat!

    • @GarenPhillips
      @GarenPhillips  7 лет назад +3

      Thx!, Feel free to share them :) you'd be amazed at how much it helps

  • @j1m1gram
    @j1m1gram 7 лет назад

    Moon boots, so hot right now.

  • @brodycullen8214
    @brodycullen8214 7 лет назад

    Work safety ...

  • @replicant_2049
    @replicant_2049 7 лет назад

    Thanks for watch

  • @nzpork1
    @nzpork1 7 лет назад

    Sick video.

  • @agustinruiz7129
    @agustinruiz7129 5 лет назад

    Great video!!

  • @deadliftyournan3293
    @deadliftyournan3293 7 лет назад +1

    Look at that concentration, not an iPhone in sight. great work lads.

  • @spookytook
    @spookytook 7 лет назад

    where can I learn how to edit like this?

    • @GarenPhillips
      @GarenPhillips  7 лет назад +9

      Peter Mckinnon ruclips.net/user/petermckinnon24
      Art of Photography ruclips.net/channel/UC7T8roVtC_3afWKTOGtLlBA
      Every Frame a Painting ruclips.net/user/everyframeapainting
      title callouts ruclips.net/video/2BcbtVKt69U/видео.html
      It's all premiere pro and after effects editing

    • @spookytook
      @spookytook 7 лет назад

      Thank you!

  • @carlosgiraldo812
    @carlosgiraldo812 4 года назад

    This is the not so fun part of casting/foundry work.

  • @ghostphalanx
    @ghostphalanx 7 лет назад

    "Thanks for watch!"
    Way to fuck up the ending

  • @DickTrickleqt
    @DickTrickleqt 7 лет назад +5

    First dude isn't required to wear goggles? Really?

    • @Kevin-id3yi
      @Kevin-id3yi 7 лет назад +3

      OSHA is having a panic attack right now

    • @SPxUMADBROYOLO
      @SPxUMADBROYOLO 7 лет назад +7

      Dick Trickle look at the dude handling the melted metal. he's wearing fire and heat resistant boots but no gloves lmao.