What is an Electric Arc Furnace and how does it work?

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  • Опубликовано: 10 ноя 2022
  • There has been a massive transformation in electric arc furnace technology and production in the last seventy years.
    The lower environmental impact and reduced cost of the EAF route of steelmaking, compared to the BF/BOS route, will lead to an increased use of the EAF process in comparison to BF/BOS steelmaking.
    The availability of sufficient electricity supply using renewable energy is key for the wider adoption of EAF steelmaking if net zero carbon emissions are to be achieved by 2050, where the development of a sustainable cost effective hydrogen economy is also vital.
    Steel making playlist : • Steel Making
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    An Introduction to Electric Arc Furnace Operations is now available via Swansea Universities Net Zero Wales Skills project, funded by Swansea Bay City Deal’s Skills and Talent programme.
    Website: www.netzeroskills.wales
    Twitter: / now_skills
    LinkedIn: / net-zero-wales-skills
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Комментарии • 16

  • @PAHighlander24
    @PAHighlander24 9 месяцев назад +11

    I worked at two EAF shops in NJ for decades. Instead of direct reduced iron, in order to boost the carbon for high carbon grades we added to the steel scrap either coal, coke, graphite or high carbon railroad rails instead. Also, to supplement the arc heat in the cold spots we had oxygen/natural gas burners. Supersonic Oxygen was injected through a lance through the slag door.

    • @BackyardBeeKeepingNuevo
      @BackyardBeeKeepingNuevo 3 месяца назад

      Sweet. I would love to see that in person someday.

    • @PAHighlander24
      @PAHighlander24 3 месяца назад +1

      @@BackyardBeeKeepingNuevo when I first interviewed for the job as an engineer at the mill, I was asked to come back for a plant tour dressed in clothing I didn't mind getting sweaty and dirty. I did, and was mesmerized watching the arc furnace. I was told a previous applicant did not have a plant tour before he was hired. His first day on the job he was taken into the melt shop and was about 30 ft from the arc furnace at a safe location. When t started arcing it scared the crap out of the guy. He ran out, and immediately quit. My reeacion, on the other hand, was, "That's awesome!" and I was immediately hired.

  • @mightierthanever2264
    @mightierthanever2264 Год назад +1

    Brilliant.

  • @steveobrien4141
    @steveobrien4141 5 месяцев назад +2

    what voltage and current do they run at????

    • @johnbeatty4695
      @johnbeatty4695 Месяц назад

      Depends on the transformer but typically around 1,000 volts at 75ka.

  • @contrapposto8389
    @contrapposto8389 5 месяцев назад +2

    One of my favourite Seinfeld episodes.

    • @Al_Gore_Rhythmn
      @Al_Gore_Rhythmn 4 месяца назад

      What's the deal with electric arc furnaces?

  • @UQRXD
    @UQRXD 19 дней назад

    I see why the old steel mills shut down in USA.

  • @shaunybonny688
    @shaunybonny688 10 месяцев назад +1

    Sounds like the don’t use any kind of shielding gas, just flux.

  • @gabrielphilips6980
    @gabrielphilips6980 Год назад

    It seems that it would lose efficiency in the molten steel because it conducts better than air

  • @johnbeatty4695
    @johnbeatty4695 Месяц назад

    Carbon content of steel is not 2 to 4%. It is much lower in most all steel grades. A 2% carbon steel would be too brittle for much use. A 4% carbon would be iron not steel.

  • @theundergroundlairofthesqu9261
    @theundergroundlairofthesqu9261 Год назад +3

    That's not background music. Great video otherwise!

    • @jat1992jat1992
      @jat1992jat1992 Год назад +5

      Wel what kind of music is it? Funky background haha

    • @pkoushik4
      @pkoushik4 Год назад +2

      ​@@jat1992jat1992😅😅😊😅😅

  • @MrKotBonifacy
    @MrKotBonifacy 2 месяца назад

    3:20 - _"...combustion _*_of oxygen_*_ in the furnace"_ - ??! Or should it be "combustion CAUSED BY oxygen"? People, this animation was supposedly/ apparently produced by Swansea UNIVERSITY! And NOT by "Swansea City A.F.C.", right? Why then such a blunder?
    Repeat after me:
    "Oxygen does not 'burn' - it makes other things burn" - and again,
    "Oxygen does not 'burn' - it makes other things burn" - and again,
    "Oxygen does not 'burn' - it makes other things burn" - and again... till it gets through.
    And, oh, BTW - there's one exception, actually - OF2, or oxygen fluoride - NOT fluorine oxide, as in this marriage the fluorine is the "oxidiser" - but still, someone please check the script BEFORE recording the narrative, would ya?
    And then, 3:33 - _"The oxides combine with the calcium in the quicklime to form their RESPECTIVE CALCIUM OXIDES..."_ ?? But quicklime IS a calcium oxide, CaO, so...? Someone please translate it to plain and factually correct English "can or not"? Jeez...
    "Which then float on the surface of liquid steel, constituting (...??) constituting molten slag" also sounds like "modern education shining through"... How about "which then, being less dense, float as so-called slag on the surface of molten steel" - ?
    And then... A nit picking, one may say, but showing white-hot slag and steel as black, "tar-like" goo does strike me as odd, to say the least. How about RED, or bright orange? Huh?