How to Gas Weld Aluminium

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  • Опубликовано: 21 янв 2025

Комментарии • 134

  • @N8-T
    @N8-T 2 года назад +52

    Pretty cool. I recently bought an old dairy farm. Found out the the old farmer who used to own it was a welder in WW2. Gas welded aluminum on airframes. Then i started noticing all the things around the farm made of aluminum. That and irrigation pipe repair. All done by the good old boy. Ontop of all that, hes 97 going on 98. Lives in a local retirement home. Been trying to make plans with him to get him out to his old farm one more time.

    • @GasoliniASMR
      @GasoliniASMR  2 года назад +7

      Thanks. Lovely story - hope you get the old boy out there again!

    • @N8-T
      @N8-T 2 года назад +1

      @Andrew Crews, North Idaho

    • @cs-gj3yf
      @cs-gj3yf Год назад +5

      you ever get him out?

    • @N8-T
      @N8-T Год назад

      @@cs-gj3yf, I did, I think last September, him and his second oldest daughter and his son in law came out here, stayed for about an hour, did a little looking around. Then showed me pictures of what it used to look like and also gave me an old picture of the place. Was good to have him out

  • @redpost2380
    @redpost2380 11 месяцев назад +10

    10/10 for for getting in there and doing it. mig/tig suppliers should buy this video to promote the modern electronic machines. 100 years ago it was all done with Oxy acet, so it can be done and you become a true craftsman when you master this skill

    • @GasoliniASMR
      @GasoliniASMR  11 месяцев назад +1

      Thanks! I tried my best and am getting better.....

    • @redpost2380
      @redpost2380 2 месяца назад

      @@GasoliniASMR Saw your Etceterini Pt6. That's a serious project you have. By now you may have completed it. My comments are strictly on the aluminum welding component. You are a candidate for a Dillon Torch. You are using a small torch with a No5 tip. This is probably similar to a BOC No5 tip which is the right size for your panels but the mixers in the BOC type torches are different to the Dillon's. The Dillon works at 4psi for both gases. It does seem seems your flame is too loud. The Dillon tip to use is the 0.5. It will give you a focused silent flame which concentrates the heat in a small area. This gives you a an annealed, robust weld without warpage. There are tube videos showing thin aluminum coupons being perfectly welded with no flux. It is an Australian invention that was sold to the yanks in the 80s. The latest manufacturer is Detroit Torches. In Europe they are sold out of Sweden and they are made in USA. Very robust and well built but is expensive for a torch. Consider getting a used one. You probably will know Jere Kirkpatrick. He does amazing aluminum panels: this is his review of the torch ruclips.net/video/9Yydtw9KZ-M/видео.html

  • @jared1228
    @jared1228 2 года назад +9

    I'm not a welder but trying to learn. Thank you for providing this video to help me along the way.

    • @GasoliniASMR
      @GasoliniASMR  2 года назад

      No problem. Hope it works for you

  • @davethomas3493
    @davethomas3493 4 года назад +24

    Excellent, thanks. Straight to the point, no waffle or life stories, cheers 🍻

  • @Konadawg99
    @Konadawg99 6 месяцев назад +3

    It’s tough to convey with words how difficult it is to actually do what he’s doing. Well done man

    • @GasoliniASMR
      @GasoliniASMR  6 месяцев назад

      Thanks. I muddled through and slowly got a little better

    • @Ligmaballs2times
      @Ligmaballs2times 4 месяца назад

      Brazing seems like it's harder than Tig. I've never tried it but I'm trying to learn Every metal fuzing process possible.

  • @chhindz
    @chhindz Год назад +3

    Have owned gas welder for decades, nice to know I can do aluminum with what I have, Just need an English wheel.

  • @joaodias7556
    @joaodias7556 Год назад +2

    Thank you for the detail. Best regards from Lisboa.

  • @mpireoutdoors5274
    @mpireoutdoors5274 3 года назад +9

    Helpful. Appreciate the no-bullshit approach. Make more on other metalwork/shopwork with the same format.

    • @GasoliniASMR
      @GasoliniASMR  3 года назад +2

      Thanks. I have a few other similar videos on shaping aluminium and building a car from scratch

    • @mpireoutdoors5274
      @mpireoutdoors5274 3 года назад +1

      @@GasoliniASMR will check it out when I have time. Any experience with those aluminium filler rods? For us boys without a welding machine or off grid

  • @Professorclown
    @Professorclown 2 года назад +3

    Artificer in action! Some great craftwork there - so good to see these (rare) skills!

  • @acrizona
    @acrizona 2 года назад +1

    Cannot miss the green Piper 'P2' in the background. Outstanding !!!

  • @thailandretromods
    @thailandretromods 3 месяца назад +2

    Best oxy ACC demo I've ever seen. And I should know... I've got 0 hours under my belt! 😂

  • @eurobeatmachinist732
    @eurobeatmachinist732 3 года назад +10

    This is very hard to do, you did great! My grandpa uses aluminium stick welding rods instead of strips of ally

  • @jondavidmcnabb
    @jondavidmcnabb 3 года назад +6

    Excellent video, i love the extreme detail! Seriously debunked alot of the other videos i have seen.

  • @Sydney_Photography
    @Sydney_Photography 4 дня назад +1

    Nice job. Wondering if a bigger nozzle and less pressure to heat more of the surrounding area, without blowing holes... may even give you better penetration.

  • @utsports
    @utsports 3 года назад +2

    That is a good Aluminum weld,the Aluminum that you cut,and used with the Flux, fused into the other piece of Aluminum

  • @qayskaro2116
    @qayskaro2116 3 года назад +1

    I just got my cutting torch very excited about it i’ve learned a lot from this video can’t wait till I try it.

    • @Airon79
      @Airon79 2 года назад

      You're going to need a welding tip if you want to weld though but a cutting torch is still handy .

  • @Dogleg1957
    @Dogleg1957 3 года назад +3

    Good learning techniques wished I had learned. My dad never welded aluminum so I was self taught.

  • @cristianpopescu78
    @cristianpopescu78 3 года назад +4

    Amazing! Thanks!This stronger than TIG

  • @uncontrollabledogs3791
    @uncontrollabledogs3791 Год назад +1

    Excellent work with that torch and no BS or $hit music.

  • @Ricopolico
    @Ricopolico 3 года назад +3

    Thanks for watching? No, no, no, thanks for showing! Always have been waiting for a TIG to join aluminum. Now I don't have an excuse.

  • @natanaelmelo9481
    @natanaelmelo9481 11 месяцев назад +1

    What flux do you use for aluminum welding?

    • @GasoliniASMR
      @GasoliniASMR  11 месяцев назад

      I use Super 6 Aluminium welding flux (Part no. 7520) or Sif Flux No.36

  • @michaelallen1432
    @michaelallen1432 11 месяцев назад +1

    Im not sure what lenses your using but the manufacturer of the didymium purple lenses i use told me that the cobalt or didymium lenses alone ate not sufficirnt eye protection for welding. Thry said yo back them up with the standard green lenses. I use either a #3 or #5.
    Edit: I see later that you said you're using a special aluminum welding lens. 👍

    • @GasoliniASMR
      @GasoliniASMR  11 месяцев назад

      Thanks for the info. Much appreciated

  • @KamarulAzlanAhlengChai
    @KamarulAzlanAhlengChai 2 года назад +1

    Can use this method to filling dent hole in aluminium motorcycle swing arm ?

    • @GasoliniASMR
      @GasoliniASMR  Год назад

      I have used this method for filling in aluminium parts but wouldn't risk it on a structural part. Might be best to use a tig welder

  • @zachcrowl8504
    @zachcrowl8504 7 месяцев назад +1

    Been thinking about giving oxy/ace welding a try. I’m not trying to be a professional or anything mainly just for hobby stuff but I want to learn to weld and this seems like the hardest way but it’s the least involved way. I don’t need a fancy machine or anything. If I want to weld aluminum i need gas cylinders anyway. I can cut metal with the torch as well

    • @GasoliniASMR
      @GasoliniASMR  6 месяцев назад

      It's tricky but worth a try. Need time and patience

  • @bpr50
    @bpr50 4 года назад +2

    Thank you,great video.

  • @kalamgaswelding
    @kalamgaswelding 3 месяца назад

    Good demo

  • @65bellett
    @65bellett 4 года назад +2

    Great video!! Thanks for sharing.

  • @bobmartin6055
    @bobmartin6055 10 месяцев назад +1

    Very helpful!

  • @oscarergina3029
    @oscarergina3029 2 года назад +1

    What kind of liquid/chemical you use in aluminum rod /plate, thank you

    • @GasoliniASMR
      @GasoliniASMR  2 года назад +2

      Hello Oscar. I use a powder mixed with water to make the flux. SIF products seem to work well.

  • @meassavuth4649
    @meassavuth4649 2 года назад +1

    Hello sir , do you know can we use the cooking gas for welding aluminum ?
    Can we use only one cooking gas or need to add ogygen ?
    Thanks ,

    • @GasoliniASMR
      @GasoliniASMR  2 года назад

      Hello. I don't think cooking gas will work as it needs to be very high temperature. In some countries calcium carbide can be used to make acetelyne gas but this can be potentially dangerous.

  • @James-hg5tk
    @James-hg5tk 3 года назад +2

    Would you trust this method for aluminum tubing for boost?

    • @GasoliniASMR
      @GasoliniASMR  3 года назад +2

      Not too sure. I think I'd go with tig welding for that application.

    • @James-hg5tk
      @James-hg5tk 3 года назад

      Gasolini cool thank you!

  • @iankidd6654
    @iankidd6654 3 года назад +2

    Great video. Can you use Oxy/ LPG to weld Aluminum, as I know you cannot use Oxy/ LPG to weld steel for some reason

    • @GasoliniASMR
      @GasoliniASMR  3 года назад

      Thanks Ian. I don't think LPG is suitable in this situation as it doesn't provide a clean shield and impurities could get in to the weld.

    • @christophersimmins3181
      @christophersimmins3181 2 года назад +2

      Answer as to why you cant fusion weld steel with Oxy -LPG...An oxy -Act flame has a temp of 3,100 degrees f.... while a Oxy LPG flame temp is 2,700 degrees f. If you wish to undertake fusion weld of steel successfully , its temp must be raised above its fusion melting point ...The oxy -act flame also provides a gaseous shield to the atmosphere. This helps reduce rapid surface oxidation and producing a crap weld. Depending on the chemical composition of steel ,it will generally melt around 2,800 F.

    • @pabloricardodetarragon2649
      @pabloricardodetarragon2649 2 года назад +1

      @@GasoliniASMR LPG oxygen welds perfectly aluminium. You must adjust a neutral flame, and LPG needs lots of oxygen to burn cleanly.

  • @fantastiqtechnalogysiklls3358
    @fantastiqtechnalogysiklls3358 2 года назад +1

    Good work

  • @kevinragsdale6256
    @kevinragsdale6256 3 года назад +1

    what does the flux do?

    • @GasoliniASMR
      @GasoliniASMR  3 года назад

      the flux stops dirt and impurities getting into the molten weld, otherwise it will blow holes easily.

  • @daos3300
    @daos3300 4 года назад +7

    gas welding ally. there's a skill you don't see often these days. for cleaner, smaller welds you could reduce your heat and use a much narrower filler strip.

    • @GasoliniASMR
      @GasoliniASMR  4 года назад

      Thanks. All that grinding and finishing off is taking a long time!

  • @dougjones4987
    @dougjones4987 3 года назад +1

    Great video, thanks for posting, what kind of torch is that?

    • @GasoliniASMR
      @GasoliniASMR  2 года назад

      Just a normal 'hobby' size gas torch. A number 5 nozzle, although that may be a touch large

  • @christusigboekwe6395
    @christusigboekwe6395 3 года назад

    I've been trying to balance my flame but it just keeps going off... So sad

    • @Wolfeboy212
      @Wolfeboy212 2 года назад

      Let the tip heat up with a lower oxygen flow first. Too much oxygen is almost always why it goes out, so add it slowly, and dont be afraid to add more gas/acetylene. If you're getting a very high-pitched hiss instead of a ripping sound that's a sign of too much oxygen as well.

  • @AxelP33
    @AxelP33 3 года назад +1

    Where did you get the blue filter ?

    • @GasoliniASMR
      @GasoliniASMR  3 года назад +1

      I got the blue filter on some old lenses that I bought off ebay. I don't think blue lenses are still made. Possibly because they are not quite as safe as the green ones.

  • @carlosgavino6874
    @carlosgavino6874 2 года назад +1

    No no no no no thank you sir for sharing and helping me learn

  • @thedoingnotthedone
    @thedoingnotthedone 4 года назад +3

    Are you using blue just on the camera and green in your visor? Interesting to see that the green is ok. How much practice did it take until you could make a good join and how much more again until you'd risk some panels you'd shape under the torch?

    • @GasoliniASMR
      @GasoliniASMR  4 года назад +4

      I have some old blue welding glasses that I use for the camera and my mask is green. The green lens is a special type of green - cv85/5w that works for aluminium welding.
      It took quite a lot of practice before I risked shaped panels, however my welding suddenly improved as soon as I used shaped panels!

  • @fantastiqtechnalogysiklls3358
    @fantastiqtechnalogysiklls3358 2 года назад +1

    Very nice

  • @davemcnair1569
    @davemcnair1569 4 года назад +1

    old volvo and mk 1 cf got be worth a look thanks where do you get blye lens from

    • @GasoliniASMR
      @GasoliniASMR  4 года назад +1

      Blue lens are hard to buy new but can be found second hand.
      Next best is special green lens - CV85/5w Shade 5
      These should be available for about £15 or £35 with headcap.

    • @davemcnair1569
      @davemcnair1569 4 года назад

      @@GasoliniASMR thank you

  • @williambaker1753
    @williambaker1753 4 дня назад

    Would you say that a welder, who's welds need excessive grinding is a grinder, not a welder.

  • @michaelallen1432
    @michaelallen1432 11 месяцев назад

    You weld my my grandmother! 😂🤣 Actually, my grandmother didn't weld, but anyone who knows WWII history will get the joke.

  • @millennium3778
    @millennium3778 3 года назад +1

    What name this rod aluminium … flat rod aluminium ?

    • @GasoliniASMR
      @GasoliniASMR  3 года назад

      the rod is cut off the same sheet that I am working on. It is 1050A sheet 1.5mm thick.

  • @mazdarxrx
    @mazdarxrx 4 года назад +1

    you have skill master

  • @BoneJangle
    @BoneJangle 3 года назад +1

    Time to get good at aluminum

  • @laurentmarion165
    @laurentmarion165 6 месяцев назад +1

    Très bonne vidéo, dommage que je ne l'ai pas vue avant d'emmener ma pièce à souder , j'aurais économisé 30€.

  • @SAD-rv
    @SAD-rv 3 года назад +1

    Nice 👍

  • @GhshDhhd-u2v
    @GhshDhhd-u2v 21 день назад

    عمل رائع. ...

  • @zooniethelazoon
    @zooniethelazoon Год назад

    Hi Gasolini, hope this finds you. I'm with the Piper Owners Club and was wondering if you're known to us? Could you reply to this comment please, thanks.

    • @GasoliniASMR
      @GasoliniASMR  Год назад

      Hi Mark. Yes, I haven't done much for a few years but should be back on the Piper soon!

  • @christianhage1511
    @christianhage1511 Год назад +1

    Tried this with zero success. I'm too heavy handed I guess. There is never a pool, and all of a sudden the complete part just melts away. Also don't seem to be able to keep the heat local, it all does nothing then all of a sudden, all just melts away. Got this flux, tried different ways, no avail :( I wish someone could teach me this. I don't seem to be able to hack it from a video

    • @christianhage1511
      @christianhage1511 Год назад +1

      @@prototribal4659 That makes perfect sense. After your comment I can see how he's going in with more focussed heat. I've been way slower. Well thank you, will give this another try :)

    • @GasoliniASMR
      @GasoliniASMR  4 месяца назад

      It took me a long time as well. I burned through many scrap pieces but strangely, once I started trying on formed panels that had taken me days to make I got better quicker.
      I've been told that it would be easier with a slightly more narrow nozzle so it could be worth trying that.

  • @ImranKhan564
    @ImranKhan564 2 месяца назад

    Awesome

  • @TheCarlhungness
    @TheCarlhungness 2 года назад

    AM not trying to be critical, but a #5 nozzle from one manufacturer is totally different than a #5 from another so we don't know WHAT SIZE torch tip to use, precisely. I understand it ought to be about .043". Next not sure what pressure you used on Oxy or acetylene..I think it is about 1 1/2 lbs. Then, we don't know what thickness material you are welding.the thicker the easier, the thinner is more difficult..your intentions are marvelous, but some more tech advice would help.

    • @GasoliniASMR
      @GasoliniASMR  Год назад

      Fair points! I did try to question some professionals to get some more exact details on nozzle sizes, amongst other things, but didn't get any answers.
      Whenever I questioned those in the welding trade they just said it was 'impossible' to gas weld or would take years of practice and that an amateur would never be able to make a car body from aluminium or gas weld it.
      Luckily I ignored them and so I thought I'd try and do a video to try and encourage people to get out there and do it themselves.
      I am looking for a real pro who is willing to let me video and question them about gas welding but haven't found one yet.

  • @whtwolf100
    @whtwolf100 2 года назад +1

    Strength test? All that oxidation cannot be good

    • @GasoliniASMR
      @GasoliniASMR  2 года назад

      Good point. I'm thinking of doing an updated video in the future now my welds are a little better. Maybe I'll try some strength tests.

  • @sheilamclaughlin963
    @sheilamclaughlin963 3 года назад +1

    Should of hammered on it while hot, probably work better, steel it does

    • @GasoliniASMR
      @GasoliniASMR  3 года назад

      thanks for the tip. Will try it hot next time

  • @bengkel.panggilan.24.malang
    @bengkel.panggilan.24.malang 4 года назад +1

    👍😍😍

  • @johnmoriarty6158
    @johnmoriarty6158 22 дня назад

    Sodium flare

  • @locoartzplanes7655
    @locoartzplanes7655 Год назад +1

    I’m sorry but this is not good aluminum welding at all! This would be good if all you ever had was an Oxy/Ac set up and never invested a $ into learning a trade. Sorry better luck next time. Essentially your melting dirty metal together… there is no welding here.

    • @GasoliniASMR
      @GasoliniASMR  Год назад +3

      What I was trying to bypass was the 'perfect weld' snobbery that told me I'd never be able to gas weld aluminium or build my own car. Repeatedly. I used to believe those professionals who told me it was 'impossible' for an amateur to build an aluminium car from scratch then I thought I'd give it a go myself and hey presto, I managed to build my own car as it turned out.
      Had I gone to the pros it would have cost £200,000 and taken twenty years, with them making a fuss every month going on about how difficult the work is.
      This video is purely to try and encourage people to go and try something themselves. Every day I thank god I didn't listen to the many people like you, and there's no need to apologise, as at the end of the day I followed my dreams and I managed to build my own car from scratch.

    • @andykerr3803
      @andykerr3803 6 месяцев назад

      ​@@GasoliniASMRAgreed. Don't dismiss aluminum solder also. For any metal, the less heat the better, especially high carbon steels. Brazing, soldering create excellent bonds. The airline industry uses glue, not welds an high tensile aluminum alloys. A "pretty" weld can be a very dangerous thing 😂

  • @vijaychawariya3402
    @vijaychawariya3402 4 года назад

    Aap. Contety. Btao. Karo. Kitna. Oxcijan. Or. Kitna. Corbonet. Chhodni. Hea. Bol. Ke. Batao. Karo. Kese. Karna. Hea

  • @SolidProofEngineer
    @SolidProofEngineer 4 года назад +1

    An old Bedford nose...

  • @hollygaag895
    @hollygaag895 3 года назад +2

    There is so much wrong wit this video

    • @GasoliniASMR
      @GasoliniASMR  3 года назад

      I'm looking to make another video on gas welding aluminium from the point of view of an experienced welder. If there is an experienced welder in the UK that is willing to give up some time to demonstrate how they gas weld aluminium, please get in touch!

    • @nickmitchell7925
      @nickmitchell7925 3 года назад +6

      @@GasoliniASMR It's a great tutorial and much appreciated. Pay no attention to the twats.

    • @dougjones4987
      @dougjones4987 3 года назад +1

      We'll be here waiting for your video

    • @jtbmetaldesigns
      @jtbmetaldesigns 2 года назад

      @Holly Gaag No, the only wrong thing here is you. I bet you beat every level of every video game you play. Too bad you haven’t figured out real life skills yet.

  • @sazzadhossains4329
    @sazzadhossains4329 3 года назад

    Work policy not good.please change the methode..

    • @jtbmetaldesigns
      @jtbmetaldesigns 3 года назад +3

      Seriously, what the hell you talking about? Are you trying to make a point?

  • @Militarycollector
    @Militarycollector 2 года назад

    Congratulations you just ruined a perfectly good sheet of aluminum

  • @modoc852
    @modoc852 3 года назад

    Hate these Charlie Chaplin movies